Toyota Prius HSD 2004 User manual

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2004-2005 Prius XM Radio
Installation Instructions
By
Eddie Bell
www.metrotpn.com

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Let me begin by saying this is an easy but time consuming job. Set aside a few hours of
your time for the install. If you take your time, with the help of this guide you will be
rewarded with a tidy XM radio install.
I have spent a good bit of time on this guide. It is my first try at creating a pdf document so
there may be some errors.
I offer this guide free of charge. All I ask in return is that if you find an error, please let me
know. Also if you have additions that you feel may help someone else, let me know so that
I may make the changes.
Let’s get started.
What you will need:
10 mm socket
Socket wrench aka ratchet
Phillips head screwdriver (you know, the one that looks like this +)
Fish tape or coat hanger
A little patience

6716E–01
I40939
Multi–Display Assy
Instrument Panel
Register Assy No.4
Instrument Panel
Register Assy No.3
Radio Receiver
Assembly w/ Bracket Instrument Cluster Finish
Panel Assy Center
Radio Receiver Assy
Radio Bracket No.1
Stereo Opening Cover
Radio Bracket No.2
67–2 –AUDIO & VISUAL SYSTEM AUDIO & VISUAL SYSTEM
3801Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
COMPONENTS

710LL–01
B74067
Front Pillar Garnish LH
N·m (kgf·cm, ft·lbf) : Specified torque
Front Pillar Garnish RH
Instrument Panel Speaker
Panel Sub–assy No.1
w/ CTR Speaker Front Pillar Garnish
Corner Piece RH
Front Pillar Garnish
Corner Piece LH
Instrument Panel
Register Assy No.2
Clock Assy
Multi–Display Assy
Instrument Panel
Register Assy No.1
Instrument Panel Finish
Panel Sub–assy Upper
Instrument Panel
Register Assy No.3 Instrument Panel
Register Assy No.4
Glove Compartment
Door
Glove Compartment
Door Stopper
Sub–assy
Glove Compartment Door Assy
Instrument Panel Finish Panel
Sub–assy Lower
20 (204, 15)
D
D
A
D
C
C
EE
w/ JBL Sound System:
Instrument Panel
Cluster Finish
Panel End
Instrument Panel Cushion
InstrumentPanel Hole Cover
A
–INSTRUMENTPANEL/METER INSTRUMENT PANEL/METER 71–1
3884Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
INSTRUMENT PANEL/METER
COMPONENTS

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REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.1
Grasp at the very top and very bottom and pull towards you.
The register is held on very tightly. A flat blade screwdriver wrapped in tape comes in handy.

710LN–01
B74072
Shape
Code Shape Code Shape Code
<A> <B> <C>
<E><D>
φ= 8
(0.31)
L = 20
(0.79)
φ= 5
(0.20)
L = 16
(0.63)
φ= 5
(0.20)
L = 14
(0.55)
φ= 5
(0.20)
L = 18
(0.71)
φ= 5
(0.20)
L = 14
(0.55)
mm (in.) (L = Length)
B74044
2 Claws
4 Clips
–INSTRUMENTPANEL/METER INSTRUMENT PANEL SUB–ASSY 71–7
3890Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
INSTRUMENT PANEL SUB–ASSY
REPLACEMENT
HINT:
Installation is in the reverse order of removal.
COMPONENTS: SEE PAGE 71–1
1. TABLE OF BOLT, SCREW AND NUT
HINT:
All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their
alphabet code in the table below.
2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE PAGE 60–1)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.1
(a) Disengage the 2 claws and the 4 clips and then remove
the instrument panel register assy No.1.

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REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY LOWER
Remove the 2 screws.

B74045
4 Claws
5 Clips
B74046
3 Claws
4 Clips
B74047
Claw
5 Clips
B74048
6 Clips
71–8 –INSTRUMENTPANEL/METER INSTRUMENT PANEL SUB–ASSY
3891Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
4. REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY LOWER
(a) Remove the 2 screws <E>.
(b) Disconnect the hood lock control cable assy.
(c) Disengage the 4 claws and the 5 clips.
(d) Disconnect all connectors and then remove the instru-
ment panel finish panel sub–assy lower.
5. REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY UPPER
(a) Disengage the 3 claws and the 4 clips.
(b) Disconnect the connector and then remove the instru-
ment panel finish panel sub–assy upper.
6. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.3
(a) Disengage the claw and the 5 clips.
(b) Disconnect the connector and then remove the instru-
ment panel register assy No.3
7. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.4
(a) Disengage the 6 clips and then remove the instrument
panel register assy No.4.

5
The panel is held on with the same clips as the ones for the register
Grasp the panel and pop it loose.
Do the same here. You should have your technique down pat by now.

6
Let panel hang loose.
REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY UPPER
(a) Disengage the 3 claws and the 4 clips.

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Do the same here. Remember that technique that you learned?
What do you mean no.
Let this panel hang loose also.

8
.
REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.3
(a) Disengage the claw and the 5 clips.
(b) There is a small tab on the black connector. Disconnect the connector and then remove
the instrument
panel register assy No.3.

B74045
4 Claws
5 Clips
B74046
3 Claws
4 Clips
B74047
Claw
5 Clips
B74048
6 Clips
71–8 –INSTRUMENTPANEL/METER INSTRUMENT PANEL SUB–ASSY
3891Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
4. REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY LOWER
(a) Remove the 2 screws <E>.
(b) Disconnect the hood lock control cable assy.
(c) Disengage the 4 claws and the 5 clips.
(d) Disconnect all connectors and then remove the instru-
ment panel finish panel sub–assy lower.
5. REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY UPPER
(a) Disengage the 3 claws and the 4 clips.
(b) Disconnect the connector and then remove the instru-
ment panel finish panel sub–assy upper.
6. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.3
(a) Disengage the claw and the 5 clips.
(b) Disconnect the connector and then remove the instru-
ment panel register assy No.3
7. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.4
(a) Disengage the 6 clips and then remove the instrument
panel register assy No.4.

9

10
REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.4
(a) Disengage the 6 clips and then remove the instrument
panel register assy No.4. Might need that screwdriver again.

B74045
4 Claws
5 Clips
B74046
3 Claws
4 Clips
B74047
Claw
5 Clips
B74048
6 Clips
71–8 –INSTRUMENTPANEL/METER INSTRUMENT PANEL SUB–ASSY
3891Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
4. REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY LOWER
(a) Remove the 2 screws <E>.
(b) Disconnect the hood lock control cable assy.
(c) Disengage the 4 claws and the 5 clips.
(d) Disconnect all connectors and then remove the instru-
ment panel finish panel sub–assy lower.
5. REMOVE INSTRUMENT PANEL FINISH PANEL
SUB–ASSY UPPER
(a) Disengage the 3 claws and the 4 clips.
(b) Disconnect the connector and then remove the instru-
ment panel finish panel sub–assy upper.
6. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.3
(a) Disengage the claw and the 5 clips.
(b) Disconnect the connector and then remove the instru-
ment panel register assy No.3
7. REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.4
(a) Disengage the 6 clips and then remove the instrument
panel register assy No.4.

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REMOVE INSTRUMENT PANEL REGISTER ASSY
NO.2
(a) Disengage the 2 claws and the 4 clips, and then remove
the instrument panel register assy No.2.

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REMOVE INSTRUMENT PANEL FINISH PANEL
LOWER CENTER
(a)Remove the push in trim clip from the instrument
panel finish panel lower center. Do like I did and get your fingers behind the
panel and pull towards you. The clip will pop out.
(b) Disengage the 4 claws and the 2 clips, and then remove
the instrument panel finish panel lower center.

B74060
4 Clips
B74061
4 Claws
2 Clips
B74062
6 Claws
B74063
71–14 –INSTRUMENTPANEL/METER INSTRUMENT PANEL SUB–ASSY LOWER
3897Author: Date:
2005 PRIUS REPAIR MANUAL (RM1130U)
15. REMOVE INSTRUMENT CLUSTER FINISH PANEL
ASSY CENTER
(a) Remove the 2 screws <B>.
(b) Disengage the 4 clips and then remove the instrument
cluster finish panel assy center.
16. REMOVE CENTER CLUSTER CUSHION NO.1
17. REMOVE RADIO RECEIVER ASSY W/STEREO OPENING COVER (SEE PAGE 67–5)
18. REMOVE INSTRUMENT PANEL FINISH PANEL
LOWER CENTER
(a) Using a clip remover, remove the clip from the instrument
panel finish panel lower center.
(b) Disengage the 4 claws and the 2 clips, and then remove
the instrument panel finish panel lower center.
19. REMOVE GLOVE COMPARTMENT DOOR LOCK
COVER
(a) Disengage the 6 claws and then remove the glove
compartment door lock cover.
20. REMOVE GLOVE COMPARTMENT DOOR LOCK
ASSY
(a) Remove the 4 screws <B> and then the glove compart-
ment door lock assy.

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Unplug connector. Put panel aside.