turbocut Blitz Series Operating instructions

Important note!
Read all chapters and instructions in these operating
instructions carefully before first use. Always keep
this important document safely with the cattle
stunning apparatus.
turbocut Jopp GmbH
Donsenhaug 4
D- 7616 Bad Neustadt
Tel.:
.
+4 (0) 771
/
105
-
3
28
Fax: +4 (0) 771 / 105-368
Internet: www.schussapparate.de
E-Mail: [e-mail]
Translated operating instructions turbocut
SCHUSSAPPARATE
Cattle stunning apparatus
Blitz DE-17-MARLIV18-PTB01
Calibre x 17 mm – centre-fire
for turbocut Jopp livestock stun blanks
Model range:
Bullen Blitz (BB-008) currently not available
Kleiner Blitz (KB-00 )
Blitz Schlag (BS-010)
Blitz Kerner (BK-014)
Attractive price for:
Cattle stunning apparatuses ● Blank cartridges ● Spare parts
more features: Long service life
●
Simple handling
●
Safe stunning

Viehschussapparate / cattle stunning apparatus / l’appareil d‘abattage
fig
2
–
Kleiner Blitz
(KB)
fig
1
–
Blitz Kerner
(BK)
fig
4
–
Bullen Blitz
(BB)
fig 3
–
Blitz Schlag
(BS)
bolt direction

bolt directio
n

bolt direction

bolt direction

© 08/2018 by
turbocut

Blitz Cattle stunning apparatus
Please ensure that you read through these operating instructions (Dated:
08/2018) before initial commissioning!
Please read through the safety instructions carefully to ensure safe and
correct use. Always keep these operating instructions safely with the
cattle stunning apparatus. Pass the cattle stunning apparatus on only to
other trained personnel and only along with these operating instructions.
You will find several translations of this instruction manual as well as
further information on our homepage www schussapparate de
Contents
1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
2. Description and correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
3. Blank cartridges and their storage . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
4. Accessories and wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6-7
5. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
6. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8-9
7. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
8. Using the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-13
. Maintenance and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
11. Official safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
12. Test specifications and repeat testing . . . . . . . . . . . . . . . . . . . . . . Page 16
13. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
14. Manufacturer warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17
15. EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18-21
16. Spare parts and individual parts . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 22-23
17. For your notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24
18. Important information on purchase certificate . . . . . . . . . . . . . . . Page 25
1 . Purchase certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
For further
information, please
scan this QR code
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page 3

1 General information
Please ensure that you read through these translated operating instructions before
initial commissioning!
Signal words and their meanings
Severity of the hazard /
warning stage Consequence Probability
DANGER
Death or severe, irreversible
injuries Directly impending danger
WARNING
Death or severe, irreversible
injuries Potentially hazardous situation
CAUTION
Slight or minor, reversible
injuries Potentially hazardous situation
NOTE
Property damage Potentially hazardous situation
1 1 Pictograms
Caution
Hot surface / Warning -
explosive
atmosphere
Wear hearing protection
/ Use hand protection
Observe operating
instructions
In this text, the term "the device" refers in all instances and exclusively to the
respective variant of the Blitz cattle stunning apparatus.
The cattle stunning apparatuses are officially certified under:
DE-17-MARLIV18-PTB01
1 2 Location of the identification details on the device.
Headpiece: Production year, serial number
Sleeve: Manufacturer, model range, production year,
serial number, product name, ammunition type
1 3 Copy the following information into your operating instructions and always
quote this with enquiries or when submitting for repeat checking:
Model range: ........................
Production year: ........................
Serial number: ........................
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page 4

2 Description and proper intended use
The Blitz cattle stunning apparatuses shall be used exclusively for the stunning of
animals for slaughter. Any use other than this is considered improper use.
The EU animal protection ordinance 10 /200 and the applicable national
regulations shall be observed by the operator.
The device is subject to the EC Machinery Directive 2006/42/EC Annex 1, Point
2.2.2 "Portable fastening devices and other firing devices".
The device is to be stored such that it is secured against unauthorised use.
After igniting the propellant charge in the cartridge receiver (centre-fire), the bolt
accelerates, projects a defined distance out of the sleeve and is then withdrawn
back into the housing whereupon it remains in the device.
Calibre x17, centre-fire cartridges shall be used exclusively as the propellant
device. For safe use, the cartridges used in this device must fulfil the
requirements of the corresponding C I P approvals testing For optimum
results, we recommend the use of turbocut blank cartridges or products of
equivalent quality.
Functional principles of the cattle stunning apparatus
The energy of the blank cartridge is transferred to the bolt thus accelerating it so
that it penetrates the brain of the animal through the skullcap. The integrated
bolt spring and the rubber buffer brakes the bolt back to a standstill and pushes
it back into the device. To achieve optimum results and to protect the device, the
energy of the blank cartridge is tailored to the animal (see chapter 3 - Blanks
cartridges). With the Bullen Blitz model range, there is no bolt spring. A retaining
system is used in this case. This model range was specially developed for the
heaviest animals. The device has a larger projection length for the bolt than the
other cattle stunning apparatuses.
With the Blitz Schlag model range, the method used is the application of a
percussive blow to the head. This device is designed exclusively for stunning
poultry.
You can find further information under www schussapparate de!
www.schussapparate.de
● www.messer-lochscheiben-shop.de Page 5
For further
information, please
scan this QR code

3 Blank cartridges and their storage
The cattle stunning apparatuses have been specially developed for the centre-fire
cartridges ( x17 calibre, folded closed and sealed watertight) - only these
cartridges are permitted to be used!
The blank cartridges are available in four different charge levels for the different
types of animals. Particular care should be taken with the respective selection in
accordance with the type of animal and the size of animal. The selection of the
correct charge level for the respective animal ensures species-appropriate
stunning and helps to reduce the wear on the bolt spring and rubber buffer. The
printed information, the colour of the label and the colour of the percussion cap
indicates the charge level of the blank cartridges.
Cartridge recommendation:
Cartridge Charge level Model range Type of animal
Green Weak
Blitz Kerner
Piglets (more than 5kg
–
30kg),
Pigs,
young sheep (up to 1 yr.), calves
Kleiner Blitz Piglets (up to 5 kg), lambs, kids (young goats)
Blitz Schlag Poultry
Yellow Medium Blitz Kerner Sheep and goats (from 1 yr.), cattle, light oxen
Blue Strong Blitz Kerner Medium oxen and young bulls
Red Very Strong Blitz Kerner Horses, heaviest oxen and fully grown bulls
Bullen Blitz
The cattle stunning apparatus can be guaranteed to operate properly if blank
cartridges and spare parts that are tested and approved by us are used. Blank
cartridges and spare parts can be re-ordered via your specialist dealer or via our
online shop: www messer-lochscheiben-shop de
The blank cartridges should be stored in a dry location and protected from
unauthorised use. They should be stored exclusively in the original manufacturer's
packaging.
You can find further information at www schussapparate de!
4 Accessories and wearing parts
Blank cartridges
Art. number Designation
3072002 Blank cartridge, green (weak charge)
3072001 Blank cartridge, yellow (medium charge)
3072004 Blank cartridge, blue (strong charge)
3072003 Blank cartridge, red (very strong charge)
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page 6

Set
Art. number Designation
3080222 Striking pin complete
3080231 Cleaning-Set
3080228 Replacement-Set for Blitz Kerner
30802 2 Replacement-Set for Blitz Schlag
3080277 Replacement-Set for Kleiner Blitz
3080280 Replacement-Set for Bullen Blitz
5 Technical data
*) 1=green cartridge, 2=yellow cartridge, 3=blue cartridge, 4=red cartridge
Technical data / model range
Blitz
Kerner - BK
Bullen
Blitz - BB
Kleiner
Blitz - KB
Blitz
Schlag - BS
Type of penetration
Penetrating
Penetrating
Penetrating
Non
-
penetrating
Bolt projection
length
ca. 82
mm
ca. 122mm
ca. 52mm
ca. 10mm
Weight without cartridge
2.21
kg
2.60kg
2.23kg
2.25kg
Device length in uncocked state
330
mm
360mm
330
mm
330
mm
Sleeve diameter
40mm
Max firing frequency
17 shots/h
Blank cartridges, centre
-
fire, calibre
x17
mm
Power regulation (strength)
1
-
4*
4*
1*
1*
Acoustic measurement for fastener driving devices GK2 German version EN 12549:1999+A1:2008;
Red cartridge (460mg propellant powder)
Noise pressure level at measurement surface
8 dB(A)
Emitted noise pressure at workplace (max 17 shots/h)
82 dB(A)
Sound power level
111 dB(A)
Peak noise pressure level
13 dB(A)
Key parameters
per EC 1099/2009
Speed ±2m/s for cartridges:
Cartridge charge level / model range
Blitz
Kerner - BK
Bullen
Blitz - BB
Kleiner
Blitz - KB
Blitz
Schlag - BS
Green
42 m/s
42 m/s
20 m/s
Yellow
46 m/s
Blue
47 m/s
Red
4 m/s
4 m/s
Vibration measurement with red cartridge
(460mg powder) per DIN EN ISO 5349
-
1, 20643
and DIN ISO/TS 15694 and 8662-11
Total vibration at 17 shots/h
2.5 m/s²
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page 7

6 Safety instructions
6 1 Basic safety information
Observe the applicable national and international regulations as a matter of
principle. Failure to comply with or disregard of the regulations or legal provisions
and accident prevention regulations can result in personal injuries, injuries to
others and property damage. Observe the safety instructions in these operating
instructions at all times.
6 2 Cartridges that fail to fire
If a cartridge fails to fire, wait at least 30 seconds before removing the cartridge
in order to rule out a delay in the firing of the cartridge.
6 3 Improper use
It is not permitted to carry out modifications to the devices. It is
forbidden to operate the cattle stunning apparatuses in potentially
explosive atmospheres or flammable atmospheres.
Observe the information for operation, maintenance and care in these
operating instructions. Never direct the device towards yourself or
other persons. Do not press the device against your hand or other parts
of the body. Ensure that the device is not fired when it is not pressed
against an appropriate target.
6 4 Latest engineering practice
The cattle stunning apparatus been constructed in accordance with the latest
engineering practice.
Any device can present a hazard if handled improperly or used for purposes other
than its proper intended purpose.
6 5 Appropriate use and environment
Ensure there is good lighting (observe workplace regulations).
The device shall only be used when held in the hand.
Ensure that you have a secure footing and that you are well
balanced.
Avoid unusual postures.
Keep other people away from the working area.
Keep the sleeve dry, clean and free of oil and grease.
6 6 General hazards caused by the device
The device may only be used when in flawless condition and in
accordance with its intended purpose. Never leave a loaded device
unsupervised. Always unload the device before cleaning and
maintenance tasks as well as before storage.
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page 8

Unused cartridges and devices that are not currently in use must be stored
protected from moisture and excessive heat.
The device and the cartridges are to be stored such that they are secured against
unauthorised use.
6 7 Thermal hazard
Do not exceed the stipulated max. firing frequency (number of shots per
hour = 17), as otherwise this could result in burns.
Do not dismantle the device when it is hot!
6 8 Requirements for the user and personnel restrictions
The device is intended for use by adults and professional users.
It is forbidden to pass the device on to minors. Butchers' trainees are an exception
to this. Keep the device away from children and never leave it unsupervised. The
device shall be operated and cleaned exclusively by authorised and trained
personnel. Always pay careful attention when working. Work deliberately and do
not use the device if you are not able to concentrate or if you are distracted.
Interrupt the work if you feel unwell. Observe the animal closely and take evasive
movements into account.
6 9 Personal protective gear
The user and any other persons who are in the immediate vicinity must
wear hearing protection whilst the device is being used.
7 Commissioning
The animal protection order for animal slaughter stipulates that the correct
function of the cattle stunning apparatus must be checked at least once before
the start of work.
7 1 Check device (before and after each use).
Ensure that there is no blank cartridge in the cartridge receiver. The active parts
shall exhibit no corrosion! Check the position of the bolt. To do so, hold the device
vertically with the exit opening downwards. The bolt must be at least 4 mm inside
the sleeve and must hold itself in place there (see troubleshooting). Check the
rubber buffer and the bolt spring for wear. The lock must be screwed in flush with
the sleeve.
7 2 Alternatives
Test the device with a test block and/or a speed measurement device, and
document this test.
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page

8 Using the device
Read through these operating instructions carefully before initial
commissioning and use figures 1 - 4 on the second page for better
understanding.
Use hearing protection (user and persons in the vicinity). Noises that are
too loud can damage your hearing.
Please check that the cattle stunning apparatus is complete and that it
is functioning properly and operationally capable before use!
Never direct the device towards yourself or other persons! Watch
out for evasive movements by the animal!
8 1
Loading
Unscrew the headpiece counter-clockwise, insert a blank cartridge (calibre x17
centre-fire) with the percussion cap (coloured point) upwards, into the
intermediate piece. Screw the headpiece on fully, clockwise, hand-tight. Ensure
that the annular spring is not twisted. The opening of the annular spring must lie
opposite the trigger!
8 2 Cocking
Pull the striking pin out by the striking pin nut until the trigger can be heard
latching into place. The cattle stunning apparatus is now ready to fire
When loading the blank cartridge and cocking the striking pin, the
device must be held such that it is not directed towards operator's own
body or other people.
The striking pin shall only be cocked immediately before firing!
The device shall not be held by the muzzle. As a matter of principle,
never hold the bottom end of the device (where the bolt emerges)
against the body – even when looking for potential faults (see
troubleshooting).
If a loaded cattle stunning apparatus is not to be fired immediately, it
should be unloaded again!
www.schussapparate.de ● www.messer-lochscheiben-shop.de Page 10