Tuff stuff RHL-305WS User manual

59"
50 3/4"
84"
RHL-305WS
High/Low Pulley W/200 Lbs
Steel Wt Stack (for RPR-265)
AMERICA’SPREMIER EXERCISE EQUIPMENT
OWNER’S MANUAL
RHL-305WS Rev0
Revision Date 5-30-2007

About the RHL-305WS High/Low Pulley W/200 Lbs Steel Wt
Stack (for RPR-265)
Congratulations on your new purchase of the High/Low Pulley
W/200 Lbs Steel Wt Stack (for RPR-265). We hope you are
completely satisfied with this product and wish you many years of
enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating final inspection has been conducted by our line foreman,
is an expression of our confidence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on file with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Prior to the Assembly of the High/Low Pulley W/200 Lbs Steel
Wt Stack (for RPR-265)
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. One 3/4” combination wrench
3. One 9/16” combination wrench
4. One ratchet
5. One 9/16” socket
6. One rubber mallet
7. Windex or household glass cleaner
8. Measuring tape
9. Utility knife
SCREWW
IDTH
WASHERDIAMETER
NUTDIAMETER
SCREWLENGTH
Hardware Measurement Diagram
Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
Specifications
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 283 lbs.
3. Footprint (LWH) - See Front Cover.
2RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)
Step 1 Assembly List
Item # Description Qty.
2 ADJUSTABLE FOOT SUPPORT 1
3 BOTTOM ASSEMBLY HOLDER 1
16 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
25 FLAT WASHER SAE 3/8” 8
28 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 2
32 HEX HEAD CAP SCREW 3/8-16 X 5 2
33 HEX HEAD CAP SCREW 5/16-18 X 3/4 1
42 NYLON INSERT JAM LOCK NUT 3/8-16 4
Introduction
25
25
33
42
3
25
25
42
2
42
25
32
28
16
42
25

3RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)
Step 2 Assembly List
Item # Description Qty.
5 GUIDE ROD 3/4 X 71 31/32 2
10 SELECTOR PIN W/COIL 3/8 X 4 1
12 10 LB STEEL WEIGHT PLATE BLACK 19
13 10 LB TOP PLATE W/22” SLTR BAR 1
23 DECAL-WEIGHT NUMBERS 1
50 RUBBER DONUT 3/4 X 2 1/2 2
55
10
12
23
50
50
13

4RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)
Step 3 Assembly List
Item # Description Qty.
7 LAT BAR HOLDER 1
11 TOP ASSEMBLY 1
25 FLAT WASHER SAE 3/8” 5
27 HEX HEAD CAP SCREW 3/8-16 X 1 1
31 HEX HEAD CAP SCREW 3/8-16 X 3 2
42 NYLON INSERT JAM LOCK NUT 3/8-16 2
60 SPLIT LOCK WASHER 3/8” 1
Step 4 Assembly List
Item # Description Qty.
5 GUIDE ROD 3/4 X 71 31/32 2
25 FLAT WASHER SAE 3/8” 4
29 HEX HEAD CAP SCREW 3/8-16 X 2 1/2 2
42 NYLON INSERT JAM LOCK NUT 3/8-16 2
25
25
27
60
25
11
5
5
7
31
25
42
25
25
5
5
25
25
42
29
Note: Lift the Guide Rods 5
to allow the insertion of the two
Hex Head Cap Screws 29 .

5RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)
RHL-305WS Cable Routing Diagram
FIG. A
FIG. B
54
61
53
43
41 57
59
8
13
10
56
FIG. C
58
24
59
3
20
54
40
51
25
28
25
42
42 25
15
30
1
28
25
25
254242 25
2542
9
17
25
25
17
17 28
38
51
8

25
31
25 18
18
7
15
25
30
42 25
25
42
25
60
27
44
42
42 25 47
11
17
52
25
44
28
17
25
28
42
25
28
21
23
2825
1
17
25
37
6
26
4
26
14
60
19
2
46
46 29
25
33
48
42
25
49
29 25
16
25
45 42 25 42
47
16
25
32
28
45
28
25
3
50
50
12
13
10
55
42
42
42
25
25
1
17
25
52
6RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)
RHL-305WS Exploded View Diagram

7RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)
REV0
ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY
1 ADJ PULLEY PLATE 1/8 X 2 X 9 0 UP0092 2 32 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 5 BNH2051 2
2 ADJUSTABLE FOOT SUPPORT 0 UP3959 1 33 HEX HEAD CAP SCREW GR-5 Z/P 5/16-18 X 3/4 BNH2049 1
3 BOTTOM ASSEMBLY HOLDER 0 UP3960 1 34 HEX KEY 3/16" BNH0371 1
4 FOAM FOOT ROLL 1 X 4 X 16 W/VINYL 0 UP3958 1 35 HEX KEY ALLOY 3/32" BNH0373 1
5 GUIDE ROD 3/4 X 71 31/32 0 UP3961 2 36 HEX KEY ALLOY 7/32" BNH0575 1
6 HOLD DOWN BAR 0 UP3962 1 37 HITCH PIN 210 WW BNH0568 1
7 LAT BAR HOLDER 0 UP3744 1 38 LAT BAR 48" BNH0295 1
8 LAT CABLE 0 UP3963 1 39 LITHIUM GREASE SMALL CONTAINER BNH0705 1
9 LOW ROW CABLE 0 UP3964 1 40 LOW ROW BAR 20" BNH0294 1
10 SELECTOR PIN W/COIL 3/8 X 4 0 UP3035 1 41 NYLON BALL W/THREADED SOCKET 1 3/4 X 5/1
6
BNH0022 2
11 TOP ASSEMBLY 0 UP3965 1 42 NYLON INSERT JAM LOCK NUT Z/P 3/8-16 BNH2026 13
12 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 BNH1650 19 43 NYLON INSERT LOCK NUT Z/P 5/16-18 BNH2056 2
13 10 LB TOP PLATE W/22" SLTR BAR 19 BLK WTS BNH2020 1 44 PLASTIC INSERT CAP 1" X 2" BNH0005 2
14 ALUMINUM WASHER .390 ID X 1.500 OD X .150 THK BNH1541 1 45 PLASTIC INSERT CAP 2 X 3 BNH0052 2
15 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 (V3700) BNH1694 1 46 PLASTIC INSERT CAP 2" RD BNH0004 2
16 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 BNH0553 2 47 PLASTIC INSERT CAP ELLIPTICAL 2 X 4 BNH1794 2
17 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 BNH0506 4 48 PLASTIC INSERT ELLIPTICAL GUIDE (2X4) BNH1760 1
18 BLACK RUBBER GRIP 1/2 X 4 7/8 BNH1818 2 49 PULL PIN 1/2 X 2 7/8 (YELLOW) BNH0641 1
19 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 BNH2033 1 50 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2
20 COIL CHAIN Z/P 3/16 X 21 BNH1262 1 51 RUBBER GRIP 1 X 6 1/4 BNH0296 4
21 DECAL-ADJUST CABLE HERE BNH0789 2 52 RUBBER GROMMET 3/4" ID (2867-012) BNH0401 2
22 DECAL-DANGER TIGHTEN THIS RET… BNH0142 1 53 SHOULDER BOLT ALLOY 3/8 X 3/4 BNH0718 2
23 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) BNH1542 1 54 SNAP LINK Z/P 8MM X 80MM BNH0065 3
24 FINISHED HEX NUT B/O 1/2-13 BNH0201 1 55 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 1
25 FLAT WASHER SAE Z/P 3/8" BNH2030 28 56 SOCKET SET SCREW ALLOY 3/8-16 X 3/4 BNH0476 2
26 FOAM ROLL 1" NYLINER BUSHING BNH2025 2 57 SPLIT BOLT Z/P 1/2-13 X 1 BNH0479 1
27 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 BNH2037 1 58 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 BNH1131 1
28 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 3/4 BNH2040 6 59 SPLIT LOCK WASHER Z/P 1/2" BNH0572 2
29 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 1/2 BNH2044 2 60 SPLIT LOCK WASHER Z/P 3/8" BNH2032 2
30 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/8 BNH2043 1 61 STRAP BRACKET 20 #SF20 BNH0562 2
31 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 BNH2046 2 62 DECAL-FOR BEST PERFORMANCE BNH0143 1
RHL-305WS
Parts List
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE