Tripp Lite BP240V370 User manual

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1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support
Copyright © 2018 Tripp Lite. All rights reserved.
Owner’s Manual
Extended-Run
Battery Cabinet
Models: BP240V370, BP240V370NB
Not suitable for mobile applications.
Español 40 • Français 79
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Table of Contents
1. Introduction 3
Features 3
2. Important Safety 4
Instructions
Installation and 4
Location Warnings
Connection Warnings 5
Battery Warnings 5
3. Battery Cabinet Installation 7
3.1 Preparation 7
3.2 Transportation 7
3.3 Mechanical Check 8
3.4 Internal Wiring (Typical) 8
3.5 Preliminary Electrical Check 8
(After Battery Installation)
3.6 Battery Cabinet Placement 9
3.7 Electrical Connection 9
3.8 Final Electrical Check 10
4. Operation and Charging 11
4.1 Determine Charging Voltages 11
4.2 Initial Charge 11
4.3 Operational Check 11
5. Maintenance 12
5.1 Maintenance Schedule 12
5.1.1 Quarterly Check 12
6. Mechanical Data 12
6.1 Physical Measurements 12
6.2 Battery Requirements 13
7. Installation 14
7.1 Battery Pre-Installation 14
7.2 Cable Jumpers and 15
Internal Wiring
7.2.1 Included Cable Jumpers 15
Specifications
7.2.2 Installing Cable Jumpers 15
to Battery Terminals
7.2.3 Battery Cabinet 17
Internal Wiring
7.2.4 Battery Cabinet 18
Parallel Installation
7.3 Battery Installation 19
7.4 Installation Specifications 37
7.4.1 Installation and 37
Floor Loading Information
7.4.2 Recommended Torque 37
8. Storage and Service 38
9. Warranty and 39
Product Registration
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1. Introduction
Tripp Lite’s Extended-Run Battery Cabinets connect to SmartOnline® UPS Systems to
provide long-lasting battery backup for data centers, telecommunications, networks,
industrial facilities, security, emergency systems and other mission-critical applications
that require high capacity, high availability and extended runtime.
Features
• Battery cabinets are available in two options: BP240V370 and BP240V370NB.
The BP240V370 model includes jumpers, terminals, breaker, and 40 x of CSB GPL
121000 batteries in a separate pallet for a complete installation. The BP240V370NB
model is a similar kit but without batteries, allowing users the flexibility to purchase
batteries for the cabinet separately.
• Battery cabinets are available in voltages of 240V DC and capacities from 100Ah @
C20 to 1.67VPC.
• Battery cabinets contain multiple 12V DC batteries connected in series for higher
voltages. Up to 3 battery cabinets may be connected in parallel for increased runtime.
• Each battery cabinet contains 6 shelves with 5, 6 or 7 individual batteries (maximum)
per shelf.
• Hinged lockable door facilitates access to batteries for periodic maintenance.
• A minimum of 130 mm clearance is located above the individual batteries for access
to terminals.
• Battery cabinet is constructed of heavy gauge steel.
• Baked powder coat finish provides chip and corrosion resistance.
• Battery cabinet ships bolted to pallet with a double layer of protective stretch wrap and
integrated corner and top protection.
• Appropriate ventilation and convection cooling of individual batteries is provided via
spacing between batteries. Front and rear vents allow the free flow of warmer air out of
the battery cabinet.
• Two molded case circuit breakers are provided for overcurrent protection.
• User-supplied power output cables can be fed into the battery cabinet via built-in
conduit knockouts on top of the cabinet.
• For improved safety, higher power density and minimized maintenance, the cabinet
systems use valve-regulated lead-acid (VRLA) recombinant batteries. The electrolyte
in these batteries is immobilized in either an absorbent mat separator or a gelling
medium, eliminating the spilling hazards and maintenance requirements of free liquid
electrolyte. There is no need to add water or measure specific gravity.
• Because the batteries are recombinant cells that employ an oxygen recombination
cycle, minimal gasses are emitted during normal float charging. Each cell contains
an individual valve, which releases the gas products from overcharge and prevents
pressure build-up within the cell.
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2. Important Safety Instructions
SAVE THESE INSTRUCTIONS
All sections of this manual contain instructions and warnings that must be
followed during the installation and operation of the battery cabinet described
in this manual. Read ALL instructions thoroughly before attempting to move,
install or connect your battery cabinet.
Failure to heed these warnings may affect your warranty and cause serious
property damage and/or personal injury.
DANGER! LETHAL HIGH VOLTAGE HAZARD!
All wiring should be performed by a qualified electrician in
accordance with the warnings in this manual and all applicable
electrical and safety codes. Incorrect wiring may cause serious
personal injury and property damage.
Installation and Location Warnings
• Install the battery cabinet in a controlled indoor environment, away from moisture,
temperature extremes, flammable liquids and gasses, conductive contaminants, dust
and direct sunlight.
• Install the battery cabinet in a level, structurally sound location.
• The battery cabinet is extremely heavy. Exercise caution when moving or lifting the
unit.
• Operate the battery cabinet at indoor temperatures between 32° F and 104° F (0° C
and 40° C) only. For best results, maintain an ambient indoor temperature of 77° F
(25° C).
• Allow adequate space around the front and rear of the battery cabinet for proper
ventilation. Do not block, cover or insert objects into the battery cabinet’s external
ventilation openings.
• Do not place any object on the battery cabinet, especially containers of liquid.
• Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet
may cause permanent damage and create a potential for serious personal injury.
• Do not attempt to unpack or move the battery cabinet without assistance. Use
appropriate handling equipment rated to bear the weight and bulk of the battery
cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under
load. Spread forks to maximum possible width under load. Lift cabinet from bottom
only. Wear safety shoes.)
• For emergency use, install a fire extinguisher rated for energized electrical equipment
fires (Class C rating or exact equivalent, with a non-conductive extinguishing agent)
near the battery cabinet.
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2. Important Safety Instructions
Connection Warnings
• The battery cabinet contains hazardous high voltages that have the potential to cause
personal injury or death from electric shock.
• The battery cabinet has its own energy source. The output terminals may be live, even
when the battery cabinet is not connected to a UPS system.
• The battery cabinet must be suitably grounded according to all applicable electrical
wiring regulations.
• Use of this equipment in life support applications where failure of this equipment
can reasonably be expected to cause the failure of the life support equipment or to
significantly affect its safety or effectiveness is not recommended.
• De-energize all input and output power sources before installing cables or making
electrical connections.
• Use flexible cable of sufficient length to permit battery cabinet servicing.
• Use ferrule caps to cover termination cables and prevent frayed ends from shorting
on terminal blocks. Use cabling rated VW-1, FT-1 or better. Use cable sleeves and
connector clamps.
• Confirm all cables are marked correctly according to their purpose, polarity and
diameter.
• Observe proper polarity by following the positive and negative markings on the unit.
Failure to observe proper polarity may damage the batteries and create a serious risk
of personal injury and property damage.
• Wiring and assembly should be performed by trained, qualified electricians only. Refer
to the UPS unit’s Owner’s Manual for wire sizing.
Battery Warnings
• The battery cabinet does not require routine maintenance by the user. There are no
user-serviceable parts inside. Only qualified, knowledgeable service personnel familiar
with all required precautions should open the access panels for any reason. Keep
unauthorized personnel away from batteries.
• The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries.
Do not attempt to add water to these batteries or sample the electrolyte specific
gravity.
• VRLA batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE
when near batteries. DO NOT cause flames or sparks near batteries. Discharge static
electricity from body before touching batteries. DO NOT open or mutilate batteries—
released electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose
of batteries in a fire—they may explode.
• Batteries present a risk of electrical shock and burns from high short-circuit current.
Battery connection or replacement should be performed only by qualified service
personnel observing proper precautions. Use tools with insulated handles. Remove
watches, rings or other metal objects. Wear rubber gloves and boots. Do not short or
bridge the battery terminals with any object. Do not lay tools or metal parts on top of
batteries.
• Replace batteries with equivalent batteries (same number and type) available from
Tripp Lite.
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2. Important Safety Instructions
• The batteries are recyclable. Refer to local codes for disposal requirements. Do
not dispose of batteries except through approved channels in accordance with all
applicable local, state and national regulations.
• Do not connect or disconnect batteries when the UPS system is operating from the
battery supply or when the unit is not in bypass mode. Disconnect the charging source
prior to connection or disconnecting battery terminals.
• If the charging source remains off for an extended period of time, it should be turned
on periodically to allow the batteries to recharge. The charging source should be
turned on and the batteries should be recharged at least one uninterrupted 24-
hour period every 3 months. Failure to recharge the batteries periodically may cause
permanent battery damage.
• Allow batteries to charge uninterrupted for 24 hours after installation.
• Do not attempt to service the integrated battery charger (included with “C”
models only). Contact Tripp Lite if service is required.
Note on Labeling
These symbols may appear on the product label:
V~: AC Voltage
V : DC Voltage
: Ground
+: Battery Positive
–: Battery Negative
Refer to the product label for model numbers, voltage ratings and other important
information.
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3. Battery Cabinet Installation
Read Section 2 – Important Safety Instructions
Before Installation
3.1 Preparation
• At your site, prepare to off-load the battery cabinet from the delivery truck and
transport it to the final installation location. Consider both the packaged weight and
dimensions.
• Make sure the floor can support the load of the specific battery cabinet being installed.
The battery cabinet must be installed in a structurally sound area with a level floor
that is able to bear the weight of the battery cabinet and other equipment that will be
installed nearby.
• Draw a wiring schematic representing the cables connected between the battery
cabinet’s output terminal blocks and any external disconnect device, junction box and/
or load/rectifier.
• If you plan to store the battery cabinet for an extended period before or after
installation, follow the instructions in Section 8. Storage and Service.
3.2 Transportation
1. Inspect the shipping container(s) for visible damage (do not remove the stretch wrap
around the unit until it has been transported to the final installation location). Confirm
that the model name and rating match the unit you ordered. If you determine the
unit has been damaged during shipping or if anything appears to be missing, contact
Tripp Lite for assistance. Do not attempt to use the unit if it has been damaged or
mishandled.
2. Do not attempt to move or unpack the battery cabinet without assistance. Use
appropriate handling equipment rated to bear the weight and bulk of the battery
cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under
load. Spread forks to maximum possible width under load. Lift cabinet from bottom
only. Wear safety shoes.) Confirm load limits for freight elevators, handling equipment
and floors along the transport route are not exceed by the combined weight of the
packaged battery cabinet, handling equipment and personnel. Confirm that the
packaged unit will pass through any doorways along the intended route.
3. The battery cabinet is secured with stretch wrap to protect it during shipping and
movement within a facility. Remove the stretch wrap from the battery cabinet when
the unit is in the final installation location—not before.
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3. Battery Cabinet Installation
3.3 Mechanical Check
While the assembled cabinet battery system is still on the shipping pallet, inspect all
sides for impact or other damage.
1. Open the front door of the battery cabinet.
2. Confirm none of the individual batteries included on a separate pallet are damaged
(applies to BP240V370 model only).
3. Confirm that none of the internal parts (terminal blocks, circuit breakers and other
parts) have been damaged.
4. Note the individual battery model number. Refer to Section 6.2 for the battery’s
terminal type and recommended torque.
5. Use insulated tools to tighten all battery terminal connections to the recommended
torque.
6. Use insulated tools to tighten the cables from the positive and negative output
terminals connecting the batteries to the circuit breaker.
3.4 Internal Wiring (Typical)
• Battery cabinets use multiple 12V DC batteries connected in series to provide nominal
DC voltage of 240V DC (+/-120V DC).
• Internal cabling is sized for specific application load currents. Do not use any other
cable size other than the one provided in the battery cabinet.
• Each battery cabinet shelf includes a specific wiring diagram. Refer to Section 7.
Installation for battery installation details.
• All circuit breakers are in the middle tier of the battery cabinet.
• All load connection polarities will be labeled as “+” (battery positive), “-“ (battery
negative) and “N” (battery center tap) for ±120V DC strings.
• All battery cabinets are provided with a branch circuit overcurrent protection device
and may be wired directly to the load or UPS.
3.5 Preliminary Electrical Check
(After Battery Installation)
1. With the circuit breaker OFF, measure the battery voltage at the line side of the circuit
breaker using a digital voltmeter. Refer to Section 7.2.3 for reference.
2. Using a digital voltmeter, measure +120V between the “+” (battery positive) and “N”
(battery center tap). Confirm the voltage measures a minimum of +110V DC.
3. Using a digital voltmeter, measure -120V between the “-” (battery negative) and “N”
(battery center tap). Confirm the voltage measures a minimum of -110V DC.
4. Using a digital voltmeter, measure +240V between the “+” (battery positive) and the
“-” (battery negative). Confirm the voltage measures a minimum of +220V DC.
5. If the measured voltage is significantly different than anticipated, determine the
cause (e.g. low charge, shorted cell, reversed battery, faulty wiring) and correct the
voltage disparity before proceeding.
6. Set the circuit breaker to the OFF position as a safety precaution during installation.
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3. Battery Cabinet Installation
3.6 Battery Cabinet Placement
Place the battery cabinet in a cool location with free airflow and away from direct heat
sources. The lifespan and performance of a battery may be dramatically affected by
elevated temperature, decreasing 50% for each 15° F (8.25° C) above 77° F (25° C).
1. Prepare the surface where the cabinet will be placed. The surface must be clean, flat
and able to support the battery cabinet and other equipment installed nearby. See
Section 7.4 for floor loading specifications.
2. Allow adequate clearance around the front and rear of the battery cabinet for
ventilation and maintenance. The front door must be accessible to allow easy access
to internal batteries, internal fuses and other overcurrent protection devices. See
Section 6.1 for dimensions and battery cabinet measurements.
3. If the cabinet will be anchored to the floor, install appropriate anchor bolts in the
mounting hole located at the bottom of the cabinet. Use washers to create a level
surface between the mounting areas around the anchor bolts.
4. Using extreme caution, remove the bolts securing the battery cabinet to the shipping
pallet.
5. Forklift forks should be at maximum width within the cabinet clearance opening
and fully inserted to prevent tipping. Lift cabinet from bottom only. Be careful not to
damage the sheet metal floor of the cabinet with the forks.
6. If the battery cabinet will be secured to the floor, carefully align and lower the battery
cabinet down on the floor anchor bolts and secure it in place.
7. If the cabinet will not be secured to the floor, lower it into the designated space and
then level it using shims. Leveling does not affect performance, but does align the
battery cabinet with other equipment in the facility.
3.7 Electrical Connection
DANGER! LETHAL HIGH VOLTAGE HAZARD!
All wiring should be performed by a qualified electrician in
accordance with the warnings in this manual and all applicable
electrical and safety codes. Incorrect wiring may cause serious
personal injury and property damage.
• The battery cabinet is connected to the load through a DC circuit breaker. This allows
the battery to disconnect from the load and charger for maintenance and/or repair.
• The DC molded case circuit breakers are CE-approved for branch circuit protection. If
replacement is required, CE-approved components with the same voltage and current
rating must be used.
• The size of the load connection cables must consider maximum allowable voltage drop
as well as the cables’ continuous ampere capacity and anticipated ampere discharge
rate of the individual battery cabinet. A maximum voltage drop of 1.5V DC in the
load connection cables is recommended. Refer to the UPS unit’s Owner’s Manual for
recommended wire sizes.
• Refer to all applicable local, state and national codes for appropriate cable size and
ratings.
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3. Battery Cabinet Installation
• External circuit protection devices (fuses or circuit breakers) must consider the
discharge rate of the battery, the wiring to be protected and the DC short circuit
current of the battery.
After performing the installation procedures in Section 7.:
1. Open the front door of the battery cabinet to access internal components. Use a
digital voltmeter when voltage measurements are required.
2. Determine if the battery has been inadvertently grounded by resetting the circuit
breaker to the ON position and measuring the voltage between the battery cabinet
grounding lug and the positive load connection point within the cabinet. This voltage
should measure
0 (zero) VDC. If the measured voltage is not zero, determine the cause and correct
before proceeding.
3. Return the internal circuit breaker to an open OFF position as a safety precaution
while connecting the output cables. Doing so prevents damage in the event the
cables are accidentally shorted.
4. The top of the battery cabinet includes knockouts for load connection cable entry.
Punch out the appropriate knockout and connect the conduit or cable bushing.
5. The output circuit breaker accommodates cables up to 600 MCM (300 mm2).
6. Connect an appropriate equipment grounding cable to the grounding lug located on
the top of the battery cabinet.
7. Feed the positive and negative cables (and “N” center, if equipped) from the open
external disconnect switch or the UPS battery field wiring terminals through the
conduit/cable bushing. Connect to the respective output terminals inside the battery
cabinet.
3.8 Final Electrical Check
Before closing any connecting circuit breaker or disconnect switch, complete these
verification steps:
1. Verify the battery cabinet output voltage is correct.
2. If battery cabinets will be operated in parallel, verify that the individual system output
voltages match within 2V DC.
3. Verify the voltage measured between either output terminal and the battery cabinet
ground is zero.
4. If any of the above verification steps show an irregularity, determine and correct the
cause before proceeding.
5. Reset the circuit breaker to the ON position.
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4. Operation and Charging
4.1 Determine Charging Voltages
Your Tripp Lite UPS is already set up for proper float and boost voltages from the factory.
4.2 Initial Charge
Proper amp-hour rating and charge current must be manually input into the UPS
set-up. Refer to the Tripp Lite UPS Owner’s Manual for details.
4.3 Operational Check
1. Measure and record the total system float voltage. Measure at the battery terminals.
2. Measure and record the system float current using a clamp-on ammeter.
3. Measure and record the float voltage of individual battery units.
4. Measure and record the temperature of several batteries. Measure battery
temperature with a digital thermometer by placing the surface thermocouple on the
flat surface of the negative terminal—not the “L” connection surface. An infrared
temperature monitor may also be used.
5. Optional: Perform impedance and conductance tests on individual battery units.
These tests require special equipment, but the data can be useful in trending the
system over time or identifying suspect units during later periodic checks. It may
be necessary to disconnect the battery system from the charger/load during these
checks.
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5. Maintenance
6. Mechanical Data
The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries,
which are maintenance-free relative to the electrolyte. You cannot add water to these
batteries or sample the electrolyte specific gravity. It is necessary, however, to periodically
check the charging voltage, temperature and connections of the individual battery units.
5.1 Maintenance Schedule
5.1.1 Quarterly Check
Quarterly maintenance by qualified service personnel is recommended.
6.1 Physical Measurements
Dimensions (H x W x D): 79 x 25.5 x 43 in. / 2005 x 647 x 1100 mm
Empty Cabinet Weight: 266 lb. / 121 kg
TOP VIEW
FRONT VIEW
WD
H
SIDE VIEW REAR VIEW
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6. Mechanical Data
6.2 Battery Requirements
Lead-Acid Cell Type and Quantity: 12V 100Ah x 40 Batteries
Lead-Acid Battery Maximum Size (H x W x D): 8.5 x 6.7 x 13.5 in. / 217 x 170 x 343 mm
Terminal Type: M6 Bolt
Terminal Torque (applies to CSB GPL 121000 model): 120.3 lbf•in/
138.6 kgf•cm/13.58 N•m
TOP VIEW
FRONT VIEW
WD
H
SIDE VIEW REAR VIEW
DW
H
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7. Installation
Battery installation should only be performed by
qualified service personnel.
7.1 Battery Pre-Installation
Battery cabinet:
The “F” marks the front side of the battery cabinet; the “R” marks the rear side of battery
cabinet.
Battery shelf structure:
The cabinet includes 6 shelves total from L1 (bottom) to L6 (top).
L6
L5
L4
L3
L2
L1
F
R
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7. Installation
7.2 Cable Jumpers and Internal Wiring
7.2.1 Included Cable Jumpers Specifications
4/0 AWG double wire
ITEM DESCRIPTION CABLE LENGTH QUANTITY CABLE NUMBER
1#4/0 AWG (Black) 9.8 in. / 250 mm 20 1
2#4/0 AWG (Black) 11.8 in. / 300 mm 8 2
3#4/0 AWG (Black) 21.7 in. / 550 mm 6 3
4#4/0 AWG (Black) 33.5 in. / 850 mm 4 4
5#4/0 AWG (Black) 31.5 in. / 800 mm 1 N2
6#4/0 AWG (Black) 21.7 in. / 550 mm 1 N1
7#4/0 AWG (Black) 49.2 in. / 1250 mm 2 BAT+
8#4/0 AWG (Black) 47.2 in. / 1200 mm 2 BAT−
7.2.2 Installing Cable Jumpers to Battery Terminals
The BP240V370 battery cabinet and Tripp Lite batteries include hardware to attach
the cable jumpers to the batteries’ positive (+) and negative (-) terminals. Refer to the
illustration below for proper hardware installation.
L(mm)
Cable Number
Bolt
Lock Washer
Flat Washer
Cable
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Distance between battery shelves
25.4 in.
645 mm
21.5 in.
545 mm
2.4 in.
61 mm
79 in.
2005 mm
3.1 in.
78 mm
3.1 in.
78 mm
3.1 in.
78 mm
3.1 in.
78 mm
3.1 in.
78 mm
7. Installation
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7.2.3 Battery Cabinet Internal Wiring
7. Installation
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7. Installation
7.2.4 Battery Cabinet Parallel Installation
TO UPS
L3
Breaker
400A/ 600Vdc
+N-
L2
L1
L6
L5
L4
+N-
L3
Breaker
400A/ 600Vdc
+N-
L2
L1
L6
L5
L4
+N-
L3 L3
L2 L2
L1 L1L4 L4
TO UPS
L5 L5
L6 L6
Breaker
400A/600Vdc Breaker
400A/600Vdc
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7. Installation
7.3 Battery Installation
1. Pull out the latch from the front door hinge. Remove door.
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7. Installation
2. Unscrew the M4 screws (12 pcs.) with a Phillips screwdriver and remove the side
panels.
FRONT
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