Tuff stuff Apollo 7000 Series User manual

LEG PRESS STATION
OWNER’S MANUAL
AMERICA’S PREMIER EXERCISE EQUIPMENT
AP-71LP Rev0
Revision Date 10-21-09

About the LEG PRESS STATION. Congratulations on your
new purchase of the LEG PRESS STATION. We hope you are
completely satisfie with this pro uct an wish you many years of
en oyment.
Tuff Stuff Equipment
This Tuffstuff pro uct has een uilt to precise uality stan ar s
an has een carefully pac age to ensure that amage will not
occur uring shipment. The ome Lifetime Warranty an signature
in icating final inspection has een con ucte y our line foreman
is an e pression of our confi ence in the completeness the
materials an wor manship of this pro uct.
Warranty
SEE A COP O WARRANT ON AC PAGE.
Registration Card
To avoi unnecessary elays in warranty service an to insure that
a permanent recor of your purchase is on file with our factory
e sure to complete the warranty registration car an sen it to
TuffStuff itness E uipment to ay.
Safety First
Regar less of how enthusiastic you may e a out getting on
your e uipment an e ercising ta e the time to ensure that your
safety is not eopar i e . A moment s lac of attention can result
in an acci ent as can failure to o serve certain simple safety
precautions.
1. Rea stu y an un erstan the Assem ly Instructions an all the
warning la els on this pro uct. urthermore it is recommen e
to familiari e yourself an others with the proper operation an
wor out recommen ations for this Tuff Stuff pro uct prior to
use.
2. It is imperative that you retain this Assem ly Instructions an
e sure all warning la els are legi le an intact. Replacement
Assem ly Instructions an la els are availa le from your local
Tuff Stuff retailer.
. Consult with your physician efore eginning any e ercise
program.
. raye or worn ca les can e angerous an may cause in ury.
Perio ically chec the ca le for any in ication of wear.
. se proper iscretion when chil ren are present.
. eep han s lim s loose clothing an long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
. Inspect the nit for any sign of wear on parts har ware ecoming
loose or crac s on wel s. If a pro lem is foun do not use or
allow the machine to be used until the efective part is repaire
or replace .
Safety Precautions
Note: Due to continuing pro uct improvements specifications an esigns are su ect to change
without notice.
Specifications
1. a imum Wt. Capacity - 200 l s.
2. Total achine Weight - 90 l s.
. ootprint LW - eight is 77 . or footprints refer to
the Center Post Rear Post Assem ly
anuals.
Introduction
2AP-7000 SERIES LEG PRESS STATION
Prior to the Assembly of the LEG PRESS STATION
1. We a vise you to consult your local Tuff Stuff retailer if you shoul
have a uestion or pro lem regar ing the proper assem ly of
this unit.
Tool Requirements
1. One 7 com ination wrench
2. Two com ination wrench
. One 9 1 com ination wrench
. One 1 2 com ination wrench
. One 7 1 com ination wrench
. One a usta le wrench
7. One ratchet
. One soc et
9. One 9 1 soc et
10. One ru er mallet
11. Win e or househol glass cleaner
12. easuring tape
1 . tility nife
1 . The he ey alloy set inclu e in the Center Post Rear Post
o.
Hardware Measurement Diagram

INDEX
IMPORTANT ASSEMBLY INSTRUCTION NOTE..................4
FIRST STEPS FOR A SINGLE STATION...................................5
MULTIPLE STATION ASSEMBLY STEPS.................................7
LEG PRESS CABLE......................................................................14
EXPLODED VIEW.......................................................................19
PARTS LIST...................................................................................20
MAINTENANCE.........................................................................21
AP-7000 SERIES LEG PRESS STATION 3

INSTRUCTIONS FOR A SINGLE STATION ASSEMBLY ONLY:
FOR STEPS 1 AND 2 YOU WILL NEED SOME HARDWARE THAT IS
PROVIDED IN THE AP-70RP BOX. ONCE YOU COMPLETE STEPS
1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION.
INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY:
BEGIN ASSEMBLY IN STEP 3. FOR STEPS 3 AND 4 YOU WILL
NEED SOME HARWARE THAT IS PROVIDED IN THE AP-70CP
BOX.
IMPORTANT ASSEMBLY INSTRUCTION NOTE
AP-7000 SERIES LEG PRESS STATION4

B8
B9
B9
B8
B1
B7
B11
B11
B7
8
15
73
69
48
B8
B9
B9
B8
B1
B7
B11
B11
B7
8
15
73
69
48
5AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
B1 REAR POST 1
B7 FLAT WASHER SAE N/P 3/8” 4 B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4 B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
8 CROSS BRACE 1
15 MAIN FRAME 1 48 FLAT WASHER 4 69 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3/4 4 73 SPLIT LOCK WASHER N/P 3/8” 4
STEP 1

B8
B9
B7
B11
B11
B7
19
22
17
10
21
60 50
50
18
44
B8
B9
B7
B11
B11
B7
19
22
17
10
21
60 50
50
18
44
STEP 2
6AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
B7 FLAT WASHER SAE N/P 3/8” 4 B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4 B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
10 GUIDE RODS 3/4 RD X 71 3/4 2 17 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 18 SPACER 1 ID X 1 1/4 OD X 2 2 19 TOP GUIDE ROD HOUSING 1 21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19 22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1 44 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1 50 FLAT WASHER N/P 3/4 X 2 4 60 RUBBER DONUT 3/4 X 2 1/2 2

A8
A10
A7
8
A1
A10
73
69
48
15
A8
A10
A7
8
A1
A10
73
69
48
15
7AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
A1 CENTER POST 1
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4 A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
8 CROSS BRACE 1
15 MAIN FRAME 1 48 FLAT WASHER 4 69 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3/4 4 73 SPLIT LOCK WASHER N/P 3/8” 4
STEP 3

A8
A10
A7
19
A7
A8
A10
10
17
21
60 50
18 50
22
44
A8
A10
A7
19
A7
A8
A10
10
17
21
60 50
18 50
22
44
STEP 4
8AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4 A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
10 GUIDE RODS 3/4 RD X 71 3/4 2 17 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 18 SPACER 1 ID X 1 1/4 OD X 2 2 19 TOP GUIDE ROD HOUSING 1 21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 19 22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1 44 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1 50 FLAT WASHER N/P 3/4 X 2 4 60 RUBBER DONUT 3/4 X 2 1/2 2

82
52
48
62
9
82
52
48
62
9
9
STEP 5
AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
9 FOOT PLATE 1
48 FLAT WASHER SAE N/P 3/8” 2
52 NYLON INSERT LOCK NUT N/P 3/8-16 2
62 RUBBER FOOT PLATE COVER 1
82 FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3 3/16 2

34
1
54
52
48
45
59
32
4
34
1
54
52
48
45
59
32
4
STEP 6
10 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
1 ADJUSTABLE CHROME TUBE 1
4 CARRIAGE 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 1
34 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
45 FENDER WASHER N/P 3/8 X 2 7/8 1
48 FLAT WASHER SAE N/P 3/8” 2
52 NYLON INSERT LOCK NUT N/P 3/8-16 1
54 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 1
59 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 1

67
72 47
47 72
58
58
67
4
67
72 47
47 72
58
58
67
4
11
STEP 7
AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
4 CARRIAGE 1
47 FLAT WASHER SAE N/P 1/2” 2
58 RAIL WHEEL 2 1/4 RD X 3 2
67 SOCKET CAP SCREW GR-8 N/P 1/2-13 X 4 3/4 2
72 SPLIT LOCK WASHER N/P 1/2” 2

11
52
48
48
35
11
52
48
48
35
STEP 8
12 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
11 HANDLES 1
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 2
48 FLAT WASHER SAE N/P 3/8” 4
52 NYLON INSERT LOCK NUT N/P 3/8-16 2

36
81 80
70
5
66
66
36
81 80
70
5
66
66
13
STEP 9
AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
5 CHROME RELEASE HANDLE 1
36 BUTTON HEAD SCREW GR8 N/P 5/16-18 X 3/4 1
66 SINGLE STRAND CONNECTING LINK #40 1
70 SOCKET SET SCREW N/P 10-32 X 1/8 1
80 FLAT WASHER USS N/P 5/16” 1
81 SPLIT LOCK WASHER N/P 5/16” 1

STEP 10 LEG PRESS CABLE ASSEMLY
14 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
3 CABLE ADJUSTER 1
12 LEG PRESS CABLE 1 34 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1 46 FINISHED HEX NUT N/P 1/2-13 1 48 FLAT WASHER SAE N/P 3/8” 2 52 NYLON INSERT LOCK NUT N/P 3/8-16 1 53 NYLON INSERT LOCK NUT N/P 5/16-18 1 54 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 1 65 SHOULDER BOLT N/P 3/8 X 3/4 1 71 SPLIT BOLT GR-8 N/P 1/2-13 X 1 1 72 SPLIT LOCK WASHER N/P 1/2” 2 74 STRAP BRACKET 20 #SF20 STAINLESS STEEL 1

12
A
B
C
D
E
F
G
52
48 34
54
12
A
B
C
D
E
F
G
52
48 34
54
12
71
72
12
71
72
65
46
72
3
74
53 12
65
46
72
3
74
53 12
NOTES: 1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
15AP-7000 SERIES LEG PRESS STATION

37
27
48
52 34
55
48
52
52
48
34
27
37
27
48
52 34
55
48
52
52
48
34
27
STEP 11 CABLE ASSEMBLY FINAL STEP
16 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
34 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 2
37 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 4 1/2 1
48 FLAT WASHER SAE N/P 3/8” 6
52 NYLON INSERT LOCK NUT N/P 3/8-16 3
55 NYLON PULLEY 3/8 X 1 X 6 BLACK 1

79
30
49
30
20
20
49
79
30
49
30
20
20
49
STEP 12
17AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
20 WEIGHT SHIELD 2
30 BUTTON HEAD SCREW GR-8 N/P 1/4-20 X 3/4 4
49 FLAT WASHER USS N/P 1/4” 4
79 WEIGHT STACK LID 1

2
16
48
35
48
32
2
16
48
35
48
32
STEP 13
18 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
2 BACK PAD 1
16 SEAT PAD 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 2
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 2
48 FLAT WASHER SAE N/P 3/8” 4

34
48
52
78
79
19
64
54
30
49
10
17
20
44
60
50
50
18
30
49
76
55 69 73
48
52
48
34 69 73 48
54
8
78
52
34
48
27
76
56
56
76
52
34
48
1
32
58
32
48
58
7
47
67
72
47
67
72
47
67
6
45
59
48
48
35
25
48
11
70
23
70
63
2
4
25
33
51
14
77 38
13
13
58
58
48 52
62
77
38 33
51
25
61
15
25
52 48
52
14
67
72 47
48
37
20
24
31
73
73
21
22
27
16
32
48
43
52
35
9
82
34
48
52
78
79
19
64
54
30
49
10
17
20
44
60
50
50
18
30
49
76
55 69 73
48
52
48
34 69 73 48
54
8
78
52
34
48
27
76
56
56
76
52
34
48
1
32
58
32
48
58
7
47
67
72
47
67
72
47
67
6
45
59
48
48
35
25
48
11
70
23
70
63
2
4
25
33
51
14
77 38
13
13
58
58
48 52
62
77
38 33
51
25
61
15
25
52 48
52
14
67
72 47
48
37
20
24
31
73
73
21
22
27
16
32
48
43
52
35
9
82
36 81 80 29
57
66
29
5
28
70
36 81 80 29
57
66
29
5
28
70
19 AP-7000 SERIES LEG PRESS STATION

AP-71LP REV0
Item No. Description Rev. Part No. Qty. Item No. Description Part No. Qty.
1ADJUSTABLEȱCHROMEȱTUBE 0 UP6233 1 42 DECALȬIMPORTANT FOR BEST PERFORMANCE... (REV 0) BNH1894 2
2BACKȱPAD 0 UP6234 1 43 TUFFSTUFF LOGO ALUMINUM SMALL (ADHESIVE) BNH2463 1
3CABLEȱADJUSTER 0 UP6236 1 44 DECALȬWEIGHT NUMBERS REF TPȬ10 (200 lbs) BNH1542 1
4CARRIAGE 0 UP6237 1 45 FENDER WASHER N/P 3/8 X 2 7/8 BNH2532 1
5CHROMEȱRELEASEȱHANDLE 0 UP6238 1 46 FINISHED HEX NUT N/P 1/2Ȭ13 BNH2516 1
6COVERȱPLATEȱLT 0 UP6239 1 47 FLAT WASHER SAE N/P 1/2ȈBNH2523 6
7COVERȱPLATEȱRT 0 UP6240 1 48 FLAT WASHER SAE N/P 3/8ȈBNH2524 30
8CROSSȱBRACE 0 UP6241 1 49 FLAT WASHER USS N/P 1/4ȈBNH2525 4
9FOOTȱPLATE 1 UP6242 1 50 FLAT WASHER N/P 3/4 X 2 BNH2526 4
10 GUIDEȱRODSȱ3/4ȱRDȱXȱ71ȱ3/4 0 UP6201 2 51 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 THICK BNH2396 4
11 HANDLES 1 UP6243 1 52 NYLON INSERT LOCK NUT N/P 3/8Ȭ16 BNH2450 13
12 LEGȱPRESSȱCABLE 0 UP6235 1 53 NYLON INSERT LOCK NUT N/P 5/16Ȭ18 BNH2529 1
13 LINEARȱRAIL 0 UP6244 2 54 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK BNH0506 2
14 LINEARȱRAILȱHOUSING 0 UP6245 2 55 NYLON PULLEY 3/8 X 1 X 6 BLACK BNH2298 1
15 MAINȱFRAME 1 UP6246 1 56 PLASTIC TUBE GLIDE 2 X 1 X 8 (HF1651600 TWO PIECE SE
T
BNH1874 2
16 SEATȱPADȱ0UP6247 1 57 PUSH PULL PIN 1/2 X 2 9/16 DRILLED ASSY BNH1996 1
17 SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOB 0 UP3035 1 58 RAIL WHEEL 1/2 X 2 1/4 RD X 3 BNH2472 6
18 SPACERȱ1ȱIDȱXȱ1ȱ1/4ȱODȱXȱ2ȱ0UP6267 2 59 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 BNH0514 1
19 TOPȱGUIDEȱRODȱHOUSING 0 UP6248 1 60 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2
20 WEIGHTȱSHIELD 0 UP6205 2 61 RUBBER FOOT FOR 6 X 4 1/4 PLAT
E
BNH1647 3
21 BNH1650 19 62 RUBBER FOOT PLATE COVE
R
BNH1716 1
22 BNH1982 1 63 RUBBER GRIP 1 ID X .125 X
7
BNH0962 2
23 BNH0537 2 64 RUBBER GROMMET 3/4ȈID BNH0401 2
24 BNH1500 1 65 SHOULDER BOLT N/P 3/8 X 3/4 BNH2392 1
25 BNH2398 6 66 SINGLE STRAND CONNECTING LINK #40 (6261K193) BNH0066 1
26 BNH2152 1 67 SOCKET CAP SCREW GRȬ8 N/P 1/2Ȭ13 X 4 1/2 BNH2347 6
27 BNH0553 2 68 DECALȬWARNING KEEP HANDS AND FINGERS... (REV 2) BNH0620 1
28 BNH0530 1 69 SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 3/4 BNH2373 4
29 BNH0528 2 70 SOCKET SET SCREW N/P 10Ȭ32 X 1/
8
BNH2518 5
30 BNH2447 4 71 SPLIT BOLT GRȬ8 N/P 1/2Ȭ13 X 1 (RND CUT) BNH2478 1
31 BNH2474 2 72 SPLIT LOCK WASHER N/P 1/2ȈBNH2519 8
32 BNH2521 3 73 SPLIT LOCK WASHER N/P 3/8ȈBNH2520 4
33 BNH2533 474 STRAP BRACKET 20 #SF20 STAINLESS STEE
L
BNH0562 1
34 BNH2426 4 75 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 2
35 BNH2432 4 76 RUBBER BUMPER 2ȈBNH2486 4
36 BNH2480 177 UȬSHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 THICK BNH2393 4
37 BNH2437 1 78 UȬSTYLE TAPPED HOLE NUT 1/4Ȭ20 BNH0708 4
38 BNH2440 4 79 WEIGHT STACK LID BNH1693 1
39 BNH0142 1 80 FLAT WASHER USS N/P 5/16ȈBNH2534 1
40 BNH2466 1 81 SPLIT LOCK WASHER N/P 5/16ȈBNH2535 1
41 BNH1893 1 82 FLAT HEAD SOCKET CAP SCREW N/P 3/8Ȭ16 X 3 3/16 BNH2553 2
DECALȬWARNING ATTENTION USERS! MAKE... (REV 0)
A
P-71LP
P
arts List
10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 ASS
Y
10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS ASS
Y
ALUMINUM CAP 1.020ȈRD (CAPȬ100)
ALUMINUM INSERT CAP 1 X 2
ALUMINUM INSERT ELLIPTICAL CAP 2 X 4
BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 (PȬ35375ȬH)
BLACK RUBBER GRIP 1/2 X 4
BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 1/4Ȭ20 X 3/4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 1/4Ȭ20 X 3/8
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 1 1/4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 1 1/2
BUTTON HEAD SOCKET CAP SCREW GRȬ8N/P 3/8Ȭ16 X 1 3/4
DECALȬDANGER TIGHTEN THIS RETAINING... (REV 2)
DECALȬEXERCISE LEG PRES
S
DECALȬIMPORTANT ADJUST CABLE HERE (REV 0)
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 3
BUTTON HEAD SOCKET CAP SCREW GR8 N/P 5/16Ȭ18 X 3/4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 5
BUTTON HEAD SOCKET CAP SCREW G
R
Ȭ8 N/P 3/8Ȭ16 X 4 1/2
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
20
AP-7
1
LP REV
0
AP-7000 SERIES LEG PRESS STATION