TruXedo TonneauMate User manual

P.O. Box 1078, 2209 Kellen Gross Dr., Yankton SD 57078
Phone: 1-877-TRUXEDO (1-877-878-9336) Fax: [phone]
www.truxedo.com
It is the responsibility of the owner/user to read this manual and comply
with the operating procedures. The owner/user is also responsible
for inspecting the TonneauMate, and for having parts repaired or
replaced when worn or damaged.
Failure to follow safety instructions and warning labels could result in
failure of your TonneauMate and/or personal injury.
• Always wear safety glasses and/or other necessary protective
equipment when installing your TonneauMate.
• These instructions are complete for most pickup models. Additional
instructions are included, if required for your truck. Please read entire
manual before installing your TonneauMate.
OWNER/USER RESPONSIBILITIES
MESSAGES TO INSTALLER
TonneauMate™
OWNERS MANUAL
P/N 1117442 Rev. F
1. Do not place objects on or against lid or framework.
2. Do not tie cargo to TonneauMate framework.
3. Never allow children or pets to occupy TonneauMate.
4. All mounting fasteners must be securely tightened before
operation.
SAFETY INSTRUCTIONS
TWO YEAR WARRANTY
TruXedo, Inc. warrants that all new, unused products are free
from defects in material and workmanship. This Two Year Limited
Warranty is effective if the product is properly installed and used
for the purpose intended. It applies to the original buyer only.
TruXedo’s obligation under this Warranty is limited to repairing,
or at its option, replacing any part that is returned, transportation
prepaid, to TruXedo, Inc., Yankton, South Dakota, if the product is,
in our judgment, defective. All materials must be accompanied by
anRMA(ReturnedMaterialAuthorization)numberrequestedbyand
authorized in advance of returning the materials. TruXedo, Inc.
shall not be liable or responsible to supply or pay labor to replace
any part found defective, nor shall it be liable for any damages of
any kind or nature to person, product, or property.
TherearenoWarrantiesforusedproducts or productsthathavebeen
repaired, altered, modied, subjected to misuse, negligence, accident
or ordinary wear and tear. Warranty registration must be on le and/
or proof of original purchase (detailed and dated receipt) required
for warranty to be valid. For warranty registration, see form at the
bottom right of this page.
TruXedo, Inc. products are sold without any express warranty
exceptasset forth above. TruXedo, Inc. is notobligatedtohonor
warranty claims if Genuine TruXedo, Inc. parts are not utilized.
TonneauMate can be hand washed with soap and water or cleaned in
a car wash.
TONNEAUMATE MAINTENANCE
TonneauMate is rated for 200 lbs.
TONNEAUMATE LOAD RATING
1/2” & 9/16” Socket
TOOLS REQUIRED
Warranty registration must be on le and/or proof
of original purchase (detailed and dated receipt)
required for warranty to be effective.
Register online at www.truxedo.com

13 1704551 Self Drill Screw Hex Hd, 10-16 x 3/4
14 1704123 Self Tapping Screw Hex Head
15 1704416 Wing Handle Lock
16 1704436 Locking Cam Lever
17 1704481 Gas Spring Mount
18 1704474 Backing Plate
19 1704522 Machine Screw, 1/4-20 x 5/8
20 1704500 Gas Spring Bracket
21 1702926 Cap Screw Hex Head, 5/16-18 x 7/8
22 1704248 Gas Spring
23 1704448 Lock Seal
24 1704266 TonneauMate Logo
25 1704552 Self Drill Screw Hex Hd, 10-16 x 1
26 1700427 Flat Washer
27 1115190 Clamp (one)
28 1704178 Rail Seal
29 1704157 Mounting Rail
30 1704239 Support Arm Base
31 1704113 Hanger Bracket Left
32 1704114 Hanger Bracket Right
33 1704362 Two Keys (Not Shown)
34 1704404 Lid Assy (9,17,18,19)
35 1704499 Square Head Screw, 5/16-18 x 1 LG
36 1704512 Patent Decal
11704116 Pan
21704420 Side Lid Seal
31704421 Front Lid Seal
41704236 Front Base
51704445 Rear Base
61704237 Left Base
71704238 Right Base
81703088 Ball Stud
91704435 Lid (see 34)
10 1703595 Square Head Screw, 5/16-18 x 5/8 LG
11 1700419 Nylon Lock Nut
12 1703973 Self Drill Screw Pan Head
TRUXEDO
®
TONNEAUMATE REPLACEMENT PARTS
2
5
4
8
7
9
2
14
16
15
21
22
19
20
12
17
1
6
13
3
31
25
24
26
29
27
30
35
10
12
10
11
27
27
27
29
31
32
18
28
28
30
30
33
23
21
26
10
10
36

ff
SUPPORT ARM INSTALLATIONS
Remove all hardware from inside the toolbox. Slide support arms into channel by aligning square head bolt until support arm slides in. Orient
left/right support arms as shown below. Do not tighten fasteners at this time. The support arms need to slide in and out for installation. Close
lid for ease of installation.
When Used With TruXedo Deuce Tonneau Cover:
Deuce kits will not need the mounting rails, seals, or adjustable clamps. For ease of installation on the Deuce, roll cover up and open Deuce
from front. Go to step 3 for installation.
1
The toolbox can be mounted with many different applications. Choose one best for your application. When choosing the location to mount the
toolbox, keep in mind to allow room for opening lid. The illustrations below show a few different ways to mount the mounting rail.
Note: The toolbox may be mounted at the front, center, or rear of truck box. Use two adjustable clamps per rail, keep clamps towards the
ends of mounting rail. Use rail seal only with no tonneau cover applications or some top mount applications. No seal is needed when mount-
ing to an existing tonneau cover like the ones shown below.
2
MOUNTING RAIL INSTALLATIONS
No Tonneau Cover Lo Pro TruXedo TruXedo Original Other Tonneau Covers
Mounting Rail
Seal
Adjustable
Clamp
SUPPORT ARMS
SUPPORT ARMS
Install clamps
towards end of
mounting rail
End View
of Toolbox

Slide two square head bolts with washers and nuts to the center
of the mounting rail.
3Lift and hook one side of toolbox to mounting rail.
4
TOOLBOX AND FASTENERS INSTALLATION
Lift and hook other side of toolbox to mounting rail.
5Open lid to assure proper clearance.
6
Once the toolbox has been positioned, slide the fasteners over the hanger brackets and tighten securely. Tighten the
four lock nuts on the inside of the toolbox to keep from sliding from side to side.
7
HANGER
BRACKET
INSIDE
LOCK NUTS
HANGER
BRACKET