Tractel dynafor LLX1 Series User manual

dynafor ™
0.2%LLX1
T
0,5 t / 1 t / 2 t / 3,2 t / 5 t / 6,3 t / 12,5 t / 20 t
dynafor™
Series LLX1 Electronics Dynamometers
Dynamometry elektroniczne serii LLX1
English
Polski
5
peration and maintenance
manual
Original manual
Instrukcja obsługi
i konserwacji
Tłumaczenie oryginalnej instrukcji
GB PL

2
TABLE F C NTENTS
Page
PRI RITY REC MMENDATI NS .............................................................................. 3
DEFINITI NS AND PICT GRAMS .................................................................................. 4
1. PRESENTATI N........................................................................................................ 5
2. PERATING PRINCIPLE ........................................................................................ 5
3. DESCRIPTI N AND MARKING................................................................................ 5
4. PR VISI NS APPLIED ............................................................................................ 5
5. TECHNICAL SPECIFICATI NS................................................................................ 6
5.1. SENS R AND DISPLAY.................................................................................... 6
5.2. PTI NAL ACCESS RIES .............................................................................. 7
5.2.1. Shackles.................................................................................................. 7
5.2.2. Swivel hooks .......................................................................................... 7
5.2.3. Remote display ...................................................................................... 7
6. INSTALLATI N, UTILIZATI N AND UNINSTALLATI N ........................................ 8
6.1. INSTALLATI N .................................................................................................. 8
6.2. UTILIZATI N ...................................................................................................... 8
6.3. UNINSTALLATI N ............................................................................................ 8
6.4. UTILIZATI N PR HIBITI NS .......................................................................... 8
7. VERL AD INDICAT R .......................................................................................... 9
8. BASIC FUNCTI NS .................................................................................................. 9
8.1. C MMISSI NING .............................................................................................. 9
8.1.1. Activation of batteries .......................................................................... 9
8.1.2. Starting up the unit ................................................................................ 9
8.1.3. Automatic zero ...................................................................................... 9
8.2. BASIC FUNCTI NS ........................................................................................ 10
8.2.1. Tare function ........................................................................................ 10
8.2.2. Peak hold function .............................................................................. 10
8.2.3. Stop ...................................................................................................... 10
8.3. ADVANCED FUNCTI NS ................................................................................ 11
8.3.1. Access to configuration menu............................................................ 11
8.3.2. Configuration menu parameters ........................................................ 11
9. REPLACING THE BATTERIES .............................................................................. 12
10. REGULAT RY CHECK .......................................................................................... 12
10.1. CERTIFICATE F ADJUSTMENT ................................................................ 12
10.2. IS 376 CALIBRATI N CERTIFICATE ........................................................ 12
11. MAINTENANCE ...................................................................................................... 12
12. ST RAGE, TRANSP RT, DISP SAL.................................................................... 12
13. PERATING AN MALIES AND TR UBLESH TING........................................ 13
14. REM TE DISPLAY PTI N .................................................................................. 13
15. PR DUCT MARKING ............................................................................................ 14
16. DECLARATI N F C NF RMITY ........................................................................ 17
GB

3
DANGER PRI RITY REC MMENDATI NS
1. Before installing and using this unit, to ensure safe, efficient use of the unit, be sure you have read
and fully understood the information and instructions given in this manual. A copy of this manual
should be made available to every operator. Extra copies of this manual can be supplied on request.
2. Do not use the unit if any of the plates mounted on the unit are missing or if any of the information
on the plates, as indicated at the end of the manual, are no longer legible. Identical plates will be
supplied on request; these must be secured on the unit before it can be used again.
3. Make sure that all persons operating this unit know perfectly how to use it in a safe way, in
observance of all safety at work regulations. This manual must be made available to all users.
4. The positioning and commissioning of this appliance must be carried out under conditions that
ensure installer safety in compliance with the relevant regulations.
5. Each time, before using the unit, inspect the unit for any visible damage, as well as the accessories
used with the unit. Never use an appliance that is not obviously in good condition. Return the
appliance to the manufacturer for servicing if any anomalies arise that have no connection with the
state of the battery.
6. Protect your appliance from any form of impact, especially the display unit.
7. The unit must never be used for any operations other than those described in this manual. The unit
must never be used to handle any loads exceeding the maximum utilization load indicated on the
unit. It must never be used in explosive atmospheres.
8. This appliance should never be used for man-riding applications without a thorough prior check that
the utilization coefficients required for personnel safety have been applied, and more generally that
the safety regulations for the load line on which it has been installed have been applied.
9. Tractel®declines any responsibility for use of this unit in a setup configuration not described in this
manual.
10. Tractel®declines any responsibility for the consequences of any changes made to the unit or removal
of parts.
11. Tractel®declines any responsibility for the consequences resulting from disassembly of the unit in
any way not described in this manual or repairs performed without Tractel®authorization, especially
as concerns replacement of original parts by parts of another manufacturer.
12. As a Dynafor™ dynamometer is a lifting accessory, the safety regulations applicable to this category
of equipment must be applied.
13. If the unit is to be definitively removed from use, make sure the unit is discarded in a way which will
prevent any possible use of the unit. All environment protection regulations must be observed.
14. Any operation of this appliance in conjunction with supplementary equipment relaying signals on an
operating system must be preceded by a risk analysis related to the operating functions
implemented, carried out by the system user or assembler, and all appropriate measures are taken
as a consequence.
15. Certified in compliance with European regulations, this appliance should be checked for compliance
with the regulations of any other country where it might be used, prior to being commissioned there.
GB

DEFINITI NS AND PICT GRAMS
Definitions:
The following terms are used in this manual:
"Product": Equipment element or assembly defined on the cover page, delivered complete in
its standard version, or as one of the various models described.
"Installation": Comprehensive set of operations required to place a complete product in a condition
ready for commissioning (or connection to other components for commissioning),
starting from the state in which the product has been delivered.
"User": Person or department in charge of management and safe use of the product
described in the manual.
"Technician": Qualified person in charge of the maintenance operations described and authorised
to the user by the manual; the technician is understood to be skilled and familiar with
the product.
"Operator": Person or department using the product in compliance with the purpose for which it
is intended.
Pictograms used in this manual:
“DANGER”: Remarks intended to prevent fatal, serious or minor injury to personnel or damage
to the environment.
”IMP RTANT”: Remarks intended to prevent a failure or damage to the product, but not directly
endangering the life or health of the operator or any other person, or damage
to the environment.
”N TE”: Remarks concerning precautions to be taken to ensure easy, efficient installation,
use and maintenance.
You must read the user and maintenance manual.
GB
4

1. PRESENTATI N
The dynaforTM LLX1 dynamometers are precision force sensors (0.2 % FS) used to measure forces and
indicate loads. These devices have a capacity range of 0.5 to 20 t.
The equipment is delivered with its batteries in a case containing :
a) The LLX1 dynamometer.
b) A user and maintenance manual.
c) An adjustment certificate.
d) A CE statement of compliance.
2. PERATING PRINCIPLE
The operating principle of the dynafor™LLX1 is based on strain gauge measurement of the extension,
within its limits of elasticity, of a metal body subjected to traction stress.
The appliance will work in all directions.
An electric signal proportional to the load is generated by the strain gauges integrated in the sensor.
The signal is processed by a microprocessor analyser then displayed on the LCD screen of the unit.
3. DESCRIPTI N AND MARKING
4. PR VISI NS APPLIED
• European Directive: 2006/42/CE
• EMC Directive: 2004/108/CE
• Radio approval: CE: Radio tests per EN 300 440-2 V1.1.1 / USA & Canada: FCC part 15 /
Australia: C-Tick ID
5
ACapacity
BSerial No.
CLCD screen
DT1 ON/OFF button
ET2 Tare button
FT3 Peak load button
GAccuracy
HSensor weight
IHole for shackle
JBattery compartment cover
KMounting screw
LManufacturer’s markings
MProgramming jack
GB
dynafor™
0.2%LLX1
T
BA
G
E
F
D
C
HI
L
J
M
K

6
5. TECHNICAL SPECIFICATI NS
5.1 SENS R AND DISPLAY
M DEL LLX1
0.5 t
LLX1
1 t
LLX1
2 t
LLX1
3.2 t
LLX1
5 t
LLX1
6.3 t
LLX1
12.5 t
LLX1
20 t
Maximum capacity t 0.5 1 2 3.2 5 6.3 12.5 20
Test load t 0.75 1.5 3 4.8 7,5 9.6 18.75 30
Safety coefficient Minimum 4
Precision
0.2 % FS
±
daN 1 2 4 6 10 13 25 40
Increment daN 0.2 0.5 1 1 2 2 5 10
Max. Display daN 110 % maximum capacity
Number height mm 18
Autonomy 450 h (Batteries 1.5 V “AA ”)
Weight kg 1.1 1.1 1.3 1.5 2.3 2.3 4.3 7
IP Protection I.P. 65
Usafe From - 20° to 40°C
Sensitivity to T° 0.05% per 10°C
Sensor material Aluminium
Dimensions mm
A 220 220 233 243 275 275 343 371
B 196 196 207 207 217 217 257 269
C 14 14 22 22 28 28 42 54
D 90 90 100 100 115 115 125 134
E 32 32 32 32 32 32 51 67
F 16 16 24 24 29 29 48 64
47.5 47.5 47.5 47.5 47.5 47.5 66.5 67
H 45 45 50 50 57 57 62 66
Radio option RF technology: Zigbee 2.4 Hz Range : 40 m in free field, see details § 14
Indicators
AUnits used
BTare
CBatteries low
DPeak Hold
EAuto stop
FSigned measurement
GB
dynafor™
0.2%LLX1
T
H
DF
E
G
C
A
B
kN daN lbs ton kg
STOP MAX TARE
+–
F
E
A
B
C
D

7
5.2. PTI NAL ACCESS RIES
5.2.1 Shackles
Any shackle that complies with the relevant regulations can be used for dynafor™ LLX1 to be mounted onto a
traction line, as long as it complies with the dynafor™ LLX1 maximum capacity.
5.2.2 Swivel hooks
The dynafor
TM
LLX1 can be equipped with swivel hooks to facilitate fastening of loads.
TYPE A
TYPE B
TYPE C
5.2.3. Remote display
The LLX1 can be associated with a type LLX2 display. See details in § 14.
WLL
LLX1
WLL
Shackle
A
mm
B
mm
C
mm
D
mm
E
mm kg
0.5 t & 1 t 1.5 t 29 11 43 13 18 0.2
2 t & 3.2 t 3.25 t 42 16 60 20 27 0.6
5 & 6.3 t 6.5 t 58 22 84 25 37 1.4
12.5 t 13.5 t 89 35 132 38 57 4.4
20 t 25 t 110 50 178 50 73 14
E
A
D
C
B
LLX1 Type A B C D E F G H I kg
0.5 t A 113 24 17 13 19 33 63 25 13 0.5
1 t A 140 24 17 13 21 38 88 33 16 1
2 t A 160 29 26 20 27 42 100 43 22 1,6
3.2 t A 195 33 26 20 32 49 118 43 23 3,2
5 t / 6.3 t B 290 48 33 25 50 74 170 70 33 12
12.5 t B 331 60 60 41 58 80 217 110 49 22
20 t C 412 86 70 50 76 104 250 134 67 44
GB
AA
BB
II
CC
øøDD
øøFF
GG
HH
EE
GG
HH
CC
BB
AA
øøDD
EE
øøFF
II
CCHH
G
G
øøFF
EE
B
B
AA
øøDD II

8
6. INSTALLATI N, UTILIZATI N AND UNINSTALLATI N
DANGER : The product must be installed by a qualified technician.
: The user must make sure that the operator is perfectly familiar with the
information contained in the user and maintenance manual before using the unit.
6.1. INSTALLATI N
When installing you must:
a) make sure that the load line anchoring point(s) are sufficiently robust in relation to the
traction that will be applied.
b) make sure that the anchoring accessories at either end of the dynamometer are compatible,
and that they comply with the relevant regulations.
c) make sure that clevis pins are well locked, with the nut screwed down to the maximum, and
make sure that the hook safety latch is working correctly.
d) make sure that the sensor is correctly aligned in the traction line.
DANGER
6.2. UTILIZATI N
Only use dynafor™ LLX1 in traction, avoiding compression, twisting or flexing.
The appliance can be used in all directions, including horizontally.
The dynafor™ LLX1 operates correctly in a temperature range of de –20° C to + 40° C. For use outside
of this range, the appliance will require heat protection.
6.3. UNINSTALLATI N
When uninstalling the appliance, first make sure that it is no longer subject to any traction stress.
6.4. UTILIZATI N PR HIBITI NS
IT IS PR HIBITED:
• To use dynafor™LLX1 in a line for lifting people without having carried out a prior
specific risk analysis.
• To modify the appliance housing by machining, drilling or any other process.
• To use dynafor™beyond their maximum capacity.
• To put the Dynafor in a arc weld electrical circuit.
• To disassemble or open the sensor.
• To use the appliance for operations other than those described in this manual.
GB
MAX.12.5t
MAX. 12.5 t
dynafor

A0000 A0000
MAX.12.5t
MAX. 12.5 t
dynafor

A0000 A0000
kNdaN lbs ton kg
STOPMAX TARE
+
–
MAX.12.5t
MAX. 12.5 t
dynafor

A0000 A0000
kNdaN lbs ton kg
STOPMAX TARE
+
–
MAX.12.5t
MAX. 12.5 t
dynafor

A0000 A0000
kNdaN lbs ton kg
STOPMAX TARE
+
–
MAX.12.5t
MAX. 12.5 t
dynafor

A0000
A0000
kNdaNlbstonkg
STOPMAXTARE
+
–

9
7. VERL AD INDICAT R
When the load applied to the sensor exceeds the maximum capacity of
the appliance of 15 % (e.g.: a 5 t loaded at 5,75 t) the display unit shows
"HI" indicating an overload condition as shown opposite.
DANGER
8. BASIC FUNCTI NS
8.1. C MMISSI NING
8.1.1. Activation of batteries
The 3 x 1.5 V “AA” batteries are installed in the factory.
Remove the insulating tab protruding from the battery compartment to enable them.
For future battery changes, refer to Chapter 9.
8.1.2. Starting up the unit
8.1.3. Automatic zero
When the LLX1 is started up, the display will indicate "0" so long as the force measured is less than
10% of the maximum capacity of the unit.
In the event of overload, all stress on the sensor must be completely
relieved and a check made that the appliance returns to zero.
If the appliance shows a stress value, even though tension is
not applied, then it has suffered a permanent distortion.
In this case, you must have the appliance serviced by the manufacturer
before continuing to use it.
GB
1
Check
of digits
2
Hardware
version
3
Software
version
4
Last calibration
date
5
Measurement
in progress
Display
kN daN lbs ton kg
STOP MAX TARE
+–
kg
T
T1 T2 T3

10
8.2. BASIC FUNCTI NS
8.2.1. Tare function
8.2.2. Peak hold function
8.2.3. Stop
GB
3 seconds
T
T1 T2 T3
T3 T3
Display
kg
kg
MAX
kg
MAX
kg
T
T1 T2 T3
T1
Display
kg
T
T1 T2 T3
T2 T2
kg
TARE
Display
kg
kg
3 s. Press once briefly to switch
from ross to Net weight.