TSI Instruments DP-CALC 5825-AC Operation manual

DP-CALC™
MICROMANOMETER
MODEL 5825
OPERATION AND SERVICE MANUAL
P/N 1980568, REVISION F
FEBRUARY 2016
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

Copyright
TSI Incorporated / 2007–2016 / All rights reserved.
LIMITATION OF WARRANTY AND LIABILITY (effective February 2016)
Seller warrants the goods, excluding software, sold hereunder, under normal use and
service as described in the operator's manual, to be free from defects in workmanship
and material for 24 months, or if less, the length of time specified in the operator's
manual, from the date of shipment to the customer. This warranty period is inclusive of
any statutory warranty. This limited warranty is subject to the following exclusions and
exceptions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other
components when indicated in specifications, are warranted for 90 days from the date
of shipment;
b. Pumps are warranted for hours of operation as set forth in product or operator’s
manuals;
c. Parts repaired or replaced as a result of repair services are warranted to be free from
defects in workmanship and material, under normal use, for 90 days from the date of
shipment;
d. Seller does not provide any warranty on finished goods manufactured by others or on
any fuses, batteries or other consumable materials. Only the original manufacturer's
warranty applies;
e. This warranty does not cover calibration requirements, and seller warrants only that
the instrument or product is properly calibrated at the time of its manufacture.
Instruments returned for calibration are not covered by this warranty;
f. This warranty is VOID if the instrument is opened by anyone other than a factory
authorized service center with the one exception where requirements set forth in the
manual allow an operator to replace consumables or perform recommended
cleaning;
g. This warranty is VOID if the product has been misused, neglected, subjected to
accidental or intentional damage, or is not properly installed, maintained, or cleaned
according to the requirements of the manual. Unless specifically authorized in a
separate writing by Seller, Seller makes no warranty with respect to, and shall have
no liability in connection with, goods which are incorporated into other products or
equipment, or which are modified by any person other than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS
stated herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR
PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE. WITH RESPECT TO
SELLER’S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID
WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES
CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS. BUYER’S
EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE
DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER’S OPTION
REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER
OR BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES,
INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED
ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL
BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE
PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE
DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE
PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE LIABLE
FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY SPECIAL, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE
RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS
OR CHARGES. No Action, regardless of form, may be brought against Seller more than
12 months after a cause of action has accrued. The goods returned under warranty to
Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's
risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY
AND LIABILITY, which contains the complete and exclusive limited warranty of Seller.
This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its
terms waived, except by writing signed by an Officer of Seller.
Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI as they are
to our customers, our service policy is designed to give prompt attention to any
problems. If any malfunction is discovered, please contact your nearest sales office or
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

iii
CONTENTS
CHAPTER 1 UNPACKING AND PARTS IDENTIFICATION ............1
CHAPTER 2 SETTING-UP.................................................................3
Supplying Power to the Model 5825 DP-CALC Micromanometer...3
Installing the Batteries...............................................................3
Using the Optional AC Adapter.................................................3
Connecting to a Computer..............................................................3
CHAPTER 3 OPERATION.................................................................5
Keypad Functions...........................................................................5
Common Terms..............................................................................5
Menus.............................................................................................6
DISPLAY SETUP.................................................................................6
PRESSURE ZERO...............................................................................6
SETTINGS .........................................................................................6
FLOW SET UP....................................................................................6
ACTUAL/STANDARD SETUP ................................................................7
DATA LOGGING .................................................................................7
Measurements...........................................................................7
Log Mode/Log Settings .............................................................7
Delete Data................................................................................8
% Memory .................................................................................8
LogDat2TM Downloading Software..................................................8
CHAPTER 4 MAINTENANCE............................................................9
Recalibration...................................................................................9
Cases..............................................................................................9
Storage ...........................................................................................9
CHAPTER 5 TROUBLESHOOTING................................................11
APPENDIX A SPECIFICATIONS.....................................................13
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

1
Chapter 1
Unpacking and Parts Identification
Carefully unpack the instrument and accessories from the shipping
container. Check the individual parts against the list of components
below. If anything is missing or damaged, notify TSI immediately.
1. Carrying case
2. Instrument
3. Pressure tubing
4. Static pressure tip
5. USB cable
6. CD-ROM with downloading software
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

3
Chapter 2
Setting-up
Supplying Power to the Model 5825 DP-Calc Micromanometer
The Model 5825 is powered with four size AA batteries.
Installing the Batteries
Insert four AA batteries as indicated by the diagram located on
the inside of the battery compartment. The Model 5825 is
designed to operate with either alkaline or NiMH rechargeable
batteries, although it will not recharge NiMH batteries. Battery life
will be shorter if NiMH batteries are used. Carbon-zinc batteries
are not recommended because of the danger of battery acid
leakage.
Using the Optional AC Adapter
When using the AC adapter, the batteries (if installed) will be
bypassed. Be sure to provide the correct voltage and frequency,
which is marked on the back of the AC adapter. The AC adapter
will not recharge the batteries.
Connecting to a Computer
Use the Computer Interface USB Cable to connect the instrument to
a computer.
For information on how to download stored data see Chapter 3
LogDat2™ Downloading Software.
Caution: This symbol is used to indicate that the data port
of the Model 5825 is not intended for connection to a
public telecommunications network. Connect the USB
data port only to another USB port.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

5
Chapter 3
Operation
Keypad Functions
ON/OFF Key
Press to turn the Model 5825 on and off. During the
power up sequence the display will show the
following: Model Number, Serial Number and
Software Revision.
Arrow () Keys
Press to scroll through choices while setting a
parameter.
(Enter) Key
Press to accept a value or condition.
Arrow (or ) and
Menu Soft Keys
Press arrow keys to change choices while setting a
parameter. Press the Menu soft key to select the
Menu selections, which are Display Setup,
Pressure Zero, Settings, Flow Setup, Actual/Std
Set up, Data Logging, and Calibration.
Common Terms
In this manual there are several terms that are used in different
places. The following is a brief explanation of the meanings of those
terms.
Sample
Consists of all of the measurement parameters
stored at the same time.
Test ID
A group of samples. The statistics (average,
minimum, maximum, and count) are calculated for
each test ID. The maximum number of test IDs is
100.
Time Constant
The time constant is an averaging period. It is used
to dampen the display. If you are experiencing
fluctuating flows, a longer time constant will slow
down those fluctuations. The display will update
every second, but the displayed reading will be the
average over the last time constant period. For
example, if the time constant is 10 seconds, the
display will update every second, but the displayed
reading will be the average from the last 10
seconds. This is also referred to as a “moving
average”.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

6 Chapter 3
Log Interval
The logging interval is a frequency period that the
instrument will log readings. For example, if the
logging interval is set to 30 minutes, each sample
will be the average of the last 30 minutes.
Menus
DISPLAY SETUP
Display setup menu is where you will setup the desired parameters to
be displayed on the running screen. With a parameter highlighted you
can then use the ON soft key to have it show up on the running
screen or select the OFF soft key to turn off the parameter. Use
PRIMARY soft key to have a parameter show up on the running
screen in a larger display. Only one parameter can be selected as a
primary, and up to 2 secondary parameters can be selected at one
time.
PRESSURE ZERO
To zero the pressure reading, select the Pressure Zero menu. The
instrument will indicate if the pressure zero was successful.
SETTINGS
Settings menu is where you can set the general settings. These
include Language, Beeper, Select Units, Time Constant, Contrast,
Set Time, Set Date, Time Format, Date Format, Number Format,
Backlight and Auto Off. Use the or soft keys to scroll through the
settings for each option and use the key to accept settings.
FLOW SET UP
In Flow Setup mode, there are four types: Round Duct, Rectangle Duct,
Duct Area, and K-Factor. Use the or soft keys to scroll through
the types and then press the key to accept the desired type. To
change the setting, highlight the Enter Settings option and press the 
key.
Press/Kfact allows for calculating flow rate from diffusers or flow
stations with pressure taps using the instruments pressure ports and
Kfactors. The Kfactors are obtained from the diffuser or flow station
manufacturer. For more information, refer to Application Note TSI-114.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

Operation 7
Up to 5 Kfactors can be pre-programmed for quick use.
When Flow is set as the Primary measurement in the Display
Setup menu, the Kfactor will also be displayed.
When measuring Flow as the Primary measurement, the parameters
can be quickly changed by pressing the or key while on the
main measurement screen. Make adjustments with the or 
arrow keys and press to accept, or enter the Select Kfactor
menu to choose a different pre-programmed flow value.
ACTUAL/STANDARD SETUP
Choose Actual/Standard measurements and parameters in the
Act/Std Setup menu. Within this menu, the user can also select
Standard Temperature, Standard Pressure and a source for the
actual temperature. The actual barometric pressure must be entered
to convert air velocity and volume measurements to actual conditions.
The Entered Temp range is from -40 to 1832°F (-40 to 1000°C).
DATA LOGGING
Measurements
Measurements to be logged are independent of measurements
on the display, and must therefore be selected under DATA
LOGGING Measurements.
When set to ON, measurement will be logged to memory.
When set to DISPLAY, measurement will be logged to memory
if it is visible on the main running screen.
When set to OFF, measurement will not be logged to memory.
Log Mode/Log Settings
You can set Log Mode to Manual, Auto-save or Cont-key.
In Cont-key mode, the user starts taking readings and logging
by pressing the key. The instrument will continue taking
measurements until the key is pressed again.
Auto-save and Cont-Key modes have the following additional
Mode
Log Settings
Auto-save
Log Interval
Cont-key
Log Interval
Pressing the  keys simultaneously will lock the keypad to
prevent unauthorized adjustments to the instruments. To
unlock the keypad, press the  keys simultaneously.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

8 Chapter 3
Delete Data
Use this to delete all data, delete test or delete sample.
% Memory
This option displays the memory available. Delete All, under
Delete Data, will clear memory and reset the memory available.
LogDat2TM Downloading Software
The Model 5825 comes with special software called LogDat2
Downloading Software, which is designed to provide you with
maximum flexibility and power. To install this software on your
computer, follow the instructions on the label of the LogDat2 CD-
ROM.
To download data from the Model 5825, connect the supplied
computer interface USB cable to the Model 5825 and to a computer
USB port. Then run the LogDat2 downloading software. Within the
LogDat2 software, either select the tests to be downloaded or double-
click on a test to open it.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

9
Chapter 4
Maintenance
The Model 5825 requires very little maintenance to keep it performing
well.
Recalibration
To maintain a high degree of accuracy in your measurements, we
recommend that you return your Model 5825 to TSI for annual
recalibration. Please contact one of TSI’s offices or your local
distributor to make service arrangements and to receive a Return
Material Authorization (RMA) number. To fill out an online RMA form,
U.S. & International
TSI Incorporated
The Model 5825 can also be recalibrated in the field using the
CALIBRATION menu. These field adjustments are intended to make
minor changes in calibration to match a user's calibration standards.
The field adjustment is NOT intended as a complete calibration
capability. For complete, multiple-point calibration and certification,
the instrument must be returned to the factory.
Cases
If the instrument case or storage case needs cleaning, wipe it off with
a soft cloth and isopropyl alcohol or a mild detergent. Never immerse
the Model 5825. If the enclosure of the Model 5825 or the AC adapter
becomes broken, it must be replaced immediately to prevent access
to hazardous voltage.
Storage
Remove the batteries when storing the unit for more than one month
to prevent damage due to battery leakage.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

11
Chapter 5
Troubleshooting
Table 5-1 lists the symptoms, possible causes, and recommended
solutions for common problems encountered with the Model 5825. If
your symptom is not listed, or if none of the solutions solves your
problem, please contact TSI.
Table 5-1: Troubleshooting the Model 5825
Symptom
Possible Causes
Corrective Action
No Display
Unit not turned on
Switch unit on.
Low or dead batteries
Replace batteries or
plug in AC adapter.
Dirty battery contacts
Clean the battery
contacts.
Reading
fluctuates /
unstable
Fluctuating flow
Reposition probe in
less-turbulent flow or
use longer time
constant.
No response to
keypad
Keypad locked out
Unlock keypad by
pressing  keys
simultaneously.
Instrument Error
message appears
Memory is full
Download data if
desired, then DELETE
ALL memory.
Fault in instrument
Factory service
required on instrument.
WARNING!
The pressure sensor is protected from damage up to 7 psi (48 kPa or
360 mmHg). At higher pressure it can burst!
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

13
Appendix A
Specifications
Specifications are subject to change without notice.
Static / Differential Pressure:
Range1: -15 to +15 in. H2O (-28.0 to +28.0 mm Hg, -3735 to
+3735 Pa)
Accuracy: ±1% of reading ±0.005 in. H2O (±0.01 mm Hg, ±1 Pa)
Resolution: 0.001 in. H2O (0.1 Pa, 0.01 mm Hg)
Velocity From a Pitot Tube:
Range2: 250 to 15500 ft/min (1.27 to 78.7 m/s)
Accuracy3: ±1.5% at 2000 ft/min (10.16 m/s)
Resolution: 1 ft/min (0.1 m/s)
Duct Size:
Range: 1 to 500 inches in increments of 0.1 in.
(2.5 to 1270 cm in increments of 0.1 cm)
Volumetric Flow Rate:
Range: Actual range is a function of actual velocity, pressure,
duct size, and K factor
Instrument Temperature Range:
Operating : 40 to 113°F (5 to 45°C)
Storage: -4 to 140°F (-20 to 60°C)
Instrument Operating Conditions:
Altitude up to 4000 meters
Relative humidity up to 80% RH, non-condensing
Pollution degree 1 in accordance with IEC 664
Transient over voltage category II
Data Storage Capabilities:
Range: 12,700+ samples and 100 test IDs
Logging Interval:
Intervals: 1 second to 1 hour
Time Constant:
Intervals: User selectable
External Meter Dimensions:
3.3 in. 7.0 in. 1.8 in. (8.4 cm 17.8 cm 4.4 cm)
Meter Weight:
Weight with batteries: 0.6 lbs (0.27 kg)
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

14 Appendix A
Power Requirements:
Four AA-size batteries (included) or AC adapter (optional) 9 VDC,
300 mA, 4-18 watts (input voltage and frequency vary depending on
which adapter is used)
1Overpressure range = 7 psi (190 in. H2O, 360 mmHg, 48 kPa).
2Pressure velocity measurements are not recommended below 1,000 ft/min (5 m/s)
and are best suited to velocities over 2000 ft/min. Range can vary depending on
barometric pressure.
3Accuracy is a function of converting pressure to velocity. Conversion accuracy
improves when actual pressure values increase.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]