Trumpf TruTool C 250 (1B1) User manual

Operator's manual
english
TruTool C 250 (1B1)

2 Safety E529EN_04.DOC
Table of Contents
1. Safety ..................................................................................3
2. Description .........................................................................5
2.1 Correct use ..........................................................................5
2.2 Technical data .....................................................................6
3. Tool assembly....................................................................7
3.1 Tool selection.......................................................................7
4. Operation............................................................................9
4.1 Working with the TruTool C 250 ........................................10
5. Maintenance .....................................................................12
5.1 Replacing the TruTool C 250 tool......................................13
Replacing the cutter......................................................14
Turning or replacing the cutter blades..........................14
5.2 Replacing the cut-off plate .................................................15
5.3 Replacing carbon brushes.................................................15
6. Original accessories and wearing parts........................16
Warranty
Spare parts list
Addresses

E529EN_04.DOC Safety 3
1. Safety
¾Read the Operator's Manual and the general safety rules
(Material number 1239438, red document) in their entirety
before starting up the machine. The directions contained
therein must be followed without fail.
¾Read the Operator's Manual and safety instructions (Material
number 125699, red document) in their entirety before starting
up the machine. The directions contained therein must be
followed without fail.
¾The safety regulations according to DIN VDE, CEE, AFNOR
and other regulations which are valid in individual countries
must be adhered to.
Danger
Lethal danger due to electric shock!
¾Always pull the plug out of the socket before undertaking any
maintenance work on the machine.
¾Always check the plug, the cable and the machine for
damage before starting work.
¾Keep the machine dry and do not operate in damp rooms.
¾When using the electric tool outside, connect the residual
current (FI) circuit breaker with a maximum release current of
30 mA.
Warning
Danger of injury due to improper handling!
¾When working with the machine, wear safety glasses, hearing
protection, protective gloves and work shoes.
¾Do not plug in the plug unless the machine has been
switched off. Pull out the mains plug after use.
Warning
Risk of injury to the hands!
¾Do not place your hand inn the machining path.
USA/CAN
Rest of the world

4 Safety E529EN_04.DOC
Caution
Damage to property due to improper handling!
The machine will be damaged or destroyed.
¾Do not use the power cord to carry the machine.
¾Always guide the electric cord away from the back of the
machine and do not pull it across sharp edges.
¾Arrange for repairs and checks on portable electric tools to be
carried out by a trained specialist. Only the original
accessories provided by TRUMPF may be used.

E529EN_04.DOC Description 5
2. Description
1
2
3
4
5
1 Cut-off plate
2 Chip clipper
3 ON/OFF switch
4 Cutter
5 Bolt
Slitting shears TruTool C 250
2.1 Correct use
Warning
Risk of injury!
¾Use machine only for the work and materials that are
described under "Correct use".
The TRUMPF TruTool C 250 slitting shears is a portable electrical
tool designed for the following applications:
•Slitting of plate-type workpieces made of steel, aluminum,
plastic, etc.
•Slitting straight or curved outside edges and interior cutouts.
•Slitting along scribed lines.
The TRUMPF TruTool C 250 also offers the option of clipping off
the chip that results when machining inside the workpiece as
required.
Fig. 37729

6 Description E529EN_04.DOC
2.2 Technical data
Rest of the world USA
Values Values Values Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz
Working speed 3-10 m/min 3-10 m/min 3-10 m/min 10-33 ft/min
Power rating 500 W 500 W 500 W 500 W
No-load speed 4000/min 4000/min 4000/min 4000/min
Weight 2.0 kg 2.0 kg 2.0 kg 4.44 lbs
Start hole
diameter
25 mm 25 mm 25 mm 0.98 in
Protective
insulation
Class II Class II Class II Class II
Technical data
Permitted material thicknesses
Steel up to 400 N/mm² Steel up to 600 N/mm² Aluminum 250 N/mm²
2.5 mm (0.098 in) 1.5 mm (0.059 in) 3.0 mm (0.118 in)
Depending on the sheet thickness or tensile strength of the
material, different types of cutters are needed (see Tab. 4, Page 8)
Noise and vibration Measured values in accordance
with EN 60745
A-weighted sound level Typically 81 dB (A)
A-weighted acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically 2.6 m/s²
Measured values for noise and vibration
Note
The measured values specified above may be exceeded while
working.
Tab. 1
Tab. 2
Tab. 3

E529EN_04.DOC Tool assembly 7
3. Tool assembly
3.1 Tool selection
Note
The cutters have 2 cutting edges that cannot be resharpened.
Different types of cutters are required according to the thickness or
tensile strength of the workpiece. (see Tab. 4, Page 8)
Note
If the cutter is not selected as specified,
–the cut quality suffers greatly.
–the feed power increases significantly.
–the cutter will break.

8 Tool assembly E529EN_04.DOC
Tool type Designation Sheet thick.
[mm]
Radius Mat. No.
Straight cutter
1.5 – 2.5 mm
Aluminum max.
250N/mm²
1.5 to 3.0
Steel max.
400N/mm²
1.5 to 2.5
150
1273341
Straight cutter
- 1.5 mm
Aluminum max.
250N/mm²
0.5 to 2.0
Steel max.
400N/mm²
0.5 to 1.5
80
1258006
Curved cutter
-1.5 mm
Aluminum max.
250N/mm²
0.5 to 2.0
Steel max.
400N/mm²
0.5 to 1.5
45 left
80 right 1260101
CR cutter
Stainless steel
max. 600N/mm²
0.5 to 1.5
120
1278387
SC cutter (folded
spiral seam)
Steel max.
400N/mm²
4x0.9
Stainless steel
max. 600N/mm²1
4x0.6
150 1260102
Cutter blades
(1 set = 2 blades)
All materials
1275275
Cut-off plate
All materials 1267770
Screw
All materials 0350327
Cutter selection
1The chip should not be cut off on the fold as it reduces tool life.
Tab. 4

E529EN_04.DOC Operation 9
4. Operation
Caution
Damage to property possible if line voltage is too high!
Damage to the motor
¾Check the power supply. The line voltage must correspond to
the specifications on the machine nameplate.
Warning
Risk of injury due to improper handling!
¾When working with the machine, always ensure that it has a
secure base.
¾Never touch the tool while the machine is running.
¾Always guide the machine away from your body while
working.
¾Do not work holding the machine above your head.

10 Operation E529EN_04.DOC
4.1 Working with the TruTool C 250
¾Slide the ON/OFF switch forward.
Note
Do not engage the machine in the workpiece until full speed has
been reached.
1
2
14°
1 Marking for cut-off position 2 Chip clipper
¾Guide the machine to the sheet surface at an angle of approx.
14°.
Note
Do not burden the machine to such an extent that it comes to a
standstill.
Never operate the machine without a cutter.
For safe operation and good cutting performance:
•Ensure that cutters are sharp.
•Turn cutter blades in due time.
•Replace cutter blades in due time.
The following specifications apply when cutting radii:
•Do not tilt the machine.
•Proceed at low speed.
Switching on:
Fig. 37735

E529EN_04.DOC Operation 11
1
1 Chip
¾Press the cut-off switch for about 0.5 seconds while the
machine is running. The cut-off operation is terminated
automatically.
Note
Do not cut off short chips. The minimum length of the chip must be
one rotation.
Remove the chip manually.
Note
The cut-off position is indicated by marks at the front of the
housing.
¾Slide the On/Off switch to the rear.
Working with the
TruTool C 250
Fig. 37734
Cutting the chips off
Switching off

12 Maintenance E529EN_04.DOC
5. Maintenance
Warning
Risk of injury due to improper repairs!
The machine does not function properly.
¾Repairs may be carried out only by a trained specialist.
Maintenance point Procedure and time interval Recommended lubricant Lubricant Order
number
Bolt Lubricate when replacing cutter "G1" lubrication grease 0139440
Cutter Lubricate when replacing cutter "G1" lubrication grease 0139440
Gearbox and
gear head and chip
clipper
After 300 operating hours,
arrange for a trained specialist to
lubricate or to replace the grease
"G1" lubrication grease 0139440
Cutter blades Turn as needed - -
Cutter blades Replace as needed - -
Cutter Replace as needed - -
Cutting plate Replace as needed - -
Maintenance table
Tab. 5

E529EN_04.DOC Maintenance 13
5.1 Replacing the TruTool C 250 tool
Danger
Lethal danger due to electric shock!
¾Always pull the plug out of the socket before changing tools
and before performing any maintenance work on the
machine.
1
3 4
5
6
7
2
1 Bolt
2 Cutting head
3 Fastening screw
4 Cut-off plate
5 Cutter
6 Cutter blade
7 Fastening screws
Changing the tool
Fig. 37728

14 Maintenance E529EN_04.DOC
Replacing the cutter
Caution
Damage to property possible due to blunt tools!
Machine overload.
¾Check the cutting edge of the cutter hourly for wear. Sharp
cutters provide good cutting performance and are easier on
the machine. Replace cutters promptly.
Replace the cutter if the cutting edges are blunt.
1. Press out the bolt that was locked into place (1st position).
2. Pull the cutter out of the cutting head.
3. Lightly grease the new cutter and the bolt.
4. Insert the new cutter.
5. Push the bolt into the bore hole until it locks into place.
Turning or replacing the cutter blades
1. Unscrew the fastening screws.
2. Check the cutter blades:
¾If a cutting edge is blunt, turn the cutter blades 180°
(change the left cutter blade to the right side and the right
cutter blade to the left side).
or
¾If both cutting edges of a cutter blade are blunt, replace
cutter blades.
3. Tighten the fastening screw.

E529EN_04.DOC Maintenance 15
5.2 Replacing the cut-off plate
1. Loosen the fastening screws.
2. Replace the cut-off plate.
3. Tighten the fastening screws.
5.3 Replacing carbon brushes
The motor will stop if the carbon brushes are worn out.
¾Have the carbon brushes checked and replaced as needed by
a trained technician.
Note
Use only original replacement parts and note the information on
the rating plate.

16 Original accessories and wearing parts E529EN_04.DOC
6. Original accessories and wearing parts
Designation Original
access-
ories
supp-
lied
Wear-
ing
parts
Options Material
number
Cutter blades (2 pieces) + + 1275275
Straight cutter 1.5-2.5 mm + + 1273341
Straight cutter 0.5-1.5 mm + 1258006
Curved cutter + 1260101
CR cutter
(for working high-tensile sheets)
+ 1278387
SC cutter (folded spiral seam) + 1260102
Cut-off plate + + 1267770
Operator's manual + 1266061
Safety information (red
document), all countries except
USA
+ 0125699
Safety information (red
document), USA
+ 1239438
Torx screwdriver TX 20x 60 + 0359907
Original accessories, wearing parts and options
To ensure fast and correct delivery of original and wearing parts:
1. State the order number.
2. Enter further ordering information:
–Voltage data
–Quantity
–Machine model.
3. Specify complete shipping information:
–Correct address.
–Required delivery method (e.g. airmail, courier, express
mail, ordinary freight, parcel post).
4. Send the order to the TRUMPF representative's office. For
TRUMPF service addresses, see the address list at the end of
the document.
Tab. 6
Ordering wearing parts