TYVA MODULOO User manual

Assembly manual
TYVA MODULOO
UK 3.0
Versions : 1S/8P-4S/2P-8S/1P

SUMMARY
1 PRECAUTIONS AND SAFETY MESURES
2.0 MODULES AND ACCESORIES TYVA MODULOO
2.1 MODULOO HOUSING DETAILS
2.2 PCB SETTING IN HOUSING
2.3 VERSIONS OF LIDS
2.4 ELECTRICAL SPECIFICATIONS OF VARIOUS PCB
2.4.1 PCB 4S/2P (12,8 to 14,8 V)
2.4.2 PCB 8S/1P (25,6 to 29,6 V)
3.1 COVER SETTING UP
3.2 Li-ion 18650 CELLS
3.3 HOUSING POSITIONING
3.4 18650 CELLS SETTING UP
3.5 THE ESTABLISHMENT OF THE SPACERS
4ASSEMBLY NEGATIVE COVER
5SCREWING COVER SCREW M3 ON NEGATIVE
6POSITIVE COVER MOUTING
7POSITIVE COVER MOUTING
8 SCREWING COVER SCREW M3 ON POSITIVE
9POSITIVE AND NEGATIVE COVER ASSEMBLY 4S-2P et 8S-1P
Manual UK 2.0

Read the manual before integration of 18650 cells into the modules
Before making the connections, make a freehand sketches defining all electrical connections
Remove all metal objects from your hands : ring ,bracelet, watch…etc.
Use insulated tools
Do not short-circuit the modules
Do not immerse the modules in wetlands
Do not immerse into liquids modules
Do not burn the modules
Do not disassemble the modules
Do not subject modules to shocks or falls
Use a suitable battery charger (voltage and load current)
Use only accessories and screws supplied with TYVA MODULOO modules
For higher voltages up to 48 volts, use personal protective equipment, gloves, goggles and face shield, hearing
protection.
Do not integrated into the modules of 18650 cells of different batches, voltage and chemistry
1PRECAUTIONS AND SAFETY MESURES
Manuel UK 2.0

2.0 TYVA MODULOO MODULES AND ACCESSORIES
6
5
4
1
8
79
1
32
Housing TYVA MODULOO
Assembled positive cover
Assembled negative cover
T10 M3x14 screws
Mounting tool
Cells spacers
Horizontal Busbar
Vertical clip
Protective cover
4
8
9
7
3
2
1
5
6
- Busbar HO 1.0
- Maximum current : 140 A - Busbar VE 1.0
- Maximum current: 30 A Manuel UK 2.0

2.1 MODULOO CASES DETAILS
POSITIVE LID NEGATIVE LID
Landmarks
Slots available for
PCM ou BMS
Manual UK 2.0

2.2 FIXING THE PCB IN THE HOUSING
POSITIVE LID NEGATIVE LID
Fixing holes
Optional fixing holes for power PCB range
Manual UK 2.0

2.3 VERSIONS OF LIDS
Positive lid
Negative
hole
Pins
Pins
Positive lid Positive lid
Positive lid Negative lid
Version 1S/8P
(3,2 to 3,6 V )
Version 4S/2P
(12,8 to 14,8 V )
Version 8S/1P
(25,6 to 29,6 V )
Manual UK 2.0

2.4 ELECTRICAL SPECIFICATIONS OF THE VARIOUS PCB
Module configuration Polarity 1S/8P 4S/2P 8S/1P
Reference card
+ PCB-1S-V5.2 PCB-4S-V4.1 POS PCB-8S-V1.0 POS
- PCB-1S-V5.2 PCB-4S-V4.1 NEG PCB-8S-V1.0 NEG
Continuous discharge current* 30 A 15 A 3 A
Pulse discharge current * 240 A (10s) 50 A (1s) 30 A (20s)
Maximum operating temperature -30 à +80°C
* Its is possible to increase the discharge current by fixing the two positive and negative PCBs on the inner holes of TYVA MODULOO
housing (see section 2.2). For high discharge rate, air cooling of the modules must be taken into account.
In order not to damage the 18650 cells, it is not advised to exceed a module internal temperature of 60°C.
Optional
mounting points
Manual UK 2.0

2.4.1 PCB 4S/2P (12,8 to 14,8 V)
Version 4S/2P
(12,8 to 14,8 V
)
Fuse SMD 20A
Manual UK 2.0

Version 1S/8P
(25,6 to 29,6 V
)
2.4.2 PCB 8S/1P (25,6 to 29,6 V)
Manual UK 2.0

The 3 PCB openings from positive cover must be placed on the
3 pins housing
3.1 INSTALLATION OF 18650 CELLS
Manual UK 2.0

3.2 18650 Li-ion CELLS
Negative cell
Positive cell
18650 cells size must have the same batch, voltage and identical chemistry
The voltage difference between each cell must be less than 1.5 mV, it’s advised to measure the voltage
of each cell before module integration
18.1 mm < 18650 cell diameter < 18.6 mm
64,9 mm < cell length 18650 < 65.8 mm
Manual UK 2.0

3.3 POSITIONING THE HOUSING
Position the positive cover on the positive side of the housing
and then return the assembly on a flat surface.
123
Manual UK 2.0

3.4 INSTALLATION OF 18650 CELLS
Keying pins
Version 1S/8P
(3,2 à 3,6 V )
Version 4S/2P
(12,8 à 14,8 V )
Version 8S/1P
(25,6 à 29,6 V )
Installation of 18650 cells into 8 housings on the negative
side of the housing .
+ +
+
+
+
+++
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Manual UK 2.0

3.5 INSTALLATION OF SPACERS
Insert 4 spacers with the included tool
12
Manual UK 2.0

4MOUNTING NEGATIVE COVER
The 3 PCB openings from positive cover must be placed on the
3 pins of the housing
Manual UK 2.0

5. Screwing the M3 screw on negative cover
3
4
1
2
Setting the screwdriver with a maximum torque 3 Nm .
Place into position the negative cover and tighten the screw in the order 1,2,3,4 while
pressing down firmly on the cover.
123
Manual UK 2.0

6POSITIVE COVER MOUNTING
Return the positive side module upwards taking care to maintain the unbound positive
cover. The cells and spacers must always remain in place during this operation
Then remove the positive cover
12
Manual UK 2.0

7POSITIVE COVER MOUNTING
The 3 PCB openings from positive cover must be placed on the 3 pins of
the housing
Manual UK 2.0

8 SCREWING THE M3 SCREW ON POSITIVE COVER
4
3
1
2
Positive landmark
Placing into position the positive cover
Tighten the screws in the 1,2,3,4 order
12
Manual UK 2.0