TruXedo Lo Pro QT User manual

2209 Kellen Gross Dr., Yankton SD 57078
Phone: 1-877-TRUXEDO (1-877-878-9336) Fax: [phone]
Web Site: http://www.truxedo.com
LIFETIME WARRANTY It is the responsibility of the owner/user to read this manual and comply
with the operating procedures. The owner/user is also responsible for
inspecting the TruXedo®cover, and for having parts repaired or replaced
when worn or damaged.
Failure to follow safety instructions and warning labels could result in
failure of your cover system and/or personal injury.
• Alwayswearsafetyglassesand/orothernecessaryprotective
equipment when installing your TruXedo®.
• Theseinstructionsarecompleteformostpickupmodels.Additional
instructions are included, if required for your truck. Please read entire
manual before installing your TruXedo®.
Vinyl cover can be hand washed with mild soap and water or cleaned in
a car wash. Thoroughly rinse cover to remove any soap residue. Cover
can be treated with any vinyl protectant made for tonneau covers. Never
use silicon, petroleum, or citrus based products on your tonneau
cover.
DIRECT ALL WARRANTY CLAIMS TO TRUXEDO AT 1-877-878-9336
OWNER/USER RESPONSIBILITIES
MESSAGES TO INSTALLER
1. Do not place objects on or against cover or framework.
2. Do not tie cargo to TruXedo®framework.
3. Never allow children or pets to occupy pickup box
while cover is closed.
4. Cover is not airtight. Special care is required to
keep cargo clean and dry.
5. Fabric cover won’t prevent theft of contents inside
truck box.
6. Cover must be rolled fully open and secured with
safety straps when towing vehicle backwards.
SAFETY INSTRUCTIONS
COVER MAINTENANCE
PREMIUM SOFT ROLL-UP TONNEAU COVER
OWNER’S MANUAL
Truxedo®Lo Pro QT
P/N1117808Rev.A
TruXedo warrants that all new, unused products are free from defects
in material and workmanship. This Warranty is effective if the product
is properly installed and used for the purpose intended for the life of the
product. It applies to the original buyer only. TruXedo’s obligation under
this Warranty is limited to repairing, or at its option, replacing any part that is
returned, transportation prepaid, to TruXedo, Yankton, South Dakota, if the
productis,inourjudgment,defective.Allmaterialsmustbeaccompanied
byanRMA(ReturnedMaterialAuthorization)numberrequestedbyand
authorizedinadvanceofreturningthematerials.TruXedoshallnotbe
liable or responsible to supply or pay labor to replace any part found
defective, nor shall it be liable for any damages of any kind or nature to
person, product, or property.
There are no Warranties for used products or products that have been
repaired,altered,modied,subjectedtomisuse,negligence,accidentor
ordinary wear and tear. Limitations may apply to logo screen printing. Call
1-877-878-9336 for complete details.
TruXedo products are sold without any express warranty except as set forth
above. TruXedo is not obligated to honor warranty claims if Genuine TruXedo
partsarenotutilized.
Name:_______________________________________
Address:_____________________________________
City:____________________State:_____Zip:________
Phone Number:________________________________
EmailAddress:________________________________
Date Purchased: ___________ Price Paid: _________
Dealer Name:_________________________________
Pickup Make: _________________________________
Model: ________________________ Year: ________
Register online at www.truxedo.com or mail this form to:
TruXedo, P.O. Box 1078, Yankton, SD 57078-1078
Product Purchased:
 □OriginalTruXedo
 □TruXedoLoProQT
 □TruXedoPlus
 □TruXport
 □TruXedoDeuce
 □TonneauTraX
 □TonneauMate
 □Edge
12 ___*___ _______*________
13 1705052 End Plug, 1” OD
14 ___*___ Black Bow
15 1702992 Spring Plunger, 5/8” x 2.15”
16 1703260 Tension Control Bracket
17 1115354 Header Insert Safety Clip
18 ___*___ Hook and Loop Fasteners
19 1703332 Hitch Pin, 1/16” x 1 5/16”
20 1705079 AluminumClampHalf
21 ___*___ Side Rail, Passenger’s Side
22 ___*___ Side Rail, Driver’s Side
23 1114773 Flat Spring, 5/8” x 3 7/8”
24 1704213 LatchAssembled
25 1702926 Cap Screw, 5/16” x 7/8”
26 1704187 Header Stop
27 1115373 Side Rail End Plugs w/Seal (Set of Two)
28 1704383 Filister Head Screw
29 1117467 Rear Header 08 End Plugs (Set of Two)
30 ___*___ Black Rear Header
31 1704194 Weld Nut 5/16-18 ZP
32 1701059 Self Tap Screw 5/16-18 x 1”
33 1117810 Block Seal
34 1117811 D Seal
* Please specify length or make and model of vehicle.
1___*___ TruXedo®LoProQTReplacementCover
2___*___ Black Front Header
3___*___ Header Seal, Notched
41117540 Front Header 08 End Plugs (Set of Two)
5 1704604 HeaderGuide_QT
6* *
7___*___ Safety Strap
81700428 Washer Flat 5/16”
91704606 Cap Screw, 5/16-18 x 5/8”
10 1117591 Header Guide Retainer.
11 1704715 Extruded Retainer Loop
TRUXEDO
®
LO PRO QT REPLACEMENT PARTS
2
3
5
4
31
7
10
11
9
2
14
16
15 27
20
21
18
19
17
1
5
13
3
26
27
24
23
22
25
3”
28
29
30
8
32
33
34
Invis-A-Rack Rail & J Hook

Inside Bulkhead
Side Rail
Header seal on
top of bulkhead
Passenger’s
Side Rail
Bracket
Spring Plunger
Safety Straps
STEP 1: AfterInvis-A-Rackhasbeeninstalled,drillholeinJ-hooksfor
clamp half if needed (see template). Clean all areas where
adhesive block seal and D-seal will be applied, apply silicone
to areas shown on silicone instruction sheet. Seals will need to
be custom cut for each application. Block seal will start at the
notched out sections and continue to the tailgate in the rear, and
thebulkheadinthefront.KeepBlocksealushwiththetopof
truckrail.D-sealwillbeplacedbetweenJhooksinthetrack
at the lowest position. When applying seals, cut long
and compress to allow for shrinkage.
STEP 2: AttachtheTruXedorailstotheInvis-A-RackJhookasin
DetailA.Clampmusthooksiderailasshown.Togetthe
correct TruXedo rail alignment from front to back, See
Detail-B. Compress the rear seal against the closed tailgate
andhold.Attachclampsstartingatthetailgate.Install4
clamp halfs along each TruXedo rail. Tighten all clamps.
STEP 4: Pushheaderguidesintoplaceundersiderail.Aclick sound
will indicate a secure attachment. See detail D & E below.
STEP 3: Set cover assembly behind cab with header seal on top of of
bulkhead. See detail C.
SIDE RAIL & COVER INSTALLATION
Driver’s
Side Rail
Rubber
Seal
End
Plug
Invis-A-Rack
JHook
FRONT OF
TRUCK BOX
Bottom
View
FRONT OF
TRUCK BOX
Clamp
Half
TENSION
CONTROL
CoverAssembly
Truck Box FronT
Side Rail
Tighten clamps securely on side
rails before driving vehicle.
WARNING
!
Pull cover over rails
Toggle
Press edges
STEP 8: To release cover, Trigger pull rear release toggle. Start rolling
cover toward cab making sure both sides of cover roll evenly. For
best results leave unrolled portion of cover attached to the hook
fastener and Velcro®loop fasteners while opening.
STEP 9: Set tension during warmest part of day. With cover closed, release hook and loop fastener from both side rails near cab. Check
compression of both spring plungers against the front header per diagram. Roll cover open and make adjustments. Close cover and
re-check adjustment. Repeat until satisfactory tension has been achieved.
Header Cover
Toggle
Header Seal
Header Stop
Adjust HERE
with
atscrewdriver
LATCHING & UNLATCHING COVER
Cover secured
open
Safety
Straps
Side Rail
Front Header
Spring Plunger
EVER-TITE™
AUTOMATIC
TENSION
CONTROL
•Spring plunger compensates for material expansion &
contraction caused by temperature changes.
• Check cover tension after installation, seasonally, and after
extreme temperature changes.
•For best performance, adjust tension regularly to protect
your cover against wind wear.
COVER TENSION ADJUSTMENT
Lock toggle into header
Header seal
inside tailgate
Spring Plunger
Front Header
NOTE: Adjust tension in small increments.
  Slightadjustmentswillgainsignicantresults.
HEADER WILL NOT LATCH:
Check side rails to make sure they are level. See Step 2.
Make sure the header seal is not caught between side rail & header.
Check position of side rails on pickup box, they may be positioned too low. See Step 2.
Make sure cover has proper tension. See Step 9.
FABRIC COVER IS TOO TIGHT OR TOO LOOSE: See Step 9 to adjust tension.
* VELCRO®is a registered trademark of the Velcro companies.
TROUBLE SHOOTING
Questions?
Call our friendly customer service staff
at TruXedo Toll Free:
1-877-878-9336
Mon - Fri 8 am - 5 pm CST
STEP 6: Always close cover before closing tailgate.
Unroll cover toward tailgate and rest bows on side rails.
Rotate header into header stops and press down to lock
toggle into header.
Secure cover
open by hooking
safety straps to
front loops.
STEP 7: Secure hook fastener and Velcro®loop fastener strips on
one side of rail, by pressing along full length of rail. Pull
cover tight across pickup bed, and secure fasteners on
opposite side rail.
NOTE: Secure hook fastener and Velcro®
loop fastener along entire length
of both side rails before driving
vehicle. This will prevent wind lifting
the cover and causing damage.
NOTE: If tailgate has a key lock, TruXedo®is secured until tailgate
is unlocked and opened.
Hook and loop
fastener
COVER TOO LOOSE
TURN SPRING PLUNGER
SCREW CLOCKWISE
CORRECT TENSION
DURING WARMEST
PART OF DAY
No Less Than 1/16”
Clamp
Half
DeTail-a
Height
Flush
DeTail-B
3/16” compress
seal
Closed Tailgate
CLICK
CLICK
Header Guide
Notice
STEP 5: If you want to remove cover assembly push up on
retainer tab with thumb and pull header guide over retainer
until it stops. Do this for both passenger and driver side. Then
lift cover assembly off of side rails.
DetAiL “c”
Push Up To
Release
Move Header Guide To
Disengage.
Passenger Side
Shown
Header Guide
Retainer Tab
HOW TO REMOVE COVER ASSEMBLY
DETAIL “E”DETAIL “D”
Block Seal
D Seal
Self Tapping
Screw
secTion View
Flush
Notched Out
Section
D Seal
Block
seal
Hook
Side Rail
CLICK
Block
seal
D Seal
Header Guide
Cover
Assembly
Header Guide Retainer

P/N 1117844 Rev. A
TRUXEDO® INVIS-A-RACK® SILICONE INSTRUCTIONS
by TruXedo, Inc.
P.O. Box 1078, 2209 Kellen Gross Dr., Yankton, SD 57078
Phone: [phone] • Fax: [phone] www.truxedo.com
1
Water Entry Prevention.
To help prevent water entry, a bead of silicone must be ran around the J-Hooks and Housing rail. This will need to be
done on all eight J-Hooks.
2A bead of silicone must be ran between housing rail and housing divider. Both sides of divider will need to be siliconed.
Housing Rail
Housing Divider
J-Hook
Bead of Silicone
Housing Rail
Fill Gap Between Housing
With Silicone
Housing Divider
Housing Rail
Housing Rail
Bead of Silicone
Silicone joint both sides
of divider
View from Bottom