Tuff stuff CT8 User manual

OWNER’S MANUAL
Maintenance & Assembly Instructions
CT8
Fitness Training System
CT-8_Rev0
Revision Date 04-18-2013
IMPORTANT: KEEPTHIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Alert Sign, Wall Chart, Danger,
Warning and Caution labels axed on the machine to their customers/users.
2. Equipment to be installed byTuStu Authorized Dealer or a service
company approved by TuStu.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TuStu Authorized Dealer or a service company approved byTuStu.
5. Must use only genuine TuStu replacement parts.
6. Machine must be anchored to a solid and level
surface before use.
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Important Safety Instructions�����������������������������������������������������������������������Page 3
CT8 Concurrent Users and Weight Capacity����������������������������������Pages 4 - 5
CT-8000B Product Conguration Diagram ��������������������������������������������Page 6
CT-8100E Product Conguration Diagram ��������������������������������������������Page 7
Registration, Service & Assembly ����������������������������������������������������������������Page 8
Pre-Assembled Components ������������������������������������������������������������ Pages 9 - 13
Assembly Steps ������������������������������������������������������������������������������������Pages 14 - 43
CT-8000B Exploded View����������������������������������������������������������������Pages 44 - 45
CT-8000B / CT-8100E Parts List�����������������������������������������������������Pages 46 - 47
CT-8100E Exploded View����������������������������������������������������������������Pages 48 - 49
CT-8210 Exploded View ����������������������������������������������������������������������������� Page 50
CT-8210 Parts List����������������������������������������������������������������������������������������� Page 51
CT-8220 Exploded View ����������������������������������������������������������������������������� Page 52
CT-8220 Parts List����������������������������������������������������������������������������������������� Page 53
CT-8230 Exploded View ����������������������������������������������������������������������������� Page 54
CT-8230 Parts List����������������������������������������������������������������������������������������� Page 55
CT-8240 Exploded View ����������������������������������������������������������������������������� Page 56
CT-8240 Parts List����������������������������������������������������������������������������������������� Page 57
CT-8250 Exploded View ����������������������������������������������������������������������������� Page 58
CT-8250 Parts List����������������������������������������������������������������������������������������� Page 59
CT-8310 Exploded View ����������������������������������������������������������������������������� Page 60
CT-8310 Parts List����������������������������������������������������������������������������������������� Page 61
CT-8320 Exploded View / Parts List�������������������������������������������������������� Page 62
CT-8330 Exploded View / Parts List�������������������������������������������������������� Page 63
CT-8340 Exploded View / Parts List�������������������������������������������������������� Page 64
Inspection / Maintenance ��������������������������������������������������������������������������� Page 65
DANGER, WARNING, & CAUTION Labels Information�������������Pages 66 - 78
DVD W/Case CT8
Basic Exercise Guide
CT8 Basic Exercise Manual
2CT8 Fitness Training System
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Table of Contents

It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual, Exercise Manual/ DVD and Wall
Chart with their facility personnel and understand all Danger, Warning and Caution labels axed on the machine. It is the responsibility of
the oor personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR IF
THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual, Exercise Manual/DVD, Wall
Chart and all Danger, Warning and Caution labels before using
this equipment. If you still need help, seek assistance from oor
personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you are
experiencing pain.
5. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
6. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
7. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness.The most often used breathing pattern
is inhaling during least resistance and exhaling during maximum
resistance.
8. Do not use accessories or accessory attachments that are not
recommended by TuStu.
9. Do not use the Safety Spotters for racking the bar. Always use the
Bar Catches.
10. Make sure adjustment pull-pins are completely inserted and fully
engaged before each use.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed byTuStu Authorized Dealer or by a
Professional Service Company approved by TuStu.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of
installation by a licensed contractor and inspected prior to use. Failure
to anchor the machine to the oor could cause the machine to tip or
fall over due to incorrect usage and misuse, and could result in serious
injury or death.
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
5. Provide an adequate safety perimeter between the machine, walls and
other equipment to ensure that the facility has proper clearance for
usage and training.
6. Post and disclose all safety, rules and regulations on a bulletin board
easily accessible to users.
7. Perform regular maintenance (see Inspection Label). Pay special atten-
tion to areas most susceptible to wear and tear.
8. Children must not be allowed near the equipment. Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If unable
to replace worn or damaged components/parts, remove machine from
service until the repair is made.
10. Use only genuineTuStu replacement parts. Failure to do so will void
warranty and could result in serious injury or death to the users.
11. Do not remove any LABELs axed to the machine. Replace if
damaged.
12. Maintain a service contract with a TuStu Authorized Dealer or a
Professional Service Company approved by TuStu. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsiblity of the owner or facility operator to ensure that regular
maintenance is performed.
3CT8 Fitness Training System www.tuffstuffitness.com
Important Safety Instructions

Machine must be anchored
to a solid and level surface before use.
DO NOT exceed the
Number of Concurrent Users nor the Maximum
Weight Capacity for each Module or Station.
Concurrent Users Maximum Weight Capacity
1 Rings Station 400 lbs
510’ Monkey/Parallel
Suspension Bars Station
300 lbs /
per User
1 Peg Board Station 300 lbs
1Fat Grip Bars & Push/Pull
Bar Station 350 lbs
Concurrent Users Maximum Weight Capacity
1 Rings Station 400 lbs
510’ Monkey/Parallel
Suspension Bars Station
300 lbs /
per User
1 Peg Board Station 300 lbs
1Fat Grip Bars & Push/Pull
Bar Station 350 lbs
1 Thin Grip Bars Station 300 lbs
1 Dual Bar Training Module 300 lbs
1 Dual Bar Training Module 300 lbs
CT-8000B
Base Fitness Trainer
CT-8100E
Elite Fitness Trainer
Rings Station
Rings Station
Peg Board Station
Peg Board Station
10’ Monkey/Parallel
Suspension Bars Station
10’ Monkey/Parallel
Suspension Bars Station
Fat Grip Bars &
Push/Pull Bar Station
Fat Grip Bars &
Push/Pull Bar Station
Thin Grip Bars Station
Dual Bar
Training Module
Dual Bar
Training Module
4CT8 Fitness Training System
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CT8 Concurrent Users and Weight Capacity

CT-8210
Medicine Ball Rebounder
Training Module
CT-8220
Adjustable Step-Up/Stretch
Training Module
CT-8230
Battle Rope
Training Module
CT-8240
Kettle Bell
Training Module
CT-8250
Heavy Bag
Training Module
CT-8310
Squat/Press
Racking Station
CT-8320
Multi-Strap
Training Boom
CT-8340
Dip Handles
CT-8330
Olympic Bar Landmine
Concurrent Users Maximum Weight Capacity
1 CT-8210 Medicine Ball Rebounder Training Module 10 lbs Medicine Balls
80 lbs /per Medicine Ball Rack
1 CT-8220 Adjustable Step-Up/Stretch Training Module 500 lbs
1 CT-8230 Battle Rope Training Module 300 lbs / per Side
1 CT-8240 Kettle Bell Training Module 80 lbs / per Saddle Plate (Tray)
1 CT-8250 Heavy Bag Training Module 200 lbs
1 CT-8310 Squat/Press Racking Station 500 lbs
2 CT-8320 Multi-Strap Training Boom 250 lbs / per User
1 CT-8330 Olympic Bar Landmine 250 lbs
1 CT-8340 Dip Handles 350 lbs
5CT8 Fitness Training System www.tuffstuffitness.com
CT8 Concurrent Users and Weight Capacity

82"
177"
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Fat Grip Bars &
Push/Pull Bar
Rings
Height: 117”
Weight: 1085 lbs
Space and weight will vary
depending on modules and
accessories selected
Peg Board CT-8340 Dip Handles
10’ Monkey/Parallel Suspension Bars
M2
M1
Option Station
O1
Choice of one:
• CT-8310
or
Choice of one or two:
• CT-8320
• CT-8330
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
6CT8 Fitness Training System
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CT-8000B Product Configuration Diagram

126"
177"
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Fat Grip Bars &
Push/Pull Bar Thin Grip Bars
Rings
Height: 117”
Weight: 1350 lbs
Space and weight will vary
depending on modules and
accessories selected
Peg Board CT-8340 Dip Handles
10’ Monkey/Parallel Suspension Bars
Dual Bar Training Module
(Standard). Can be replace by
any of the following training
modules as option:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
M3M2
M1
Option Station
O1
Choice of one:
• CT-8310
or
Choice of one or two:
• CT-8320
• CT-8330
Option Station
O2
Choice of one:
• CT-8310
or
Choice of one or two:
• CT-8320
• CT-8330
M4
Dual Bar
Training Module
(Standard). Can
be replace by any of
the following training
modules as option:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
7CT8 Fitness Training System www.tuffstuffitness.com
CT-8100E Product Configuration Diagram

Thank you for purchasing the CT8 Fitness Training System. This machine is part of the TuStu line of quality strength training equipment.
To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
• Allow ample space around the machine for safe unrestricted use and
easier access.
• Insert all bolts in the same direction. For aesthetic appearance, insert
all bolts in the same direction unless specied (in text or illustration) to
do otherwise.
• Leave room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so (to prevent any diculty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable,
but leave room for adjustments.
Assembly Tips
Read all“Notes”on each page before beginning each step.
While you may be able to assemble the CT8 using the illustrations only,
IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and adjustment
is critical.While tightening the nuts and bolts, be sure to leave room for
nal adjustments.
CAUTION: Obtain assistance fromTuStu if you have diculty
assemblying the CT8. Please do not attempt to complete the assembly as
this could result in equipment failure and serious injuries to the users.
Symbols & Description
Loosely Tighten
70%
100%
Fully Tighten
100%
Remove
Required Tools
The basic tools that you will need to assemble the CT8 but are not limited
to:
• 7/16”,1/2”, 9/16”, 3/4”Combination Wrenches
• Ratchet Wrench with 7/16”,1/2”, 9/16”, 3/4”sockets
• Crescent Adjustable Wrench
• Two Strong Step Ladders
• Level
• Rubber mallet, measuring tape & utility knife
• Windex or household glass cleaner
Assembly Requirements
• A minimum of three strong persons are required for this assembly.
• Follow these installation requirements when assemblying the CT8.
• Layout your oor plan before assemblying.
• Set up the CT8 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be
sure to register online at:
http://www.tustutness.com/productregistration.jsp
within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this manual. Use only genuine TuStu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: [phone] Toll Free 888-884-8275
Fax: [phone]
E-mail: service@tustu.net or service1@tustu.net
Hours: M–F 8:00 – 4:30 PST
Or write to: TuStu Fitness Equipment Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
Loosely Fasten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
Remove
Remove hardware assemblies completely to allow
nishing successive assembly steps.
Registration, Service & Assembly
8CT8 Fitness Training System
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84
81
98
81
98
84
81
98
84
98
81
10
23
116
105
122
122
10
77
77
12
77
77
12
81
81
12
77
77
81
81
Pre-Assembled Components List
Item Qty. Description
10 2 TOP CROSS BRACE 120"
12 6 MONKEY HANDLE BAR 25 1/2"
23 1 PEG BOARD SIDE FRAME WITH HANDLE
77 24 FLAT WASHER SAE, 1/2"
81 24 FLAT WASHER, 1/2 X 1 3/4 X 3/16
84 24 HEX HEAD CAP SCREW, 1/2-13 X 3 1/2
98 24 NYLON LOCK NUT, 1/2-13
105 1 ALUMINUM CAP 1.020" RD
116 1 RUBBER FLAT TUBE .94 ID X .115 WALL X 15
122 2 SOCKET SET SCREW Z/P 10-32 X 1/8
Assembled View Assembled View
9CT8 Fitness Training System www.tuffstuffitness.com
Pre-Assembled Components

81
98
81
12
77
88
77 81
98
81
2
2
77
88
77
110
122
110
110
122
110 81
98
81
108
9
77
90
77
77
90
77
108
77
98
77
62
92
112
15
136
75
62
92
112
15
136
75
Pre-Assembled Components List
Item Qty. Description
2 2 UPRIGHT POST 95 1/4", RINGS SECTION
9 1 TOP CROSS BRACE 24 1/2"
12 1 MONKEY HANDLE BAR 25 1/2"
15 15 ADJUSTABLE SLIDE CARRIAGE 5"
62 2 BELT RETAINER PLATE
75 8 FLAT WASHER SAE, #12 (1/4")
77 10 FLAT WASHER SAE, 1/2"
81 6 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 4 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
92 8 HEX HEAD CAP SCREW, 1/4-20 X 1
98 8 NYLON LOCK NUT, 1/2-13
108 8 PLASTIC INSERT CAP 3" SQ 10-14 GA
110 4 PLASTIC TUBE GUIDE W/LIP-TEETH 3 1/2 X 3 1/2
112 2 PULL PIN 1/2 X 2 7/8 STIFF SPRING (STEEL KNOB)
122 2 SOCKET SET SCREW Z/P 10-32 X 1/8
136 8 SPLIT LOCK WASHER B-Z/P 1/4”
Assembled View
10 CT8 Fitness Training System
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Pre-Assembled Components

88
77
77
77
88
77
12
81
81
98
81
81
98
77
89
27 127 96
77
127
4
3
117
106 81
98
81
108
9
77
90
77
77
90
77
77
77
98
108
Pre-Assembled Components List
Item Qty. Description
3 1 UPRIGHT POST 95 1/4", PEGBOARD SECTION
4 1 UPRIGHT POST 95 1/4", DIP SECTION
9 1 TOP CROSS BRACE 24 1/2"
12 1 MONKEY HANDLE BAR 25 1/2"
27 1 PEG BOARD STEP UP FRAME
77 12 FLAT WASHER SAE, 1/2"
81 6 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 4 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
89 1 HEX HEAD CAP SCREW, 1/2-13 X 4 1/4
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
96 1 NYLON JAM LOCK NUT, 1/2-13
98 8 NYLON LOCK NUT, 1/2-13
106 1 PLASTIC INSERT CAP 1" X 3" _ 11 GA
108 2 PLASTIC INSERT CAP 3" SQ 10-14 GA
117 1 SAFETY TAPE ANTI-SLIP 4 X 9
127 2 URETHANE BUMPER 962
Assembled View
11CT8 Fitness Training System www.tuffstuffitness.com
Pre-Assembled Components

81
87
87
81
21
5
77
98
77
98
20
108
5
77
98
81
87
87
81
77
98
19
108
Pre-Assembled Components List
Item Qty. Description
5 2 UPRIGHT POST 95 1/4", REVERSE CHIN-UP
19 1 REVERSE CHIN UP SIDE RACK
20 1 REVERSE CHIN UP SIDE RACK WITH HOOK
21 1 REVERSE CHIN PULLING BAR
77 8 FLAT WASHER SAE, 1/2"
81 8 FLAT WASHER, 1/2 X 1 3/4 X 3/16
87 8 HEX HEAD CAP SCREW, 1/2-13 X 4
98 8 NYLON LOCK NUT, 1/2-13
108 2 PLASTIC INSERT CAP 3" SQ 10-14 GA
Assembled View
12 CT8 Fitness Training System
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Pre-Assembled Components

83 123 80
97 78 66
78
94
64 65
63
17
18
97 78 66
80
123
83 18
64
78
94
16 63
65
Pre-Assembled Components List
Item Qty. Description
16 1 RINGS SECTION BOOM ASSEMBLY, RIGHT
17 1 RINGS SECTION BOOM ASSEMBLY, LEFT
18 2 RINGS SECTION SWIVEL BRACKET
63 2 BLACK NYLON WEBBING 1"
64 2 BLACK NYLON IDLER PULLEY 3/8 X 1 1/2 X 4 1/2
65 2 BLACK NYLON RING 1 1/8 X 9 3/8
66 4 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8
78 4 FLAT WASHER SAE, 3/8"
80 2 FLAT WASHER, 1/2 ID X 1 1/2 OD X 3/16 THICK
83 2 HEX HEAD CAP SCREW, 1/2-13 X 1 1/4
94 2 HEX HEAD CAP SCREW, 3/8-16 X 2 1/4
97 2 NYLON JAM LOCK NUT, 3/8-16
123 2 SPLIT LOCK WASHER B-Z/P 1/2"
Assembled View Assembled View
13CT8 Fitness Training System www.tuffstuffitness.com
Pre-Assembled Components

81 98
88
81
3
4
98
77
23
77
98
88
77
77
90
77
90
10
SPACER
SPACER
Step 1 Assembly List
Item Qty. Description
3 1 UPRIGHT POST 95 1/4", PEGBOARD
10 1 TOP CROSS BRACE 120"
23 1 PEG BOARD SIDE FRAME WITH HANDLE
77 6 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Note:
Assemblies position and orientation.
Note:
To facilitate the assembly, lay the illustrated
components on the oor and use the two supplied
SPACER blocks to assist with the assembly
process.
Assembled View
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
14 CT8 Fitness Training System
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Step 1 (Assembling CT-8000B / CT-8100E)

4
77
98
77
22
83
123
77
77
88
77
98
24
77
90
88
81
98
81
23
77
123
83
10
Step 2 Assembly List
Item Qty. Description
4 1 UPRIGHT POST 95 1/4", DIP SECTION
10 1 TOP CROSS BRACE 120"
22 1 PEG BOARD SIDE FRAME
24 1 PEG BOARD CROSS BAR
77 8 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
83 2 HEX HEAD CAP SCREW, 1/2-13 X 1 1/4
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
123 2 SPLIT LOCK WASHER B-Z/P 1/2"
Assembled View
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
15CT8 Fitness Training System www.tuffstuffitness.com
Step 2 (Assembling CT-8000B / CT-8100E)

10
10
90
77
90
77
77
98
77
77
90
77
90
77
98
77
2
2
SPACER
Step 3 Assembly List
Item Qty. Description
2 2 UPRIGHT POST 95 1/4", RINGS SECTION
77 8 FLAT WASHER SAE, 1/2"
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Assembled View
Note:
Assemblies position and orientation.
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
16 CT8 Fitness Training System
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Step 3 (Assembling CT-8000B / CT-8100E)

Note:
Some parts have been removed for Clarity.
THIS ASSEMBLY ITS EXTREMELY HEAVY (about 400 lbs).
The assembly Tilt-Up must be performed by a minimum of three strong persons.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR DEATH.
TILT-UP
17CT8 Fitness Training System www.tuffstuffitness.com
Step 4 (Assembling CT-8000B / CT-8100E)
10 Foot Minimum Ceiling
is required for this unit.
LIFT SAFELY
Use your legs when lifting... Not your back.

77
88
98
77
77
98
77 81
10
98
88
81
2
17
77
90
77
2
10
90
Step 5 Assembly List
Item Qty. Description
17 1 RINGS SECTION BOOM ASSEMBLY, LEFT
77 6 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Assembled View
100%
Fully Tighten
Wrench tighten all hardware in this step.
Note:
Temporary remove components 98 and 77 to
allow the assembly of 17 .
TWO STRONG STEP LADDERS AND
TWO OR THREE PEOPLE ARE REQUIRED FOR THIS STEP.
Note:
TUFFSTUFF FITNESS cut out letters
facing outwards
18 CT8 Fitness Training System
www.tuffstuffitness.com
Step 5 (Assembling CT-8000B / CT-8100E)

81
98
81
88
77
98
77
16
88
77
98
10
77
2
90
90
77
77
10
2
Step 6 Assembly List
Item Qty. Description
16 1 RINGS SECTION BOOM ASSEMBLY, RIGHT
77 6 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Assembled View
TWO STRONG STEP LADDERS AND
TWO OR THREE PEOPLE ARE REQUIRED FOR THIS STEP.
Note:
Temporary remove
components 98 and 77 to
allow the assembly of 16 .
100%
Fully Tighten
Wrench tighten all hardware in this step. Note:
TUFFSTUFF FITNESS cut out letters
facing outwards
19CT8 Fitness Training System www.tuffstuffitness.com
Step 6 (Assembling CT-8000B / CT-8100E)

98
81
81
77
88
77
81
98
81
12
77
88
77
12
77
88
77
81
98
81
98
81
81
77
88
77
Step 7 Disassembly List
Item Qty. Description
12 2 MONKEY HANDLE BAR 25 1/2"
77 8 FLAT WASHER SAE, 1/2"
88 8 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
81 8 FLAT WASHER, 1/2 X 1 3/4 X 3/16
98 8 NYLON LOCK NUT, 1/2-13 Disassembled View
100%
Remove
Remove hardware assemblies completely to
allow nishing successive assembly steps.
20 CT8 Fitness Training System
www.tuffstuffitness.com
Step 7 (Assembling CT-8000B / CT-8100E)