Tuff stuff CSM-600 User manual

NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels axed on the machine to their customers/users.
2. Equipment to be installed byTFI Authorized Dealer or a service company
approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine TuStu replacement parts.
CSM-600
Basic Smith Machine/Half Cage
Combo w/Safety Stoppers
CSM-600_Rev0
Revision Date 04-28-2014
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
TUFFSTUFF FITNESS INTERNATIONAL

Overhead Specications���������������������������������������������������������������������������������Page 3
DANGER, WARNING, & CAUTION Labels Information�����������������������Page 4-7
Important Safety Instructions�����������������������������������������������������������������������Page 8
Registration, Service & Assembly ����������������������������������������������������������������Page 9
Inspection/Maintenance ����������������������������������������������������������������������������� Page 10
Safety Precautions������������������������������������������������������������������������������������Page 11-13
Assembly Steps �����������������������������������������������������������������������������������������Page 14-25
Parts List�������������������������������������������������������������������������������������������������������Page 26-27
Pre-Assembled Components ���������������������������������������������������������������Page 28-30
Notes������������������������������������������������������������������������������������������������������������������� Page 31
WARRANTY ������������������������������������������������������������������������������������������������������� Page 32
TuStu Fitness International, Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuStu Fitness International, Inc. in Chino, California.
Table of Contents
2 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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L 72” X W 80” X H 84”
PRODUCT WEIGHT: 390 lbs
MAX-LOAD WEIGHT LIMIT: 600 lbs Weight Load
Overhead Specications
3CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

Carefully read ALL Danger, Warning & Caution labels posted on the machine
60 48
59
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44
43
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57 45
44
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47
54
56
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55
4 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
62
51
50
47
57
46
58
50
51
56
5CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

48
Carefully read ALL Danger, Warning & Caution labels posted on the machine
6254
47
60
49
56
45
5859
57
46
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
It is extremely important that the BE ALERT! 42 Sign shown to the left
be installed in plain view of the unit�
You should have received it along with this Owners Manual� If you did
not receive this Sign with your order, you can obtain one at no cost to
you from TuStu Fitness by contacting our service department at:
1 [phone]
service@tustu�net
service1@tustu�net
42
55
50
44
6153 5251
43
7CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels axed on the machine. It is the responsibility of the oor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from oor personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
8. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness.The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.
9. Do not use accessories or accessory attachments that are not
recommended by TFI.
10. Make sure selector pin is completely inserted. Use only the selector
pin provided by the manufacturer.
11. Never pin the weights in an elevated position. Do not use the
machine if found in this condition.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed byTFI Authorized Dealer or
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.
6. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.
7. Do not lean against or pull on the framework, weight stack or
any component at all times.
8. Children must not be allowed near the equipment.Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.
10. Use only genuine TuStu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.
11. Do not remove any decals axed to the machine. Replace if
damaged.
12. Do not alter or modify the original manufacturer’s weight stack
with any add-on incremental weights, weight plates or
dumbbells except those with standard factory installed option.
13. Maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsibility of the owner or facility operator to ensure that regular
maintenance is performed.
Important Safety Instructions
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
8 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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Thank you for purchasing the CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers. This machine is part of the
TuStu line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration, Service & Assembly
Loosely Tighten
70%
100%
Fully Tighten
Loosely Tighten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
Allow ample space around the machine for safe unrestricted use and
easier access.
Insert all bolts in the same direction. For aesthetic appearance, insert all
bolts in the same direction unless specied (in text or illustration) to do
otherwise.
Leave room for adjustments. Do not fully tighten fasteners until instructed
in the assembly steps to do so (to prevent any diculty with alignment of
parts during the assembly process). When not instructed, tighten fasteners
such as bolts, nuts and screws so the unit is stable, but leave room for
adjustments.
Assembly Tips
Read all“Notes”on each page before beginning each step.
While you may be able to assemble the CSM-600 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and adjustment
is critical.While tightening the nuts and bolts, be sure to leave room for
nal adjustments.
CAUTION: Obtain assistance fromTuStu if you have diculty
assembling the CSM-600. Please do not attempt to complete the
assembly as this could result in equipment failure and serious injuries to
the users.
Symbols & Description
Required Tools
The basic tools that you will need to assemble the CSM-600 but are not
limited to:
• 9/16”, 3/4”Combination Wrenches
• RatchetWrench with 9/16”, 3/4”sockets
• Crescent Adjustable Wrench
• External retaining ring pliers
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Assembly Requirements
Follow these installation requirements when assembling the CSM-600.
Use the overhead view on the Content Page to layout your oor plan
before assembling.
Set up the CSM-600 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be sure to
register online at:
http://www.tustutness.com
or mail to address shown below within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment.When ordering parts, you must specify the part num-
ber and description from this manual. Use only genuine TuStu
replacement parts when servicing the equipment. Failure to do so
will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: [phone] Toll Free 888-884-8275
Fax: [phone]
E-mail: service@tustu.net or service1@tustu.net
Hours: M–F 8:00 – 4:30 PST
Or write to: TuStu Fitness International, Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
9CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tustutness.com
INSPECTION / MAINTENANCE RECORDS
DATE REPLACEMENT REPAIRS INSPECTED BY
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY
Inspection/Maintenance
10 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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1. The Weight Lift Bar Assembly (*20) has a twist locking mechanism
that allows you to safely lock out the Weight Lift Bar Assembly (*20)
at virtually any setting. See Fig. A
2. If you are adding or storing weight plates on the Weight Prongs of the Press Bar
Housings (#14, #15), do not over-load them. Allow enough space for weight collars.
(Collars must be purchased separately). See Fig. B
3. Pay special attention to the Safety Stoppers Brackets (#18, #19). Be sure they are fully
engaged into the Stopper Prongs (#85) of the Safety Stopper Posts (#12).
Refer to Fig. C for further illustration.
Fig. A Illustration above depicts the Weight Lift
Bar locking mechanism.
Fig. B Warning: Use collars to prevent the weight
plates from falling o theWeight Prongs.
Fig. C Danger: Check that both Safety Stopper
Brackets are fully engaged into the Stopper Prongs.
Safety Precautions
Lock
Unlock
Barbell Weight Plates
Weight Prong
Olympic Bar Collar
11CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

Safety Precautions
Press Bar
Fully Engaged
WRONG
Disengaged
Press Bar
During Exercise
4. DANGER: Once the unit is completely assembled take the time to ensure that the unit is
assembled correctly square and perpendicular. Pay special attention to the Weight Lift
Bar Assembly (*20) making sure both hooks engage uniformly and completely into each
Stopper Prong (#85). If both of the Weight Lift Bar Hooks are not engaging uniformly into the
Stopper Prongs (#85), it will be necessary to loosen some frame hardware then re-align the
frame and re-tighten the hardware. If problem persists, Do Not Use the Machine and contact
yourTuStu Retailer or Customer Service [phone].
5. The illustrations above depict the Weight Lift Bar Assembly (*20) disengaged setting which is
used during exercise.
6. DANGER: The Safety Stoppers Brackets (#18, #19) prevent the Weight Lift Bar
Assembly (*20) from being lowered below required point and avoid getting crushed under the
Weight Lift Bar Assembly (*20) if the weight is too heavy to control. Ensure that the Safety
Stoppers Brackets (#18, #19) are set to an equal adjustment setting (same height). Before
you add weight plates to the Weight Lift Bar Assembly (*20) you must rst set-up the Safety
Stoppers Brackets (#18, #19) for the required exercise. It is recommended that you test the
desired setting without weight plates on the Weight Lift Bar Assembly (*20) to make sure the
Safety Stoppers Brackets (#18, #19) are set to the appropriate exercise setting.
1
2
Lock 1
2
Unlock
12 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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Safety Precautions
NOTE:
WHEN NOT USING THE SMITH PRESS FEATURE, FULLY ENGAGE THE WEIGHT LIFT BAR
ASSEMBLY (*20) ON HIGHEST WEIGHT STOPPER PRONGS (#85) AND THE SAFETY STOPPER
BRACKETS (#18, #19) RIGHT BELOW, AS SHOWN BELOW�
13CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

*1
35
37
31
35
37
31
78
78
35
37
31
7
31
37
35
*2
78
78
78
Step 1
Step 1 Assembly List
Item Qty. Description
*1 1 BOTTOM SIDE FRAME LT ASSEMBLY
*2 1 BOTTOM SIDE FRAME RT ASSEMBLY
7 1 BOTTOM CROSS BRACE
31 4 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3/4
35 4 FLAT WASHER SAE Z/P 3/8”
37 4 SPLIT LOCK WASHER B-Z/P 3/8”
78 6 NYLON SNAP-IN FINISHING PLUG 3/8”
Note:
If you are Assembling the CHL-610WS High/
Low Pulley w/200 lbs Weight Stack to the
CSM-600, skip the assembly of the NYLON
SNAP-IN FINISHING PLUG 3/8” (#78)
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
Note:
It is strongly recommended that two
people participate in this assembly step.
14 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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35
39
35
30
30
35
35
39
2
*12
*12
1
Step 2
Step 2 Assembly List
Item Qty. Description
*12 2 SAFETY STOPPER POST ASSEMBLY
30 2 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 3/4
35 4 FLAT WASHER SAE Z/P 3/8”
39 2 NYLON INSERT JAM LOCK NUT Z/P 3/8-16
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
Note:
It is strongly recommended that two
people participate in this assembly step.
15CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

16
13
*15
24
*19
24
2
16
*20
*15
24
*19
24
13
2
Step 3
Step 3 Assembly List
Item Qty. Description
13 1 SHAFT RETAINER PLATE
*15 1 PRESS BAR HOUSING RT ASSEMBLY
16 1 LINEAR SHAFT 1 X 69 11/16
*19 1 SAFETY STOPPER BRACKET RT ASSEMBLY
*20 1 WEIGHT LIFT BAR ASSEMBLY
24 2 RUBBER DONUT 1 X 2 1/2
Note:
Some parts have been removed for Clarity.
Note:
It is strongly recommended that two
people participate in this assembly step.
16 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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*20
12
12
24
*18
24
*14
13
16
Step 4
Step 4 Assembly List
Item Qty. Description
13 1 SHAFT RETAINER PLATE
*14 1 PRESS BAR HOUSING LT ASSEMBLY
16 1 LINEAR SHAFT 1 X 69 11/16
*18 1 SAFETY STOPPER BRACKET LT ASSEMBLY
24 2 RUBBER DONUT 1 X 2 1/2
20
16
16
13
14
24
18
24
1
Note:
Some parts have been removed for Clarity.
Note:
It is strongly recommended that two
people participate in this assembly step.
17CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

5
*8
*9
*10
*11
6
Step 5
Step 5 Assembly List
Item Qty. Description
5 1 SELECTOR POST LT
6 1 SELECTOR POST RT
*8 1 BAR HOLDER LT ASSEMBLY
*9 1 BAR HOLDER RT ASSEMBLY
*10 1 SAFETY STOPPER LT ASSEMBLY
*11 1 SAFETY STOPPER RT ASSEMBLY
Note:
Position reference numbers facing
toward the inside of the unit.
Note:
Do not remove cardboard from inside of the Bar
Holders as it is used to hold the Plastic Glides in
place. Slide the Bar Holders over the Selector
Posts and the cardboard will slide out as shown.
CARDBOARD
SELECTOR POST
BAR HOLDER
Note:
Nylon Knobs facing toward
the inside of the unit.
Note:
It is strongly recommended that two
people participate in this assembly step.
18 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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39
35
35
1
35
2735
27
35
39
35
27
35
27
35
6 5
2
*10
*8
*11
*9
Step 6
Step 6 Assembly List
Item Qty. Description
5 1 SELECTOR POST LT
6 1 SELECTOR POST RT
27 4 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3
35 8 FLAT WASHER SAE Z/P 3/8”
39 4 NYLON INSERT JAM LOCK NUT Z/P 3/8-16
Note:
Position reference numbers facing
toward the inside of the unit.
Note:
Some parts have been removed for Clarity.
Note:
It is strongly recommended that two
people participate in this assembly step.
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
19CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers www.tuffstuftness.com

1
35
39
35
35
27
27
35
*3
35
29
12
26
27
35
5
35
39
27
35
35
39
35
*4
35
39
35
35
30
35
39
39
35
6
35
26
29
35
35
39
30
12
2
39
Step 7
Step 7 Assembly List
Item Qty. Description
*3 1 REAR SIDE SUPPORT LT ASSEMBLY
*4 1 REAR SIDE SUPPORT RT ASSEMBLY
26 2 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 1/2
27 4 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3
29 2 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 1/2
30 2 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 3/4
35 20 FLAT WASHER SAE Z/P 3/8”
39 10 NYLON INSERT JAM LOCK NUT Z/P 3/8-16
Note:
Some parts have been removed for Clarity.
Note:
It is strongly recommended that two
people participate in this assembly step.
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
20 CSM-600 Basic Smith Machine/Half Cage Combo w/Safety Stoppers
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