Travis Industries 4415 ST GSR2 User manual

4415 ST
GSR2
(withscreen)
Owner’s Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance.
•Do not touch any electrical switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
•If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
Tested and Listed by
Report # 100866536PRT-001
ANSI Z21.88a-2014
CSA 2.33a-2014
Operation
Maintenance
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com
Copyright 2014, T.I. $10.00 4140627 100-01426
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2 Introduction
© Travis Industries 4140627 100-01426
Introduction
We welcome you as a new owner of a 4415 ST gas fireplace. This manual details operation and
maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your
heater and save the manual for future reference.
Important Information
No other 4415 ST gas fireplace has the same serial
number as yours. The serial number is on the listing
label that is chained to the gas control valve. This
serial number may be needed in case you require
service.
Model: 4415 ST Fireplace
Serial Number:
Purchase Date:
Purchased From:
Register your warranty online at:
traviswarranty.com
Or, mail your warranty card to:
Travis Industries House of Fire
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your Bill
of Sale to us.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should the
need for service or information occur.
Installation Warnings
Installation requirements are printed in the 4415 ST GSR2 Installation Manual (part #
100-01426). All requirements in the installation manual must be met.
Failure to follow all of the requirements may result in property damage, bodily injury,
or even death.
This heater must be installed by a qualified installer who has gone through a training
program for the installation of direct vent gas appliances.
This appliance must be installed in accordance with all local codes, if any; if not,
follow ANSI Z223.1 and NFPA 54(88).
In Manufactured or Mobile Homes must conform with Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard
is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1. This appliance may be installed in Manufactured Housing only after the
home is site located.
The fireplace is designed to operate on natural gas, or propane (LP).
All exhaust gases must be vented outside the structure of the living-area.
Combustion air is drawn from outside the living-area structure.
Notify your insurance company before hooking up this fireplace.
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Introduction 3
© Travis Industries 4140627 100-01426
Table of Contents
Introduction ...................................................2
Important Information...................................2
Installation Warnings....................................2
Table of Contents..........................................3
Features .........................................................3
Heating Specifications..................................3
Before You Begin ..........................................6
Remote Control Warnings.................................... 6
Remote Set-Up...............................................7
Verify the Switch is on “REMOTE” ..................7
Synchronize the Transmitter to the IFC ........... 7
Clearing the System Memory............................ 7
Starting the Heater for the First Time..........8
Location of Controls .....................................8
Direct Operation ............................................8
Continuous/Intermittent Pilot Switch..........9
Switching from Intermittent (IPI) to
Continuous Pilot (CPI) ......................................9
Remote Operation .......................................10
Display Overview.............................................10
Listen for the “Beep” ......................................10
Manual On-Off / Smart Thermostat / Standard
Thermostat.......................................................11
Mode Controls (Flame, Blower, Light)...........12
Flame Height....................................................... 12
Blower Speed ..................................................... 12
Mode Controls (continued).............................13
Accent Light ....................................................... 13
Display Fahrenheit or Celsius ...................13
Low Battery Indicator .................................13
Transmitter Batteries......................................13
IFC Batteries....................................................13
Battery Replacement ..................................14
Battery Box (inside fireplace).........................14
Transmitter Battery Installation .....................14
Power Outages............................................14
Child-Proof Feature ....................................15
Normal Operating Sounds .........................15
Normal Operating Odors............................15
Yearly Service Procedure...........................16
Accent Light Replacement.........................17
Glass Frame Removal and Installation.....18
Crushed Glass Installation.........................20
Glass Cleaning............................................21
Troubleshooting Table ...............................22
Location of fuses...............................................22
Wiring Diagram ...........................................23
Replacement Parts List ..............................23
CONDITIONS & EXCLUSIONS ...................24
IF WARRANTY SERVICE IS NEEDED: ......24
Index.............................................................26
Features
Works During Power Outages (battery backup)
GreenSmart™ Thermostat / Remote Control
Contemporary Look
Blower for Effective Heat Distribution
Built-In Accent Light (night light)
Standing or Intermittent (GreenSmart) Pilot
Variable-Rate Heat Output
Low Maintenance
Heating Specifications
Natural Gas
Propane
Approximate Heating Capacity (in square feet)*
Up to 2,100
Up to 2,100
Maximum BTU Input Per Hour
42,000
42,000
* Heating capacity will vary with floor plan, insulation, and outside temperature.
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4 Safety Precautions
© Travis Industries 4140627 100-01426
•IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
•This unit must be installed by a qualified installer to prevent the possibility of an explosion.
Your dealer will know the requirements in your area and can inform you of those people
considered qualified. The room heater should be inspected and cleaned before use and at
least annually by a qualified service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc.
•The instructions in this manual must be strictly adhered to. Do not use makeshift methods
or compromise in the installation. Improper installation will void the warranty and safety
listing.
•
This heater is either approved for natural gas (NG) or for propane (LP). Burning
the incorrect fuel will void the warranty and safety listing and may cause an
extreme safety hazard. Direct questions about the type of fuel used to your dealer.
Check for a label on the flame adjust knob on the gas control valve (this is the best
place to check). You may also check for a label on the gas control valve body.
•Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this heater as well.
•If the flame becomes sooty, dark
orange in color, or extremely tall,
do not operate the heater. Call
your dealer and arrange for
proper servicing.
•It is imperative that control
compartments, screens, or
circulating air passageways of
the heater be kept clean and
free of obstructions. These
areas provide the air necessary
for safe operation.
•Do not operate the heater if it is
not operating properly in any
fashion or if you are uncertain.
Call your dealer for a full
explanation of your heater and
what to expect.
•Do not store or use gasoline or
other flammable liquids in the
vicinity of this heater.
•Do not operate if any portion of
the heater was submerged in
water or if any corrosion occurs.
Immediately call a qualified
service technician to inspect the
appliance and to replace any part
of the control system and any
gas control that has been under
water.
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Safety Precautions 5
© Travis Industries 4140627 100-01426
•Do not place clothing or other
flammable items on or near the
heater. Because this heater can
be controlled by a thermostat
there is a possibility of the
heater turning on and igniting
any items placed on or near it.
•Light the heater using the built-in
igniter. Do not use matches or
any other external device to light
your heater.
•Allow the heater to cool before
carrying out any maintenance or
cleaning.
•The viewing glass should be
opened only for conducting
service. Do not operate with
cracked, broken, or removed
glass.
•Any safety screen or guard
removed for servicing must be
replaced prior to operating the
heater.
Never remove, replace, modify or
substitute any part of the heater
unless instructions are given in
this manual. All other work must
be done by a trained technician.
Don't modify or replace orifices.
•Operate the heater according to
the instructions included in this
manual.
•If the main burners do not start
correctly turn the gas off at the
gas control valve and call your
dealer for service.
•Instruct everyone in the house
how to shut gas off to the
appliance and at the gas main
shutoff valve. The gas main
shutoff valve is usually next to
the gas meter or propane tank
and requires a wrench to shut off.
•This unit is not for use with solid
fuel
•Do not place anything inside the
firebox (except the crushed
glass).
•If any component becomes
damaged, replace with Travis
Industries components.
•Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
•Children and adults should be
alerted to the hazards of high
surface temperature and should
stay away to avoid burns or
clothing ignition. Young children
should be supervised when they
are in the same room as the
heater.
•Travis Industries, Inc. grants
no warranty, implied or stated,
for the installation or
maintenance of your heater,
and assumes no responsibility
of any consequential
damage(s).
•
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6 Operation
© Travis Industries 4140627 100-01426
Before You Begin
Read this entire manual before you use your new fireplace (especially the section "Safety
Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily
injury, or even death.
Remote Control Warnings
KEEP BATTERIES AND COVER
INSTALLED AT ALL TIMES
The remote control system requires the batteries and battery cover to remain in
place at all times. Once the batteries or cover are removed, the system may re-start
in standing pilot mode. If this occurs when the heater is in Remote Mode, you will
not be able to turn the heater off manually from the battery box.
If you need to replace dead batteries, make sure to turn the appliance off before
removing the batteries.
NOTE: If the batteries go dead, the system will operate normally as long as
household power (120v AC) is present.
The transmitter and IFC are radio frequency devices. Placing the transmitter in or near metal may
severely reduce the signal range.
Turn off the main gas supply during appliance installation or maintenance or in case of remote
control malfunction.
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Operation 7
© Travis Industries 4140627 100-01426
Remote Set-Up
Verify the Switch is on “REMOTE”
To access the remote switch, remove the concealment cover and screen (see page 18). Locate the heat
shield and remove it (see illustration below). NOTE: the heat shield must be in place whenever the
fireplace is in operation. The on/remote/off switch on the battery box may then be accessed. This switch
must remain in the REMOTE position for the remote to operate.
Synchronize the Transmitter to the IFC
The transmitter will need to be synchronized to the IFC (Integrated Fireplace Control) before the remote
will work correctly. Synchronizing is done in the following two steps below (see below):
Press the PRG (Program) button on the battery box (IFC will beep 3 times).
Press the “ON” button on the transmitter (IFC will beep 3 times).
NOTE: If power is cut off to the IFC for an extended period of time, you may need to re-synchronize the
remote.
Clearing the System Memory
This appliance uses an Integrated Fireplace Control (IFC) to store the unique code for the remote control.
If you wish to clear the system memory, MAKE SURE GAS IS TURNED OFF TO THE APPLIANCE then
press the PRG (Program) button for 10 seconds. The pilot will start to spark repeatedly, signifying all
system memory has been cleared. The system will return to its original configuration a remote will need
to be synchronized; and the system will operate in Continuous Pilot mode.
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8 Operation
© Travis Industries 4140627 100-01426
Starting the Heater for the First Time
Burn the heater at a low setting with the blower off for an extended period (up to 48 hours). This will
cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This
is normal. We recommend opening a window to vent the room.
Condensation may appear on the glass each time you start the heater - this is normal.
Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will turn
a more realistic yellow and orange color.
Verify the batteries are installed (see page 14).
Location of Controls
Direct Operation
We recommend using the remote to operate the fireplace. If you do need to operate the fireplace directly,
remove the concealment cover and screen (see page 18). Locate the heat shield and remove it (see
illustration below). NOTE: the heat shield must be in place whenever the fireplace is in operation. The
on/remote/off switch on the battery box may then be accessed.
ON –Burner turns on (regardless of transmitter settings).
OFF –Burner turns off (regardless of transmitter settings).
REMOTE –Burner is controlled by the transmitter.
NOTE: When the battery holder switch is turned to ON or OFF, the mode settings (Flame Height, etc.) will
remain in the same state as before the switch was moved (i.e.: the IFC “remembers” the last setting). If
you wish to adjust the mode settings use the transmitter mode button to adjust the settings. The
thermostat and burner on/off operating functions will not work on the transmitter.
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Operation 9
© Travis Industries 4140627 100-01426
Continuous/Intermittent Pilot Switch
This heater may run with the pilot continuously running or in Intermittent mode. For most homeowners,
Intermittent mode is preferable (this saves fuel, doesn’t give off un-needed heat). However, in some
situations the homeowner may prefer to switch the heater to Continuous Pilot mode. The most typical
reasons for switching to Continuous Pilot are:
Very Cold Conditions –In very cold conditions you may notice that the burner does not light quickly,
and the flames lift off the burner. If this is situation, we recommend you switch to continuous pilot.
This will create a slight draft in the vent, allowing for the burner to light quickly and draft correctly.
Excessive Condensation on Glass After Startup –Certain installations may encounter excessive
fogging on the window after startup (not just the first time the heater was started). This is an aesthetic
condition that may be remedied by switching the heater to continuous pilot.
Cold Glass or Heater Front –In very cold conditions you may notice that the heater front and glass
become very cold. To remedy this, switch the heater to continuous pilot.
Frequent On / Off Operation –If you are frequently turning the heater on and off, you may wish to
leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay.
Switching from Intermittent (IPI) to Continuous Pilot (CPI)
The pilot mode on this appliance is adjusted using the remote. With the remote in the off position
(thermostat off, manual off), follow the directions below to adjust the pilot mode.
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10 Operation
© Travis Industries 4140627 100-01426
Remote Operation
When the switch on the battery holder is set to “REMOTE” the transmitter operates the fireplace. Once
you understand how the transmitter works, you will be able to operate your fireplace quickly and easily.
Display Overview
The transmitter display has four main sections (see below).
Listen for the “Beep”
Each time you press a button on the transmitter that controls the fireplace, a “beep” will sound from the
IFC. When you change thermostat target settings the IFC will not beep.
NOTE: When the batteries start to get low, the IFC will beep twice whenever a button is pressed. When
the batteries are nearly depleted, the IFC will no longer beep. See “IFC Batteries” on page 13).
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Operation 11
© Travis Industries 4140627 100-01426
Manual On-Off / Smart Thermostat / Standard Thermostat
Use the thermostat button to cycle through the three thermostat settings (see below).
MANUAL ON/OFF –The burner will turn on and off using the remote (see below). Press the
On/Off button to control the burner. When off, the display will only show the current temperature.
SMART THERMOSTAT –While in Smart Thermostat mode, the transmitter will control the
burner to achieve the target temperature (see below). Flame height will be adjusted up or down to
allow operation without turning the burner on and off (also called “smart modulation”). To adjust
the target temperature, press the UP and DOWN buttons until a suitable temperature is achieved.
STANDARD THERMOSTAT - While in Standard Thermostat mode, the transmitter will turn the
burner on and off to achieve the target temperature (see below). To adjust the target temperature,
press the up and down buttons until a suitable temperature is achieved.
NOTE: If the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance
will shut off after approximately 24 hours.
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12 Operation
© Travis Industries 4140627 100-01426
Mode Controls (Flame, Blower, Light)
Press the Mode button to cycle through the four mode controls (see below).
Flame Height
Flame height may be controlled using the UP and DOWN buttons when in Flame Height Mode (see
below). The center display will display the 7 settings, from “OFF” to “HI” for full on.
NOTE: Flame height may not be adjusted if operating in Smart Thermostat mode.
Blower Speed
The blower may be controlled using the up and down buttons when in Blower Speed mode (see below).
The center display will display the 7 settings, from “OFF” to “HI” for full on.
MANUAL MODE –BLOWER OPERATION
When in Manual mode the blower will remain on, even if the burner is turned off and the heater cools.
Either manually turn the blower off, or turn off the heater by pressing the On/Off button.
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Operation 13
© Travis Industries 4140627 100-01426
Mode Controls (continued)
Accent Light
The Accent Light (night light) inside the heater may be turned on and off using the up and down buttons
when in Accent Light mode (see below). The center display will display the 7 settings, from “OFF” to “HI”
for full on.
HINT: If you wish to leave the accent light on while turning the burner off, adjust the Flame Height
setting to “OFF” (see above).
Display Fahrenheit or Celsius
With the system in the “OFF” position, press both the MODE and THERMOSTAT buttons
simultaneously to toggle between Fahrenheit (F) and Celsius (C).
Low Battery Indicator
Transmitter Batteries
The transmitter has a battery-level indicator. When it indicates low battery voltage (see below), install three
new AAA alkaline batteries into the transmitter (see “Battery ” on page 14).
IFC Batteries
The IFC (Integrated Fireplace Control) will “beep” twice when a transmitter button is pressed when the
batteries are low. Install four new AA alkaline batteries into the battery box when this occurs (see “Battery
” on page 14). In applications where the appliance is required to provide heat, we recommend replacing
the batteries before each heating season.
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14 Operation
© Travis Industries 4140627 100-01426
Battery Replacement
Battery Box (inside fireplace)
Install four AA batteries into the battery box (see below). These batteries act as a power backup in case
the household (AC) current goes out.
To access the battery box, remove the concealment cover and screen (see 18). Locate the heat shield
and remove it (see illustration below). NOTE: the heat shield must be in place whenever the fireplace is
in operation. The battery box may then be accessed.
Transmitter Battery Installation
Install the three included AAA batteries into the remote.
Power Outages
The remote will work if household current (AC power) is disconnected. The batteries inside the battery
box will continue to power the heater but the accent light and blower will not operate.
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Operation 15
© Travis Industries 4140627 100-01426
Child-Proof Feature
The child-proof feature disables the control buttons, preventing unwanted use of the remote.
Press both the MODE and UP buttons simultaneously to turn this feature on or off.
HINT: This feature is especially useful while using the thermostat setting.
Normal Operating Sounds
Normal Operating Odors
This appliance has several areas that reach high temperatures. Dust or other particles on these areas
may burn and create an odor. This is normal during startup. You may notice the smell is more acute if
the appliance was left idle for a long period.
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16 Maintenance
© Travis Industries 4140627 100-01426
Yearly Service Procedure
DANGER HIGH VOLTAGE: Disconnect power before attempting maintenance or repair.
Failure to inspect and maintain the heater may lead to improper combustion and a potentially
dangerous situation. We recommend the following procedures be done by a qualified technician.
1. Turn the pilot flame to continuous. It should touch approximately 3/8" of the top of the flame sensor.
If it does not, contact your dealer for service.
2. Shut off gas to the heater and let it cool for 15 minutes. Remove the glass (see page 16). Glass may
be cleaned with glass cleaner and a soft cloth (do not use abrasive cleaners).
3. Remove the crushed glass. Check the media for sooting. A small amount of soot along the bottom of
the media is normal. If excessive sooting is found, the heater will require adjustment. Contact your
dealer for service.
4. Inspect the burner and remove any debris.
Make sure the burner is not warped, cracked, or damaged.
Check the firebox and area around the pilot to make sure there is no warping or damage.
If any problem is found, discontinue use and contact your dealer for service.
5. Re-install the crushed glass. Clean and replace the glass. If the glass is damaged, replace it. Make
sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-tight
seal. If it does not, re-align or replace the gasket to ensure an air-tight seal.
6. Inspect the area behind the access door. Clean if
necessary. Check the gas control valve and the gas lines.
If damage is found, discontinue use and contact your
dealer for service. Clean the air channels, ducts, and
blower (if applicable).
7. Start the main burner. Inspect the main burner and pilot
flame. After 15 minutes the flames should be
orange/yellow and not touch the top of the firebox. If the
pilot or main burners do not burn correctly, contact your
dealer for service. Monitor blower operation.
8. Remove any debris or vegetation near the vent
termination. Contact your dealer if any sooting or
deterioration is found near the vent termination. The
venting system should be examined bya qualified agency.
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Maintenance 17
© Travis Industries 4140627 100-01426
Accent Light Replacement
The accent lights in your heater provide additional lighting. The bulbs will burn out over time. To replace,
follow the directions below:
Shut off gas to the heater and let it cool for 15 minutes.
Remove the glass frame (page 18) and crushed glass (page 20). Remove the glass tray (it is held in
place with 4 screws - 1/4” nutdriver –see photos below).
Replace the halogen bulbs with the following bulbs:
35 Watt 120 Volt T4 Halogen Bulb (G6.35 Base)
NOTE: Take care to not touch the bulbs with your fingers –use foam packing or a paper towel to
handle the bulbs,
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18 Maintenance
© Travis Industries 4140627 100-01426
Glass Frame Removal and Installation
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this
appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s
barrier for this appliance.
Do not remove the glass frame with the screen attached –it will not disengage correctly and
may damage the screen.
The appliance must be completely cool before removing the glass.
Do not strike or slam the glass.
Warning: Do not operate appliance with the glass front removed, cracked or broken.
Replacement of the glass should be done by a licensed or qualified service person.
GLASS FRAME TOOL
The glass frame tool is shipped inside the fireplace, under the concealment cover. The first time it is used you
may need to loosen the screw (1/4” wrench). The tool is accessed after removing the screen.
NOTE: Replace the tool in this location after use.
Remove the concealment cover and place aside. It has two holes that aid in removal.
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Maintenance 19
© Travis Industries 4140627 100-01426
2. Remove the three screws holding the screen in place (1/4” nutdriver- magnetic driver recommended).
Then pivot the screen down slightly until the clips on the bottom disengage from the glass frame.
3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in
place with four tabs inserted into four slots at the bottom of the firebox opening.
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20 Maintenance
© Travis Industries 4140627 100-01426
Crushed Glass Installation
Do not allow the crushed glass to block the air slots or to become too thick (maximum 1
layer deep on the burner). Failure to properly install glass may lead to sooting and
improper burning.
If converting to LP (propane), convert the appliance prior to placing the crushed glass.
Install the crushed glass on the glass tray following the directions below.
Quantity of Crushed Glass
No Logs (stock)
Driftwood Log Set
(NOTE: Install logs first)
8 lbs. (3.1 Kg)
4 lbs. (1.8 Kg)
Before installing the crushed glass, make sure the pilot guard is in place (it is zip-tied to the glass tray –
remove and discard the zip-tie). After installing the glass, remove the pilot guard. Make sure no glass
covers the pilot opening.
Disperse the crushed glass evenly along the glass tray.
Make sure the two air channels are free of crushed glass. Use the glass frame tool (or screwdriver) to
clear this area. Make sure the glass is only 1 layer deep on the burner.
Pilot Guard
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