Tuff stuff SPT-6B User manual

OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEPTHIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Alert Sign, Wall Chart, Danger,
Warning and Caution labels axed on the machine to their users.
2. Equipment to be installed byTuStu Authorized Dealer or a service
company approved by TuStu.
3. Provide scheduled inspection, maintenance & repairs and must be performed
by TuStu Authorized Dealer or a service company approved byTuStu.
4. Must use only genuine TuStu replacement parts.
www.tuffstuffitness.com
SPT-6B
Base Six-Pak Trainer
SPT-6B_Rev0
Revision Date 10-14-2013

Important Safety Instructions�����������������������������������������������������������������������Page 3
Registration, Service & Assembly ����������������������������������������������������������������Page 4
Assembly Steps �������������������������������������������������������������������������������������� Pages 5 - 16
Lat Cable Routing������������������������������������������������������������������������������������������ Page 11
Lat Cable Mapping Diagram ��������������������������������������������������������������������� Page 12
Low Row Cable Routing��������������������������������������������������������������������Pages 13 - 14
SPT-6B Exploded View ���������������������������������������������������������������������Pages 17 - 18
SPT-6B Parts List�������������������������������������������������������������������������������������������� Page 19
Inspection / Maintenance ��������������������������������������������������������������������������� Page 20
Cable Inspection��������������������������������������������������������������������������������������������� Page 21
DANGER, WARNING, & CAUTION Labels Information�������������Pages 22 - 23
SPT-6B Label Placement������������������������������������������������������������������Pages 24 - 25
L 41 1/2” x W 32 3/4” x H 80”
TOTAL UNIT WEIGHT: 433 LBS
41 1/2"
32 3/4"
2SPT-6B Base Six-Pak Trainer
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Table of Contents
Overhead Specifications
TuffStuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully read through this manual
thoroughly. Instructions contained in this manual are not intended to cover all details or variations possible with this equipment, or to cover every contingency
that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of the equipment. Eventhough we have prepared
this manual with extreme care, neither the manufacturer nor the author can accept responsibility for any errors in, or omission from, the information given.
Should additional information be required, or should situations arise that are not covered by this manual, the matter should be directed to Customer Service at
TuffStuff Fitness Equipment Inc. in Chino, California.

It is the responsibility of the owner and users of the equipment to review the Owner’s Manual, Exercise Chart and understand all Danger,
Warning and Caution labels axed on the machine.
SERIOUS INJURY OR DEATH CAN OCCUR IF
THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual, Exercise Chart and all Danger,
Warning and Caution labels before using this equipment. If you
still need help, seek assistance from oor personnel or call TuStu
Fitness at 888-884-8275.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you are
experiencing pain.
5. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
6. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
7. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness.The most often used breathing is inhaling
during least resistance and exhaling during maximum resistance.
8. Do not use accessories or accessory attachments that are not
recommended by TuStu.
9. Make sure adjustment pull-pins are completely inserted and fully
engaged before each use.
10. Never pin the weights in an elevated position. Do not use the machine
if found in this condition.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed byTuStu Authorized Dealer or by a
Professional Service Company approved by TuStu.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Provide an adequate safety perimeter between the machine, walls
and other equipment to ensure that the facility has proper clearance
for usage and training.
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
5. Post and disclose all safety, rules and regulations on a bulletin board
easily accessible to users.
6. Perform regular maintenance (see Inspection Label). Pay special at-
tention to areas most susceptible to wear and tear, including but not
limited to cables, pulleys and rubber grips.
7. Do not lean against or pull on the framework, weight stack or any
component at all times.
8. Children must not be allowed near the equipment.Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If unable
to replace worn or damaged components/parts, remove machine from
service until the repair is made.
10. Use only genuineTuStu replacement parts. Failure to do so will void
warranty and could result in serious injury or death to the users.
11. Do not remove any LABELs axed to the machine. Replace if
damaged.
12. Do not alter or modify the original manufacturer’s weight stack with
any add-on incremental weights, weight plates or dumbbells except
those with standard factory installed option.
13. Maintain a service contract with a TuStu Authorized Dealer or a
Professional Service Company approved by TuStu. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsiblity of the owner or facility operator to ensure that regular
maintenance is performed.
3SPT-6B Base Six-Pak Trainer www.tuffstuffitness.com
Important Safety Instructions

Thank you for purchasing the SPT-6B Base Six-Pak Trainer. This machine is part of the TuStu line of quality strength training equipment.
To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
• Allowamplespacearoundthemachineforsafeunrestricteduseand
easier access.
• Insertallboltsinthesamedirection.Foraestheticappearance,insert
all bolts in the same direction unless specied (in text or illustration) to
do otherwise.
• Leaveroomforadjustments.Donotfullytightenfastenersuntil
instructed in the assembly steps to do so (to prevent any diculty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable,
but leave room for adjustments.
Assembly Tips
Read all“Notes”on each page before beginning each step.
While you may be able to assemble the SPT-6B using the illustrations only,
IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and adjustment
is critical.While tightening the nuts and bolts, be sure to leave room for
nal adjustments.
CAUTION: Obtain assistance fromTuStu if you have diculty
assemblying the SPT-6B. Please do not attempt to complete the assembly
as this could result in equipment failure and serious injuries to the users.
Symbols & Description
Loosely Tighten
70%
100%
Fully Tighten
Required Tools
The basic tools that you will need to assemble the SPT-6B but are not
limited to:
• 1/2”,9/16”,3/4”CombinationWrenches
• RatchetWrenchwith1/2”,9/16”,3/4”sockets
• CrescentAdjustableWrench
• Externalretainingringpliers
• SuperLube®spraylubricantandgrease
• Rubbermallet,measuringtape&utilityknife
• Windexorhouseholdglasscleaner
Assembly Requirements
• Aminimumoftwostrongpersonsarerequiredforthisassembly.
• FollowtheseinstallationrequirementswhenassemblyingtheSPT-6B.
• Layoutyouroorplanbeforeassemblying.
• SetuptheSPT-6Bonaclean,solid,atsurface.Asmooth,atsurface
under the machine helps keep it level.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be
sure to register online at:
http://www.tustutness.com/productregistration.jsp
within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this manual. Use only genuine TuStu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: [phone] Toll Free 888-884-8275
Fax: [phone]
E-mail: service@tustu.net or service1@tustu.net
Hours: M–F 8:00 – 4:30 PST
Or write to: TuStu Fitness Equipment Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
Loosely Tighten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
Registration, Service & Assembly
4SPT-6B Base Six-Pak Trainer
www.tuffstuffitness.com

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Assembly List
Item # Description Qty.
11 MAIN FRAME 1
12 REAR STABILIZER 1
25 HANDLE 2
49 FLAT WASHER SAE B/O 3/8” 20
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
60 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2
67 NYLON INSERT THIN LOCK NUT B/O 3/8-16 8
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
85 SPLIT LOCK WASHER B/O 3/8” 4
91 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/4 4
100%
Fully Tighten
Wrench tighten all hardware in this step.
5SPT-6B Base Six-Pak Trainer www.tuffstuffitness.com
Step 1

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Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
6 STABILIZER FRAME U SHAPE 1
21 TOP BEARING HOUSING 2
23 TOP SWIVEL PULLEY BRACKET 2
49 FLAT WASHER SAE B/O 3/8” 20
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 3
67 NYLON INSERT THIN LOCK NUT B/O 3/8-16 10
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
69 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 4
100%
Fully Tighten
Wrench tighten all hardware in this step.
6SPT-6B Base Six-Pak Trainer
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Step 2

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Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
9 LONG DOUBLE SWIVEL PULLEY BRKT 2
20 SHORT DOUBLE SWIVEL PULLEY BRKT 2
43 FINISHED HEX NUT B/O 1/2-13 2
47 FLAT WASHER SAE B/O 1/2” 2
75 RETAINING SNAP RING EXT. PLAIN 1 1/4” 4
84 SPLIT LOCK WASHER B/O 1/2” 1
Loosely Tighten
70%
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT FullyTighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
7SPT-6B Base Six-Pak Trainer www.tuffstuffitness.com
Step 3

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Assembly List
Item # Description Qty.
49 FLAT WASHER SAE B/O 3/8” 30
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 15
67 NYLON INSERT THIN LOCK NUT B/O 3/8-16 15
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 15
100%
Fully Tighten
Wrench tighten all hardware in this step.
8SPT-6B Base Six-Pak Trainer
www.tuffstuffitness.com
Step 4

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Raise and hold Guide Rods 7up to assemble
hardware as shown.
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Assembly List
Item # Description Qty.
7 GUIDE ROD 3/4 RD X 67 1/2 2
18 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
22 TOP PLATE PULLEY BRACKETS 1
26 10 LB STEEL WEIGHT PLATE BLACK 14
27 10 LB TOP PLATE W/ADJ SLTR BAR 1
43 FINISHED HEX NUT B/O 1/2-13 1
49 FLAT WASHER SAE B/O 3/8” 8
50 FLAT WASHER B/O 3/4 X 2” 4
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 2
67 NYLON INSERT THIN LOCK NUT B/O 3/8-16 4
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
76 RUBBER DONUT 1 X 2 1/2 4
84 SPLIT LOCK WASHER B/O 1/2” 1
93 WEIGHT STACK SPACER 5” (USED ONLY WITH 150 LB) 2
100%
Fully Tighten
Wrench tighten all hardware in this step.
9SPT-6B Base Six-Pak Trainer www.tuffstuffitness.com
Step 5

Weight stack label and lubrication instructions
1� Wipe front surface of weight stack with rubbing alcohol and wipe dry�
2� Peel o back sheet (adhesive side) from label #41 and make sure that the labels remain
attached to the application tape�
3� Line up hole on the second label to hole on the rst weight plate�
4� Make sure the hole on the last label lines up with last weight plate and slowly press into
place�
5� Gently remove application tape and rub each label rmly against the weight stack�
6� Once this is complete, repeat this procedure for top plate label�
6� Allow labels to stand for 2 days to allow adhesive to cure fully�
7� Open the lube package provided and apply a thin lm of lubricant around the rst 3 inches
of the guide rods above the top plate�
8� After the cables are installed, do a set of reps to spread the lubricant thoroughly�
NOTE:
1� TOP PLATE LABEL GOES ON HOLE OFF CENTER AS
SHOWN� LABEL WILL COVER HOLE ON CENTER�
10 SPT-6B Base Six-Pak Trainer
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Step 6