Emerson Rosemount X-Stream Series Installation and operating instructions

www.EmersonProcess.com
Instruction Manual
HASXEDE-IM-EX
03/2012
Gas Analyzer
X-STREAM Enhanced Series
Flameproof Variation
For Use in Zone 1 and Division 2 Hazardous Areas
Instruction Manual Addendum

ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and
tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specications.
The following instructions MUST be adhered to and integrated into your safety program
when installing, using and maintaining Emerson Process Management (Rosemount
Analytical) products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarication.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specied in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualied personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualied people use replacement
parts specied by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in re, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualied persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
5th edition 03/2012
Original Instruction Manual for the purpose
of the European Directive 94/9/EC.
Rosemount Analytical
Process Gas Analyzer Center of Excellence
Emerson Process Management GmbH & Co. OHG
Industriestrasse 1
63594 Hasselroth
Germany
T [phone]
F [phone]

Emerson Process Management GmbH & Co. OHG TOC-1
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
TOC Table of contents
Table of ConTenTs
Introduction S-1
Denitions S-1
Terms used in this instruction manual .......................................... S-2
Symbols used on and inside the unit ........................................... S-3
Symbols used in this manual ................................................. S-4
Safety Instructions S-5
Intended Use Statement..................................................... S-5
General safety notice / Residual risk ........................................... S-5
Special Conditions for Safe Use............................................... S-5
Authorized personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6
Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6
Chapter 1 Technical Description 1-1
1.1 Overview .............................................................1-1
1.2 Design Features........................................................1-1
1.3 Protective Measures in Detail .............................................1-2
1.4 High Pressure Option / Purge Option .......................................1-3
1.5 Explosion Protection Compliances .........................................1-4
1.5.1 Special Conditions for Safe Use ..........................................1-5
1.6 Nameplate Label .......................................................1-6
1.7 Technical Data .........................................................1-7
1.8 Measurements Specications ..........................................1-15
1.9 Vapor Recovery Application (Simultaneous Measurement of CH4and Non-CH4).....1-19
Chapter 2 Installation 2-1
2.1 Scope of Supply........................................................2-1
2.2 Installing the Analyzer ...................................................2-2
2.3 Connecting Gas Lines ...................................................2-4
2.3.1 Special Conditions ....................................................2-5
2.3.2 Gas Conditioning...................................................2-7
2.4 Electrical Installation ....................................................2-8
2.4.1 Equipotential bonding conductor ........................................2-20
Chapter 3 Start up 3-1
3.1 Final Check ...........................................................3-1
3.2 Performing a Leak Test ..................................................3-2
3.3 Switching On ..........................................................3-3
3.4 Symbols and Typographical Conventions ....................................3-4

Emerson Process Management GmbH & Co. OHGTOC-2
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Instruction Manual
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3.5 Front Panel Elements ...................................................3-5
3.5.1 Display..............................................................3-5
3.5.2 Status Line and Text message line ........................................3-5
3.5.3 Keys 3-6
3.6 Software..............................................................3-8
3.6.1 Access Levels & Codes................................................3-11
3.6.2 Special Messages ....................................................3-12
3.7 Start up .............................................................3-12
3.7.1 Boot Sequence ......................................................3-12
3.7.2 Measurement Display .................................................3-12
3.8 Language Settings .....................................................3-14
3.9 Checking the Settings ..................................................3-15
3.9.1 Installed Options .....................................................3-16
3.9.2 Conguring the Display ................................................3-17
3.9.3 Calibration Setup.....................................................3-18
3.9.4 Setting the Analog Outputs .............................................3-20
3.9.5 Setting Concentration Alarms ...........................................3-25
3.9.6 Backup the Settings ..................................................3-26
3.10 Web Browser .........................................................3-28
3.10.1 Connection via network ................................................3-28
3.10.2 Connection to single computer ..........................................3-29
Chapter 4 Service and Maintenance 4-1
4.1 Verications and Tests ...................................................4-3
4.1.1 Routine Tests.........................................................4-3
4.2 Replacement of Parts ...................................................4-6
4.3 Vapor Recovery Application - Special Information ..............................4-8
4.3.1 Determining the converter efciency .......................................4-9
4.3.2 Replacement Instructions ..............................................4-10
4.3.3 Failure Situation .....................................................4-14
4.4 Perform a Calibration...................................................4-15
4.4.1 Manual Zero Calibration ...............................................4-16
4.4.2 Manual Span Calibration ...............................................4-17
4.4.3 Manual Calibration for Vapor Recovery Applications..........................4-18
Chapter 5 Dismounting and Disposal 5-1
5.1 Dismounting and Diposal of the Analyzer ....................................5-1
Appendix A-1
A.1 EC Declaration of Conformity ............................................ A-2
A.2 ATEX EC Type Examination Certicate ..................................... A-3
Table of Contents

Emerson Process Management GmbH & Co. OHG TOC-3
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
TOC Table of contents
Table of Figures
A.3 CSA Certicate of Compliance........................................... A-12
A.4 Block Diagram ....................................................... A-19
A.5 Assignment of Terminals and Sockets .................................... A-25
Index of fIgures
Fig. 1-1: Frontal View............................................................................................................1-1
Fig. 1-2: Bottom View............................................................................................................1-2
Fig. 1-3: Nameplate Label Details (exemplary) ....................................................................1-6
Fig. 1-4: Dimensions.............................................................................................................1-7
Fig. 1-5: Signals Terminals..................................................................................................1-13
Fig. 1-6: Power Terminals / Fuse Holders...........................................................................1-14
Fig. 1-7: Vapor Recovery Gas Flow Diagram .....................................................................1-19
Fig. 2-1: Scope of Supply .....................................................................................................2-1
Fig. 2-2: Dimensions.............................................................................................................2-3
Fig. 2-3: Flame arrestor installed into instrument enclosure.................................................2-4
Fig. 2-4: Flame arrestor elements, considering as example FA 01.......................................2-4
Fig. 2-5: Exemplary diagram for a single channel unit with purge option .............................2-5
Fig. 2-6: Exemplary diagram for a single channel instrument for high gas pressure ...........2-6
Fig. 2-7: Label with fastening torques, installed at the instrument .......................................2-6
Fig. 2-8: Allocation of terminals ..........................................................................................2-12
Fig. 2-9: Terminals block X1 - analog signals and relay outputs 1-4 .................................2-14
Fig. 2-10: Terminals block X1 - Modbus interface................................................................2-15
Fig. 2-11: Modbus Interface - Ethernet connector ................................................................2-16
Fig. 2-12: Terminal blocks X4.1 and X4.2 - Digital inputs and outputs .................................2-17
Fig. 2-13: Terminal block X5 - analog inputs........................................................................2-18
Fig. 2-14: Power terminals....................................................................................................2-19
Fig. 2-15: Equipotential bonding conductor terminal ............................................................2-20
Fig. 3-1: Leak Testing with U-turn Manometer......................................................................3-2
Fig. 3-2: Front panel .............................................................................................................3-5
Fig. 3-3: Arrangement of concentration thresholds.............................................................3-25
Fig. 3-4: Ethernet connectors .............................................................................................3-28
Fig. 3-5: Web browser logon screen...................................................................................3-30
Fig. 3-6: Web browser measurements screen....................................................................3-30

Emerson Process Management GmbH & Co. OHGTOC-4
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Fig. 4-1: Leak Testing with U-tube Manometer (Flame arrestor) ..........................................4-5
Fig. 4-2: Pressure Drop Test.................................................................................................4-5
Fig. 4-3: Vapor recovery application setup............................................................................4-8
Fig. 4-4: Converter assembly................................................................................................4-9
Fig. 4-5: Converter assembly details ....................................................................................4-9
Fig. 4-6: Heated jacket........................................................................................................4-10
Fig. 4-7: Converter, laid open .............................................................................................4-10
Fig. 4-8: Converter lling sequence ....................................................................................4-11
Fig. 4-9: Jacket in converter assembly ..............................................................................4-12
Fig. 4-10: Heated jacket........................................................................................................4-12
Fig. 4-11: Converter metallic cover.......................................................................................4-12
Fig. 4-12: Location of Overtemperature Protection Device...................................................4-13
Index of Figures / Index of Tables
Index of Tables
Tab. 1-1: Generic Analyzer Data ...........................................................................................1-8
Tab. 1-2: Standard Interfaces Data .......................................................................................1-9
Tab. 1-3: Optional Interfaces Data ......................................................................................1-10
Tab. 1-4: Increased Pressure Data .....................................................................................1-12
Tab. 1-5: Purging Gas Data.................................................................................................1-12
Tab. 1-6: Gas Components and Measuring Ranges, examples..........................................1-15
Tab. 1-7: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance
Specifications......................................................................................................1-16
Tab. 1-8: Trace Moisture - Standard Measurement Performance Specifications................1-16
Tab. 1-9: Oxygen - Standard and Enhanced Measurement Performance Specifications ...1-17
Tab. 1-10: Special Performance Specifications for Gas Purity Measurements.....................1-18
Tab. 3-1: Analog output signals settings and operational modes........................................3-23

Emerson Process Management GmbH & Co. OHG S-1
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
SSafety Instructions
This instruction manual provides information about installing, operating and maintaining/
servicing X-STREAM series ame proof gas analyzers in hazardous (classied) areas and
shall be read in conjunction with the basic analyzer instruction manual only!
This instruction manual covers several X-STREAM series ame proof gas analyzer varia-
tions and therefore may describe congurations and/or options not part of your specic
analyzer.
INTRODUCTION
The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.
DEFINITIONS
NOTE!
Highlights an essential operating procedure, condition or statement.
HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,
PRACTICE, CONDITION, STATEMENT, ETC.
If not strictly observed, could result in injury, death, or long-term health
hazards of personnel.
HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,
PRACTICE, CONDITION, STATEMENT, ETC.
If not strictly observed, could result in damage to or destruction of equipment,
or loss of effectiveness.

Emerson Process Management GmbH & Co. OHGS-2
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
Terms Used In This Instruction Manual
ATEX
Directive 94/9/EC, commonly called the
ATEX („Atmosphères Explosibles“) directive,
dealing with equipment intended to be used
in potentially explosive atmospheres.
This directive is valid for equipment to be
sold into and/or installed and operated in the
European Union (EU).
Zone 1
Where ignitable concentrations of ammable
gases can exist some of the time under nor-
mal operating conditions.
(A guideline value [not part of a standard ] is
10 to 1.000 hours per year.)
Zone 2
Where ignitable concentrations of ammable
gases are not likely to exist under normal
operating conditions.
(A guideline value [not part of a standard ] is
less than 10 hours per year.)
Division 2
Where ignitable concentrations of ammable
gases are not likely to exist under normal
operating conditions (similiar to Zone 2).
Lower Explosion Limit (LEL)
Volume ratio of ammable gas in air below
which an explosive gas atmosphere will not
be formed: the mixture of gas and air lacks
sufcient fuel (gas) to burn.
Upper Explosion Limit (UEL)
Volume ratio of ammable gas in air above
which an explosive gas atmosphere will not
be formed: the mixture of gas and air is too
rich in fuel (decient in oxygen) to burn.
Flammable Gas(es)
Gases and gas mixtures are assigned to be
ammable if they might become ignitable
when in a mixture with air.
Explosive Gas(es)
Flammable Gases and gas mixtures in a mix-
ture with air within the explosive limits.
Intrinsically Safe Cell (IS Cell)
Cells supplied with an intrinsically safe power
signal, approved by a Test Institute, to operate
with explosive gases.
The design ensures the IS cells remains safe
even in case of failure and explosive gases
are not ignited.
Infallible Containment
This term is derived from the standards of
explosion protection especially from the re-
quirements for pressurized housings: thus an
infallible containment can be characterized
by no intended leakage into the gas paths
enabling gas to enter the inner compartment
of the analyzer housing.
Protection Class IP66 / NEMA 4X
Both terms are used to specify conditions for
equipment to be installed outdoor.
IP stands for Ingress Protection, the rst num-
ber species protection against solid objects
(6. = dust tight) while the second number
species the degree of protection against
liquids (.6 = heavy seas).
NEMA stands for National Electrical Manuf-
acturers Association. 4X species a degree
of protection to personnel against incidental
contact with the enclosed equipment; to pro-
vide a degree of protection against falling dirt,
rain, sleet, snow, windblown dust, splashing
water, and hose-directed water; and that will
be undamaged by the external formation of
ice on the enclosure

Emerson Process Management GmbH & Co. OHG S-3
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
SSafety Instructions
Symbols Used On And Inside The Unit
This symbol at the instrument ... ... means
dangerous voltages may be accessible. Remo-
ving covers is permitted only, if the instrument is
disconnected from power - and even in this case
by qualied personnel only!
hot surfaces may be accessible. Removing
covers by qualied personnel is permitted only,
if the instrument is disconnected from power.
Nevertheless several surfaces may remain hot
for a limited time.
more detailled information available: see in-
struction manual before proceeding!
more detailled information available: see in-
struction manual before proceeding!
Wherever one or more of the following symbols appear on or inside the instrument, be careful
and read the instructions given in the accompanying manuals!
Strictly observe the given warnings, instructions and information to minimize hazards!

Emerson Process Management GmbH & Co. OHGS-4
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
Symbols Used In This Manual
Where one or more of the following symbols appear within this manual, carefully read the rela-
ted information and instructions!
Strictly observe the given warnings, instructions and information to minimize hazards!
This symbol used in the manual ... ... means
dangerous voltages may be exposed
hot surfaces may be exposed
possible danger of explosion
toxic substances may be present
substances harmful to health may be present
indicates notes relating to heavy instruments
electrical components may be destroyed by
electrostatic discharges
units must be disconnected from the power
source
indicates special instructions or information for
operation at low temperatures.
indicates basic conditions or procedures are
being described.
This symbol may also indicate information impor-
tant for achieving accurate measurements.

Emerson Process Management GmbH & Co. OHG S-5
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
SSafety Instructions
SAFETY INSTRUCTIONS
Intended Use Statement
X-STREAM XE series gas analyzers are intended to be used as analyzers for industrial purposes.
They must not be used in medical, diagnostic or life support applications.
Using X-STREAM XE analyzers as safety devices is prohibited where redundancy and/or SIL
classication or equivalent is needed.
No independent agency certications or approvals are to be implied as covering such applications!
General Safety Notice / Residual Risk
If this equipment is used in a manner not specied in these instructions, protective systems may
be impaired.
Despite of incoming goods inspections, production control, routine tests and application of state-
of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!
Even when operated as intended and observing all applicable safety instructions, some residual
risks remain, including, but not limited to, the following:
• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to
the user.
• Live parts are accessible when operating the instrument with doors open or covers removed.
• The emission of gases hazardous to health may even be possible when all gas connections
have been correctly made.
Avoid exposure to the dangers of these residual risks by taking particular care when installing,
operating, maintaining and servicing the analyzer.
SPECIAL CONDITIONS FOR SAFE USE
• Only specied screws M16x45 ISO 4762
A2-70 as specied in the maintenance
section of this manual shall be used (spare
part # 42716945).
• The ame joints correspond to the drawing
No. 4.271-7112/1 and do not comply with
the dimensions mentioned into the Tab. 1
and Tab. 2 of EN 60079-1 ed.2.
• The gas path for the sample gas shall be
equipped with additional appropriate ame
arrestors in case of gas pressure above
1100 hPa to 1500 hPa.
• Appropriate certied cable glands shall be
used in accordance with IEC/EN 60079-14
• Vapor recovery application:
Pressure of gases not to exceed 1100 hPa.
Concentrations of gases must be below
25 % LEL.
• Depending on the particular application all
approbriate safety instructions mentioned
in this instruction manual on hand must
be considered!
• Take special care of formation of amma-
ble gas at the outlet of breathing and/or
purging devices, if the sample gas con-
centration is above 25% LEL! If need be,
such outlets have to end in a safe area!

Emerson Process Management GmbH & Co. OHGS-6
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
Safety Instructions
Authorized Personnel
In-depth specialist knowledge is an absolutely necessary condition for working with and on the
analyzer.
Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed
and trained qualied personnel of the operating company and the manufacturer.
It is the responsibility of the operating company to
• train staff,
• observe safety regulations,
• follow the instruction manual.
Operators must
• have been trained,
• have read and understood all relevant sections of the instruction manual before commencing
work,
• know the safety mechanisms and regulations.
To avoid personal injury and loss of property, do not install, operate, maintain or service this instru-
ment before reading and understanding this instruction manual and receiving appropriate training.
Additional Literature
This manual covers aspects specic for using ameproof X-STREAM XEFD gas analyzers
in hazardous (classied) areas, only.
For comprehensive information on operating and maintain/service the instrument in a
safe manner it is MANDATORY to read all additional instruction manuals, if not provided
as printed version, see the accompanying USB stick for an electronic version (PDF)!
The following instruction manuals are available and/or referenced within this manual at hand:
HASXEE-IM-HS X-STREAM XE series instruction manual
HASICx-IM-H Infallible Containment
The original manufacturer's cable gland or conduit instruction manual, depending on what is used.
Contact your local service center or sales ofce when missing documents.
SAVE ALL INSTRUCTIONS FOR FUTURE USE!

Emerson Process Management GmbH & Co. OHG S-7
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
SSafety Instructions
Safety Instructions
EXPLOSION HAZARD BY CONNECTIONS
Consider the waiting time statement on the front door label before opening,
if the analyzer is congured with selected measurement principles!
Do not open instrument when energized.
Ensure that external circuitry is disconnected or de-energized before
opening the instrument.
Ensure that all gas connections are made as labeled and are leak free.
Improper gas connections could result in explosion and death.
EXPLOSION HAZARD BY SAMPLE HANDLING
The X-STREAM analyzer may utilize not only sample gas but one or more
pressurized carrier gases and/or calibration gases.
If an external owmeter is required for ow control, legislative requirements
and instructions for installation in hazardous (classied) areas must be
considered.
EXPLOSION HAZARD BY MODIFICATION
Any addition, substitution, or replacement of components installed on or
in this device, must be certied to meet the hazardous area classication
that the device was certied to prior to any such component addition,
substitution, or replacement. In addition, the installation of such device or
devices must meet the requirements specied and dened by the hazardous
area classication of the unmodied device.
Any modications to the device not meeting these requirements, will void
the product certication(s).
Contact Emerson Process Management‘s customer service center for return
authorization.

Emerson Process Management GmbH & Co. OHGS-8
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
Safety Instructions
ELECTRICAL SHOCK HAZARD
Installation, and connecting mains and signal cables are subject to qualied
personnel only, taking into account all applicable standards and legislative
requirements!
Failure to follow may cause warranty invalidation, property damage and/or
personal injury or death! Connecting mains and signal cables to internal
srew terminals requires working at open housing near life parts!
Installation of this instrument is subject to qualied personnel only, familiar
with the resulting potential risks!
The gas analyzers do not provide a mains power switch and are operable
when connected to power.
The gas analyzers do not provide a mains switch! A mains switch or circuit
breaker (to comply with IEC 60947-1 /-3) has to be provided in the building
installation. This switch has to be installed near by analyzer, must be
easily operator accessible and has to be assigned as disconnector for the
analyzer.
EXPLOSION and ELECTRICAL SHOCK HAZARD BY INSTALLATION
These instruments provide a protective earth terminal. To prevent electrical
shock and explosion hazards, the instrument must be connected to a
protective earth.
Therefore the instrument has to be connected to mains by using a three
wire mains cable with earth conductor!
Any interruption of the earth connector inside or outside the instrument
or disconnecting the earth terminal may cause potential electrical shock
hazard!
Intended interruption of protective earth connections is not permitted!

Emerson Process Management GmbH & Co. OHG S-9
X-STREAM XEFD
Instruction Manual
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03/2012
SSafety Instructions
Safety Instructions
EXPLOSION HAZARD BY DAMAGED FLAME PATHS
Take care to not damage the housing nor threads, and to not produce
scratches on the ange, as threads and ange function as ame paths!
Violation may result in explosion and personal injury!
ELECTRICAL SHOCK HAZARD WHEN CONNECTING TO MAINS
Before connecting the analyzer to mains power, please read the chapter on
safety warnings and the following instructions carefully.
ELECTRICAL SHOCK HAZARD WHEN OPERATED OPENED
Do not operate without covers secure. Do not open while energized.
Installation requires access to live parts which can cause death or serious
injury.
For safety and proper performace this instrument must be connected to a
properly grounded three-wire source of power.
Violation may cause explosion and personnel injury!
EXPLOSION HAZARD WHEN OPEN
Do NOT operate the instrument with doors or covers open! This is permitted
only when no hazardous atmosphere is present! Depending on the local
regulation, this may require a competent hot work supervisor to issue a
hot work permit.
Use ALL 20 screws to x the cover!
Violation may cause an explosion hazard!

Emerson Process Management GmbH & Co. OHGS-10
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
Safety Instructions
EXPLOSION HAZARD BY HIGH PRESSURE
Risk of internal overpressure under leakage conditions!
For the purge or high sample gas option, take care to limit the total of purge
gas ow and highest ow of sample gas lines into the instrument to max.
2 l/min!
Take care of special conditions for safe use, and gas parameter specications
( S-11 and 1-12 )!
EXPLOSION AND ELECTRICAL SHOCK HAZARD
All cables (power and signal) must end (be connected) in either a safe (non-
hazardous) area or in a protecting enclosure (e.g. Ex e junction box)!
The power and signal cables must be separated by a distance of minimum
1 cm (0.4 in) inside and outside the analyzer!
EXPLOSION HAZARD
Startup, operation and service must not be performed, before reading and
understanding all instructions!
Especially all warnings in this and the associated manuals have to be
considered! Inspection, maintenance and service must be carried out
considering all related standards e.g. for „Inspection and maintenance of
electrical installations in hazardous areas“ or „Equipment repair, overhaul
and reclamation“.

Emerson Process Management GmbH & Co. OHG S-11
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
SSafety Instructions
Safety Instructions
HOW TO STAY IN COMPLIANCE WITH THE
EUROPEAN DIRECTIVE 94/9/EC ("ATEX") WHEN PERFORMING GAS
ANALYSIS WITHIN A FLAMEPROOF ENCLOSURE.
Special conditions apply to using a ameproof enclosure analyzer under the scope of the
"European Directive for Equipment used in Explosive Atmosphere" (Directive 94/9/EC;
ATEX). To stay compliant with the directive, consider the following clarication sheet re-
leased by the European ATEX Notied Body Group (see next page):
HEAVY INSTRUMENT HAZARD
X-STREAM XEFD analyzers, to which this manual relates, intended
to be wall mounted and/or outdoor installed, weigh up to approx. 63 kg
(139 lbs), depending on included options!
Use two people and/or suitable tools for transportation and lifting these
instruments!
Take care to use anchors and bolts specied to be used for the weight of
the units!
Take care the wall or stand the unit is intended to be installed at is solid
and stable to hold the units!
HIGH TEMPERATURES HAZARD
While working at internal components hot surfaces may be accessible, even
after the instrument has been disconnected from power!
EXPLOSION HAZARD: VAPOR RECOVERY APPLICATION
Consider the waiting time statement on the front door label before opening!
Disregarding the waiting time statement may result in explosion!
Temperatures of components for this application installed into the analyzer
exceed the analyzer's temperature classication for hazardous areas!

Emerson Process Management GmbH & Co. OHGS-12
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
Safety Instructions

Emerson Process Management GmbH & Co. OHG S-13
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
SSafety Instructions
Safety Instructions
HIGH TEMPERATURES
Hot parts may be exposed when working on photometers and/or
heated components in the unit.
CRUSHING HAZARD
Take care of crushing hazard when closing the front door of analyzer eld
housings!
Keep out of the closing area between enclosure cover and base!
OPERATION AT LOW TEMPERATURES
When operating an instrument at temperatures below 0 °C (32 °F), do
NOT apply gas nor operate the internal pump before the warmup time has
elapsed!
Violation may result in condensation inside the gas paths or damaged
pump diaphragm!
EXPLOSION HAZARD BY INTERNAL BATTERY
This analyzer contains an internal battery!
Do NOT OPEN the analyzer enclosure if explosive atmosphere may be
present!
Disregarding may cause explosion even if the analyzer is de-energized!

Emerson Process Management GmbH & Co. OHGS-14
X-STREAM XEFD
Instruction Manual
HASXEDE-IM-EX
03/2012
General Operating Notes
GENERAL OPERATING NOTES
• The unit must be installed in a clean and dry area, protected from strong vibrations and frost .
• The unit must not be exposed to direct sunlight and sources of heat. Admissible ambient
temperatures (see technical details) must be adhered to.
• Gas inlets and outlets must not be interchanged.All gases must be conditioned, before sup-
plied to the unit. When using this unit with corrosive sample gases, ensure that these gases
do not contain components harmful to the gas lines.
• Admissable pressure for all applied gases is 1500 hPa (consider special conditions for safe
use)!.
• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and
according to applicable regulations.
• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with
PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.
• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on re-
quest, or of equivalent standard) may be used. The customer must ensure that the shielding
is correctly tted. Shielding must be electrically connected.
HAZARD TO LIFE AND EXPLOSION HAZARD BY EXHAUST GASES
Exhaust gases may contain hydrocarbons and other toxic gases such as
carbon monoxide.
Faulty gas connections may lead to explosion and death.
Ensure that all gas connections are connected as labelled and airtight.