truflo TKB Series Instruction manual

Battery Operated Flow Meter
TKB SERIES
Quick Start Operating Manual
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In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated
360°
TKB Series Battery LCD Flow Meter
SET
8
8
8
8
8
8

Safety Information
Technical Specifications
Model Selection
Exploded View
Programming
Flow Totalizer
Alarm Limit of Flow Rate Meter
Low Battery Notification
Displaying Flow Rate | Flow Totalizer
K-Factors for TK
Flow Rates
Pressure vs. Temperature Psi H2O | Non-Shock
Dimensions
Battery Replacement
Procedure to Rotate Display
Installation Positions
Warranty, Returns and Limitations
03
04
05
05
06
07
07
07
07
08
08
08
08
09
09
10
11
Table of Contents
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02
In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated

1. De-pressurize and Vent System Prior to Installation or Removal.
2. Confirm Chemical Compatibility Before Use.
3. DO NOT exceed Maximum Temperature or Pressure Specifications.
4. ALWAYS Wear Safety Goggles or Face-shield During Installation and/or Service.
5. DO NOTAlter Product Construction.
If leaking is observed from the retaining cap, it indicates
defective or worn o-rings on the sensor. Do not attempt to
correct by further tightening.
WARNING!
Indicates a potential hazard. Failure to follow all
warnings may lead to equipment damage, injury, or
death
Warning | Caution | Danger
Overtightening may permanently damage product
threads and lead to failure of the retaining nut.
Hand Tighten Only
Failure to follow these instructions may result in
the sensor being ejected from the pipe!
Use of tool(s) may damage product beyond repair
and potentially void product warranty.
Do Not Use Tools
Highlights additional information or detailed
procedure.
Note | Technical Notes
Safety Information
Do Not Remove Under Pressure
Please ensure that the Instruments are not to be subject to water hammer or pressure spikes!
Always Pressure Test System with H2O Prior to Initial Start-Up
Before Before installation be certain the appropriate instrument has been selected considering operating pressure, full scale
pressure, wetted material requirements, media compatibility, operating temperature, vibration, pulsation, desired accuracy and
any other instrument component related to the service application including the potential need for protective attachments and/or
special installation requirements. Failure to do so could result in equipment damage, failure and/or personal injury. Ensure only
qualified personnel personnel are permitted to install and maintain this instrument.
Sensor may be under pressure, take caution to vent system prior to installation or removal.
Failure to do so may result in equipment damage and/or serious injury
Pressurize System Warning
TK Series can be installed in a horizontal or vertical direction. Please ensure enough length of straight pipe to avoid turbulence
that can effect readings.
A Bag Filter or Y Strainer Filtering Device upstream toAvoid the Paddle Wheel from being damaged by the solids or fibers
- max 10% Particle Size - Not to Exceed .5mm Cross Section or Length.
Please do not flush the pipe after the Flow Meter is installed with Compressed Air this may damage the ceramic shaft and will
Void Warranty
Please Ensure Full Pipe
Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
Always utilize the most appropriate PPE during installation and service of Truflo products.
Personal Protective Equipmet (PPE)
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03
In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated

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In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated
Technical Specifications
General
Operating Range 0.3 to 33 ft/s
Pipe Size Range ½ to 4"
0.1 to 10 m/s
DN15 to DN100
Linearity ±0.5% of F.S @ 25°C | 77°F
Repeatability ±0.5% of F.S @ 25°C | 77°F
Fluid Water or Chemical Liquid-Viscosity Range: .5-20 centistokes
Flow velocity 10 m / s max
Low cut 0.3 m / s min.
Operating press. 150 PSI (10 Bar) @ Ambient Temp-Non Shock
Range ability 10 : 1
Response time Real Time
Flow total meter Range = 0~999999 ; Unit = Gallon or Liter or Ton (KL) Selectable
Repeatability Range = 0.0~999.9 ; Unit = GPM or LPM or TPM Selectable
Accuracy ± 0.5% of F.S. @ 25°C
Electrical
Operating voltage Battery 3.0 VDC
Battery Lithium Battery (CR2477T)
Life of battery >1 Year Normal >2 Years Eco Mode
Wetted Materials
Sensor Body PVC (Dark) | PP (Pigmented) | PVDF (Natural)
O-Rings FKM | EPDM* | FFKM*
Rotor Pin | Bushings Zirconium Ceramic | ZrO2
Paddle | Rotor ETFE Tefzel®
Max. Temperature/Pressure Rating - Standard and Integral Sensor | Non-Shock
PVC 180 psi @ 68°F
180 psi @ 68°F
12.5 bar @ 20°C
12.5 bar @ 20°C
PP
200 psi @ 68°F 14 bar @ 20°C
40 psi @ 140°F
40 psi @ 190°F
2.7 bar @ 60°C
2.7 bar @ 88°C
40 psi @ 240°F 2.7 bar @ 115°C
PVDF
Operating Temperature
PVC 32°F to 140°F
PP -4°F to 190°F
0°C to 60°C
-20°C to 88°C
PVDF -40°F to 240°F -40°C to 115°C
Standards and Approvals
CE | FCC | RoHS Compliant
Outputs
TKB Series Flow | Frequency Pulse - Total

Exploded View
Model Selection
6
5
7
Same Controller | Rotor Assembly for All Sizes
4" ½"
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In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated
Removable Cover
(No Tools Required)
Removable Cover
LPM | GPM | KL
Waterproof Battery
Holder Standard
"C" Type Battery
Screen Backlight
Battery Life
Indication
1. Polycarbonate Cover
2. Flow Controller
3. Hall Pickup Sensor
4. Redesigned Rotor Assembly
5. Body | PVC | PP | PVDF *
6. Re-inforced Inserts
7. Shearpro Contoured Rotor
Zirconium Rotor Pin & Bearings
1
2
3
4
TKB
-- - -
15 PF V S
Pipe Size Body Material
PVC = PVC
PP = PP
PF = PVDF
ST = SUS 316
O-Rings Seals
V = Viton***
E = EPDM
End Connections
08 = DN08 (¼")*
10 = DN10 (3/8")*
15 = DN15 (½")
20 = DN20 (¾")
25 = DN25 (1")
* SST Version Only | Note : Sanitary and Flanged Connections Size ½"- 4" Only
** Plastic Versions Only *** Viton is Standard
40 = DN40 (1 ½")
50 = DN50 (2")
65 = DN65 (2 ½"
80 = DN80 (3")**
100 = DN100 (4")**
(PVC) T = NPT | S = SOC | F = Flanged
(PP | PVDF)T = NPT | B = Butt | F = Flanged
(316SS) T = NPT | S = Sanitary | F = Flanged

0~999999
or
0.1~9999.9
SELECTION DESCRIPTION
Battery Installed | LCD Display On r = Flow Rate | Default Setting
Programmable
0~9
Selectable
Programming
Backlight 'ON'
Time
Programming
Alarm Delay
time | sec
Factory Unlock Number is 8 Enter ANY Number from 0 - 9 to Set
Press SET & FF Key for 5 sec Password #
Flow Rate or Flow Total Display Flashing
Set Password Enter #
Factory Preset 1. Flow Coefficient = Input pulses x 1/k *
Changing K Factor K = #
Press Key for 3 sec (Hold)
Press
& Hold
3 Sec
Press to Scroll Between
Flow Rate and Flow Total Totalizer
or
Press & Key for 5 sec
dSP-Eco
dSP-non
1. dSP-non | Press any key to turn on the LED back light | Default
is set to 6 seconds
2. dSP-Eco | Backlight LED function is not active
Display Mode dSP.non
1~9999
In dSP-non mode Backlight default is t-0006 | Set Duration Time
(sec) of Backlight to remain On.
Press any key to turn on the display to turn on LED light
(> Time = < Reduced Battery Life)
Light -On t-5
1~9999
Delay Time ensures Alarm Setting only becomes
active after the flow remains constant for xx seconds
Programming the High | Low Alarm
Press + 3 Sec to Display High Alarm Setting
Press or to EnterAlarm Value.
Press to Display Low Alarm Setting. Press or to Enter
Alarm Value. The Press to Confirm
Flow Alarm Delay dt-10
SETUP
Programming
Totalizer
Password
1. To Prevent Totalizer reset - Enter Password Number 0-9
(excluding # 5 ) Flow Totalizer Reset Protection Active
2. rESEt.= 5 Default = Flow Totalizer Reset Enabled
Reset Totalizer rESEt.0
Only required if changing displays from one size to another
i.e. 1" to 2" pipe size
SET
SET
SET
Press to Scroll Between Flow
Rate and FlowTotal (Totalizer)
SET
Selection of the Engineering Units for Flow Rate | Flow Total
Press Key for Hold 3 Seconds, then press or to select Flow Rate Units Flow Total | Totalizer Units
GPM LPM TPM GAL LTR KL
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In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated
Programming
Press key
Press key
Press key
Press key
Press key
Press to Select
or
Press to Select
or
Press to Select
or
Press to Select
or
Press to Select
or
Press to Select
or
F

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In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated
Flow Totalizer
1. Please press the key for 3 seconds hold to show current value of the 7th ~ 8th digits
2. After releasing the key the current value of the 1st ~ 6th digits will be displayed
Display the Current Value of Flow Totalizer : Range 0~99,999,999
Alarm Limit of Flow Rate Meter
Low Battery Notification
Displaying Flow Rate |Flow Totalizer
How to Set the Alarm Limit of Flow Rate Meter?
The Flow Total | Totalizer can be Protected from an Accidental Reset. To set lockout program any number from 0-9 excluding | # 5 | The
Unlock Number = 5 = Factory Default
Totalizer Reset Press Both & Keys Together for 3 Seconds
Full Scale
Mild Scale
Low Scale (Pilot BAT flashing)
3.0V
< 3.0V
< 2.8V
< 2.6V Low Voltage (Pilot BAT & Display flashing)
Voltage of Battery Symbol of Battery Status
ECO GAL KL GPM LPM TPM LTR
TKB Series Battery LCD Flow Meter
SET
F
ECO GAL KL GPM LPM TPM LTR
Flow RateFlow Rate
Battery Life
Mode of Operation
(Eco) = Extended Battery Life
Press and Hold Set
for 3 Sec to Change
from Flow Rate to
Flow Total
r indicates Default
Flow Rate Mode
Press & Hold for 3 Sec
to view 8 + 9 digits while
in Totalizer Screen
Highlighted to Indicated
Programmed Unit of Measurement

K-Factors for TK
Dimensions
Pressure vs. Temperature Psi H2O |Non-Shock
Flow Rates
72
124
19
54
4.7
10.3
2.1
LPM
¾"
½"
1 ½"
1"
3"
2"
4"
Size
274
471
72
171
18
39
8
GPM
K-Factor is Pre-Programmed
Pipe Size (O.D.) LPM |GPM LPM |GPM
0.3m/s min. 10m/s max.
DN15 (½")
DN20 (3/4")
DN25 (1")
DN40 (1 ½")
DN50 (2")
2 ½
DN80 (3")
DN100 (4")
3.5 | 1.0
5.0 | 1.5
9.0 | 2.5
25.0 | 6.5
40.0 | 10.5
60.0 | 16
90.0 | 24
125.0 | 33
120 | 32
170 | 45
300 | 79
850 | 225
1350 | 357
1850 | 357
2800 | 739
4350 | 1149
INCHES mm
NOMINAL SIZE PVC
30° F
70° F 71° F
105° F 106° F 120° F 121° F 140° F - 5° F 85° F 86° F 120° F 121° F 140° F 141° F 175° F - 5° F 70° F 71° F 105° F 106° F 140° F 141° F 175° F 176° F 210° F
PP PVDF
½-2
2-½
3
4
15-50
65
80
100
150
150
150
150
120
120
120
120
100
100
100
100
30
NA
NA
NA
150
150
150
150
110
95
95
95
90
70
70
70
55
40
40
40
150
150
150
150
125
125
125
125
100
100
100
100
85
85
85
85
55
55
60
60
67.0
ECO GAL K L GPM LPM TPM LTR
TKB Series Battery LCD Flow Meter
SET
F
65.0
49.0
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
ECO GAL K L GPM LPM TPM LTR
TKB Series Battery LCD Flow Meter
SET
F
V
E
R
T
I
C
A
L
ECO GAL K L GPM LPM TPM LTR
TKB Series Battery LCD Flow Meter
SET
F
HORIZONTAL
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08
In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated

Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
GPM
SET
F
+
TKB Series Battery LCD Flow Meter
GPM
SET
F
+
TKB Series Battery LCD Flow Meter
SET
TKB Series Battery LCD Flow Meter
GPM
F
GPM
SET
F
Lightly Press on
Both Sides Battery
Cover
Remove the Battery
Cover Remove the Battery Insert the New Battery
Ensure (+ -) orientation is
correct
1 2 3 4
1 2 Lift the display
Rotate Display Reposition the Display Tighten (Snug) the Allen Screws
Both Sides
3
4 5 6
Lightly pull on the screws in
an outwards direction Screws
are Captive - Do Not
Completely Remove
Use an Allen key and loosen
the screws located on both
side of the display
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09
In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated
Battery Replacement
Procedure to Rotate Display

Please Ensure Full Pipe
TK Series can be installed in a horizontal or vertical direction.
Please ensure enough length of straight pipe to avoid turbulence that can effect readings.
Note: Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
A Plastic Basket Strainer, Bag Filter or Y Strainer Filtering Device upstream to Avoid the Paddle Wheel from being damaged by the solids
or fibers - max 10% Particle Size - Not to Exceed .5mm Cross Section or Length.
Please do not flush the pipe after the Flow Meter is installed with Compressed Air this may damage the ceramic shaft and will Void Warranty
10x 3x
CORRECT INCORRECT
10x 3x
CORRECT
INCORRECT
10x 3x
CORRECT
INCORRECT
10x 3x
CORRECT INCORRECT
Installation Positions
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In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated

Warranty, Returns and Limitations
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in
material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd
for a period of one years from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is
solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components,
which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the
warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty
within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted
only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted
for the one year from the date of replacement.
Warranty
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be
defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All
warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process
Controls Ltd will not be responsible for any products lost or damaged in shipment.
Returns
This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser
does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due
to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by
Icon Process Controls Ltd have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged
during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any
product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material present with the
product; or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls
Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in
connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair
or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process
Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL
OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND
EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER
WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant
to the laws of the province of Ontario, Canada.
If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other
provision of this warranty
For additional product documentation and technical support visit www.iconprocon.com | e-mail: [email protected]
[email protected] | Ph: 905.469.9283
Limitations
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11
In-Line Paddle Wheel Flow Meter
TKB SERIES Battery Operated