Tuff stuff TG-11L Installation guide

America’s Premium Exercise Equipment
ASSEMBLY INSTRUCTION MANUAL
TG-11L
Leg Press (Option)
L 8’-7” W 6’-6” H 7’-0”
Foot Print Shown Above with TG-250
Revision Date 12-98
98PN
-
OS0044
L 8’-7” W 6’-6” H 7’-0”
Foot Print Shown Above with TG-150
START FINISH
LEG PRESS

TG -11L Leg Press
About the Leg Press (TG-11L)
Congratulations on your new purchase of the Leg Press (TG-11L) . We
hope you are completely satisfied with this product and wish you many
years of enjoyment.
Tuff Stuff Equipment
Every Tuffstuff product has been built to precise quality standards and
has been carefully packaged to ensure that damage will not occur during
shipment. The limited lifetime warranty and signature indicating final
inspection has been conducted by our line foreman, is an expression of our
confidence in the completeness, the materials, and workmanship of this
product.
Warranty
SEE WARRANTY REGISTRATION CARD
Registration Card
To avoid unnecessary delays in warranty service and to insure that a
permanent record of your purchase is on file with our factory, be sure to
complete the warranty registration card and send it to Task Industries today.
Safety Information
1) Familiarize yourself and others with the proper operation and workout
recommendations for each piece of Tuff Stuff equipment prior to use.
2) Consult with your physician before beginning any exercise program.
3) Useproper discretion when children are present.
4) Inspect machine for any sign of parts or hardware becoming loose.
5) Periodically check the cable for any indication of wear.
6) Keep hands and limbs clear from weight stack and all
other moving parts.
Maintenance Information
1) Lubrication of the axles is essential to the longevity and optimal
performance of your TG-11L Leg Press. We recommend a multi-purpose
grease for this application.
2) All cables and bushings should be checked regularlyforsignsofwear.
3) Periodically check all moving parts, upholstery and grips for wear. If
replacement is necessary, please contact your local Tuff Stuff retailer or call
our Customer Service Department.
4) As needed, upholstery may be cleaned with a mild solution of soap and
water. Regular use of a vinyl treatment will add to the life and appearance of
your upholstery.
Tool Requirements
1) Two 3/4” Open-endwrenches
2) Two 9/16” Open-endwrenches
3) One rubber mallet hammer
4) Multi-Purpose Grease
5) Hex Key 3/16 (Supplied)
6) Measuring tape
Hardware Measurement Diagram
Introduction
FIG. 2 Next, mount the Back Pad (#6) onto the Adjustable Back
Pad Tube (#8) and secure it into place using two Hex Head Cap
Screws 3/8-16 X 1 (#19) and two Flat Washers SAE 3/8 (#23). Next,
insert one Plastic Insert Cap 1 3/4 Sq. (#26) into the Adjustable Back
Pad Tube (#8),as shown above. Next, attach the Seat Pad (#7) to the
Main Frame (#2) and secure it into place using two Hex Head Cap
Screws 3/8-16 X 1 (#19), one Hex Head Cap Screw 3/8-16 X 2 3/4
(#17-Labeled with arrow) and three Flat Washers SAE (#23). Next,
attach two Nylon Pulleys 4 1/2” Rd. (#30) into the front pulley bracket
of the Main Frame (#2). Secure them into place using one Hex Head
Cap Screw 3/8-16 X 2 3/4 (#17), two Flat Washers SAE 3/8 (#23) and
one Nylon Insert Jam Lock Nut 3/8-16 (#25). Next, mount the Rubber
Bumper (#27) onto the Main Frame (#2) andsecure it into place using
one Hex Head Cap Screw 3/8-16 X 1 3/4 (#18),one Steel Washer 3/8
(#28) and one Flat Washer SAE 3/8 (#23).
1
FIG. 1 Start by mounting the Stabilizer Support (#3) onto the Main
Frame (#2) and secure it into place using two Hex Head Cap Screws 3/8-
16 X 3 3/4 (#15), four Flat Washers SAE 3/8 (#23) and two Nylon Insert
Jam Lock Nuts 3/8-16 (#25). Next, attach the Handle Rt. (#33) and the
Handle Lt. (#34) to the Main Frame (#2) and secure them into place
using two Hex Head Cap Screw 3/8-16 X 3 1/4 (#35), four Flat Washers
SAE 3/8 (# 23) and two Regular Nylon Insert Lock Nut 3/8-16 (#36). Next,
insert two Hard Grips .875 X 8 (#37) over the tube ends of the Handle Rt.
(#33) and the Handle Lt. (#34). Note: It is recommended to use windex
or a household glass cleaner for easy insertion of the Hard
Grips .875 X 8 (#37) .Next, insert one Plastic End Cap w/Groove 2 X 3
(#29) onto the tube end of theMain Frame (#2).
1
TG-11L Leg Press (Option)

TG-11L Leg Press (Option) 2
Owners’ Manual: Assembly Instructions
FIG. A Attach the TG-11L to the TG-150, as shown above, and
secure it into using two Hex Head Cap Screws 3/8-16 X 3 3/4 (#15), four
Flat Washers SAE 3/8 (#23) and two Nylon Insert Jam Lock Nuts 3/8-16
(#25). When installing the TG-11L you will receive a new cable, the Main
Cable (#16-Labeled with tape TG-150). This Main Cable (#16-Labeled
with tape TG-150) will replace the existing cable you are using for the
Leg Extension station on the TG-150. This newMain Cable (#16-Labeled
with tape TG-150) will now be used for the Leg Extension and the Leg
FIG. 2 Attach three Nylon Pulleys 4 1/2 Rd. (#30) ,as shown above.
Attach two of the Nylon Pulleys 4 1/2 Rd. (#30) to the brackets located
on the Fulcrum (#1) and then one on the Main Frame (#2). Secure all
Nylon Pulleys 4 1/2 Rd. (#30) into place using three Hex Head Cap
Screws 3/8-16 X 1 3/4 (#18), six Flat Washers SAE 3/8 (#23) and three
Nylon Insert Jam Lock Nuts 3/8-16 (#25). Next, insert the Small Axle
(#9) into the Main Frame (#2). Then mount the Fulcrum (#1) onto the
front of the Main Frame (#2) and secure it into place using one Hex
Head Cap Screw 1/2-13 X 5 1/2 (#14), two Flat Washers SAE 1/2 (#22)
and one Nylon Insert Jam Lock Nut 1/2-13 (#20) . Next, insert the Foot
Plate (#4) onto the Fulcrum (#1), as shown above, with the Large Axle
(#5) and secure it into place using two Set Screws 3/8-16 X 1/2 (#12).
Note: It is recommended to lubricate the axles using a multi-purpose
Fig. 3 Note: Before routing the cable, locate the Main Cable (#16-
Labeled with tape TG-150) or the Main Cable (#31-Labeled with
tape TG-250). The label on the cable will determine which cable is
needed for either the TG-150 or the TG-250. Route the Main Cable
(#31 or #16), as illustrated above, beginning at the TG-150 or TG-250
and finishing at the Fulcrum (#1) mounting bracket. Secure theMain
Cable (#31 or #16) to the Fulcrum (#1) mounting bracket using one
Hex Head Cap Screw 1/2-13 X 1 (#21), two Flat Washers SAE 1/2
(#22) and one Nylon Insert Jam Lock Nut 1/2-13 (#20). Note: Use Fig.
A and Fig. Band your TG-150 Or TG-250 Instruction Manual for
further clarification of the this cable routing.
FIG. B Attach the TG-11L to the TG-
250, as shown above, and
secure it into place using two Hex Head Cap Screws 3/8-
16 X 3 3/4 (#15),
four Flat Washers SAE 3/8 (#23) and two Nylon Insert Jam Lock Nuts 3/8
16 (#25). When installing the TG-11L you will receive a new cable,
Main
Cable (#31-Labeled with tape TG-250). This Main Cable (#31-
Labeled
with tape TG-250)
will replace the existing cable you are using for the
Low Row station on the TG-250. This newMain Cable (#31-
Labeled with
tape TG-250)
will now be used for the Low Row and the Leg Press
Note: Some Parts Not
Shown or cut away for
clarity
Fig. B
TG-11L to TG-250
Cable Routing Diagram
Fig. A
TG-11L to TG-150
Cable Routing Diagram

DO NOT DISCARD THIS MANUAL
1325 E. Franklin Ave., Pomona, CA 91766
Ph: 909-629-1600 Fax: [phone]
E-mail: [email protected] Net: www.tuffstuff.com
TG-11L EXPLODED VIEW DIAGRAM
TG-11L PARTS LIST
Item No. Description Part No. Qty Item No. Description Part No. Qty
1
FULCRUM
UP156
1
20
NYLON INSERT JAM LOCK NUT 1/2-13
BNH0366
2
2
MAIN FRAME
UP170
1
21
HEX HEAD CAP SCREW 1/2-13 X 1
BNH0259
1
3
STABILIZER SUPPORT
UP157
1
22
FLAT WASHER SAE 1/2"
BNH0238
4
4
FOOT PLATE
UP155
1
23
FLAT WASHER SAE 3/8"
BNH0239
28
5LARGE AXLE 1 X 10 3/8 UP154 124 HEX KEY 3/16" BNH0371 1
6
BACK PAD
UP145
1
25
NYLON INSERT JAM LOCK NUT 3/8-16
BNH0365
10
7SEAT PAD UP146 1
26
PLASTIC INSERT CAP 1 3/4 SQ
BNH0053
1
8
ADJUSTABLE BACK PAD TUBE
UP136
1
27
RUBBER BUMPER 3/8 X 2 1/2
BNH0511
1
9SMALL AXLE 1 X 4 1/4 UP153 1
28
STEEL WASHER 3/8"
BNH0498
1
10 RUBBER MAT 2 1/2 X 3 1/2 BNH0688 1 29 PLASTIC END CAP W/GROOVE 2X 3 BNH0049 1
11 BRONZE BUSHING 1 X 1 1/4 BNH0527 4 30 WHITE NYLON PULLEY 4 1/2 RD BNH0506 6
12 SET SCREW 3/8-16 X 1/2 BNH0474 2
31
MAIN CABLE ( 250 )
TG11L-31-00
1
13 SAFETY TAPE 4 X 12 BNH0492 2 32 PUSH-PULL PIN 1/2 BNH0515 1
14 HEX HEAD CAP SCREW 1/2-13 X 5 1/2 BNH0267 1
33
HANDLE (RT)
UP270
1
15 HEX HEAD CAP SCREW 3/8-16 X 3 3/4 BNH0281 434 HANDLE (LT) UP271 1
16
MAIN CABLE (150 )
TG11L-16-00
1
35
HEX HEAD CAP SCREW 3/8-16 X 3 1/4
BNH0312
2
17 HEX HEAD CAP SCREW 3/8-16 X 2 3/4 BNH0278 2 36 NYLON INSERT LOCK NUT 3/8-16 BNH0214 2
18 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 BNH0274 4 37 HARD GRIP .875 X 8 BNH0523 2
19 HEX HEAD CAP SCREW 3/8-16 X 1 BNH0275 4
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE