ULTRASOURCE Ultravac 500 User manual
5
00
Vacuum Chamber Packaging Machine
Think UltraSource First.
Owner’s Manual
Effective Serial 2247+
860052 • Revision U • 06/01/2013
INTRODUCTION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
I
TABLE OF CONTENTS
General III
Specifications IV
Machine Conformity V
CE Declaration of Conformity VI
SAFETY
Personal Safety 1.1
Food Safety 1.2
General Safety Guidelines 1.2
STARTUP
Unpacking 2.1
Power Requirements 2.1
Grounding Instructions 2.1
Vacuum Pump 2.2
Gas Flush Connection 2.2
Air-Assist Connection 2.2
Checking Vacuum Pump Rotation 2.2
OPERATION
Placement of Product 3.1
Operation with Analog Control Panel 3.2
Operation with Digital Control Panel 3.3
Operator Menu on Digital Panel 3.4
Selecting a New Program 3.5
Sealing with Air-Assist 3.6
Gas Flush Option 3.6
Double Seam Seal Option 3.6
MAINTENANCE
Prior to Cleaning 4.1
Cleaning Recommendations 4.1
Vacuum Pump Maintenance 4.2
Seal Bar Maintenance 4.2
Reading the Indicators 4.3
Troubleshooting 4.3
Supervisor Menu on Digital Panel 4.5
Opening Chamber Machine 4.8
Changing Vacuum Pump Oil 4.9
Replacing Potentiometer 4.9
Replacing Power Cord 4.10
Maintenance Log 4.10
Service Log 4.10
SCHEMATICS
Designation and Function of Controls 5.1
230 Volt, Single Phase, Analog Panel 5.2
230 Volt, 3 Phase, Analog Panel 5.3
380 Volt, 50 Hz, 3 Phase, Analog Panel
5.4
230 Volt, Single Phase, Digital Panel 5.5
230 Volt, 3 Phase, Digital Panel 5.6
380 Volt, 50 Hz, 3 Phase, Digital Panel
5.7
Non-Gas Flush Pneumatic Diagram 5.8
Gas Flush Pneumatic Diagram 5.9
PARTS
Recommended Spare Parts 6.1
Pump and Chassis 6.2
Seal Bar 6.4
Lid and Hinge System 6.6
Gas Flush Components 6.8
Main Control - Front Side 6.10
Analog Control Panel 6.12
Digital Control Panel 6.14
Main Control - Back Side 6.15
Mebner Valve 6.16
Miscellaneous Machine Parts 6.17
Inline Filter Kit (Optional) 6.18
REFERENCE MANUALS
R5 Series Vacuum Pumps 7.1
INDEX
INDEX 8.1
INTRODUCTION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
II
ULTRASOURCE LLC
Ultravac®500
Vacuum Chamber Packaging Machine
Owner’s Manual
Congratulations on your Ultravac®500 vacuum packaging machine purchase. This
machine was designed to provide years of trouble free operation and to help in the
packaging of your quality food products.
Please read this owner’s manual to gain the maximum benefits of your vacuum packaging
machine and its different components.
A note about cleaning: Given all the various ways equipment is used in different
environments, we recommend the owner consult sanitation experts on how to properly
clean each piece of machinery in their plant and to do bacterial testing to insure that the
equipment is cleaned properly.
For Sales, Call:
Phone 816.753.2150 • Fax 816.753.4976
Toll-Free 800.777.5624
For Replacement Parts, Call:
Phone 816.753.2150 • Fax 816.561.2854
Toll-Free 800.777.5624
For Operational Supplies, Call:
Phone 816.841.3000 • Fax 816.753.4976
Toll-Free 888.997.6824
For Technical Support, Call:
Phone 816.753.2150 • Fax 816.753.4976
Toll-Free 800.777.5624
©Copyright 2013 UltraSource LLC
INTRODUCTION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
III
General
This owner’s manual contains information pertinent to your Ultravac®500. Basic instructions
and maintenance information is provided. Please read carefully. Failure to do so could result
in bodily injury and/or damage to the equipment.
Receiving Problems: As in all cases, before signing the bill of lading, be sure all items
have been received as listed and there is no damage in shipment. If needed, a claim must
be made immediately to the local truck line office and noted on the bill of lading.
Please fill in the information from the bill of lading and the product identification tag.
Model No.
Serial No.
Ship Date:
Owner:
Location:
Electrical service size for your Ultravac®500 (check one):
230 Volt, 3 phase, 60 Hz
230 Volt, Single phase, 60 Hz
380 Volt, 3 phase, 50 Hz
Please fill in the serial number from the pump identification tags:
Serial No.
INTRODUCTION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
IV
Specifications
Figure 0.1
Length (A): 718mm (28.25-in.)
Width (B): 610mm (24-in.)
Maximum Height (C): 1334mm (52.5-in.)
Working Height (D): 892mm (35.125-in.)
Seal Bar Length: 457mm (18-in.)
Chamber Length (E): 648mm (25.5-in.)
Chamber Width (F): 489mm (19.25-in.)
Chamber Height (G): 229mm (9-in.)
Between Seal Bars (H): 537mm (21.125-in.)
Vacuum Pump: 48m3/h (28cfm) 1.5kW (2-hp)
70m3/h (41cfm) 2.2kW (3-hp)
Net Weight: 160-kg, 353-lbs.
Electrical Connection: See Power Requirements in Section 2
Capacity: 20-30 seconds per cycle
INTRODUCTION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
V
Machine Conformity
This machine has been manufactured to conform to the following safety standards:
UL 73, Motor Operated Appliances, USA
The Ultravac 500 is manufactured to conform to the relevant provisions of ANSI/UL-73,
Tenth Edition dated 03/2011, Revised 01/2012.
CSA 22.2, No. 68, Motor Operated Appliances, Canada
The Ultravac 500 is manufactured to conform to the relevant provisions of CSA C22.2 No.
68-09, Seventh Edition, Update #2 dated 09/2010.
NSF 2 Food Equipment, Sanitation
The Ultravac 500 is manufactured to conform to the relvant provisions of NSF/ANSI 2 -
2010 dated 05/2010.
CE Low Voltage Directive (LVD) 2006/95/EC
The Ultravac 500 is manufactured to conform to the relevant provisions of
• EN 60335-1-2012 relating to “Safety of household and similar electrical appliances,”
• EN 60335-2-64:2000 relating to “Particular requirements for commercial electric kitchen
machines.”
and overall the provisions of Low Voltage Directive (LVD) 2006/95/EC relating to
“Equipment designed for use within certain voltage limits of 12 December 2006.”
CE Electromagnetic Compatibility (EMC) Directive 89/336/EEC
The Ultravac 500 is manufactured to conform to the relevant provisions of
• EN 61000-6-4 relating to “Emissions, Radiated, 30Mhz - 1Ghz”
• EN 61000-6-2 relating to “Emissions, Conducted, 150kHz - 30Mhz”
• EN 61000-4-2 relating to “Immunity ESD ± 4kV Contact/ ±8kV air discharge “
• EN 61000-4-3 relating to “Immunity Radiated RF, 10V/m, 80Mhz - 2.7Ghz”
• EN 61000-4-4 relating to “Immunity EFT (Mains) ±1kV”
• EN 61000-4-5 relating to “Immunity Surge AC, ±2kV”
• EN 61000-4-6 relating to “Immunity Conducted RF (Mains), 10Vrms.”
and overall the provisions of “Electromagnetic Compatibility (EMC) Directive 89/336/EEC of
15 December 2004.”
The Design and Technical Construction files for this machine are maintained at:
UltraSource LLC
1414 West 29th Street
Kansas City, MO 64108-3604 USA
INTRODUCTION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
VI
UltraSource LLC
1414 West 29th Street
Kansas City, MO 64108-3604 USA
UltraSource LLC
1414 West 29th Street
Kansas City, MO 64108-3604 USA
T. 816.753.2150
F. 816.753.4976
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
1.1 SAFETY
Safety
Personal Safety
The procedures and guidelines herein must be followed precisely to avoid problems that can
result in property damage, personal injury, or death. If you have any questions related to
this information, please contact Ultravac Services Inc. at 800.777.5624.
DANGER
Hazardous voltage.
Disconnect and lockout power before servicing machine or cleaning. Do not remove panels
unless power has been disconnected, locked out, and tagged out at risk of electric shock
hazard.
DANGER
Hazardous voltage.
Improper connection of the equipment-grounding conductor can result in a risk of electric
shock.
WARNING
Read and understand owner’s manual before using this machine. Failure to follow operating
instructions could result in personal injury or damage to equipment.
WARNING
Explosion hazard.
Do not use a gas with an oxygen content greater than 22% with gas flush option.
CAUTION
Blade hazard.
Do not remove, install, or replace blades without protective gloves. Perforating knife blade is
sharp. Use care when handling.
CAUTION
Blade hazard.
Do not remove, install, or replace blades without protective gloves. Precut knife blade is
sharp. Use care when handling.
CAUTION
Cleaning agents.
Do not get the cleaning agents in eyes, on skin, or on clothing. Always wear rubber gloves,
goggles, and protective clothing when contact is likely. Consult product manufacturer for
specific details.
Signal words used in classification of potential hazards are defined as follows:
DANGER:Indicates an imminently hazardous situation, which, if not avoided, may result in death or
serious injury.
WARNING:Indicates a potentially hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or
moderate injury. Caution also indicates actions that may cause property damage.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
1.2 SAFETY
SAFETY
Food Safety
Food Packaging
While this machine is often used for food packaging and vacuum cooking, there are
inherent risks associated with this packaging technique that could cause serious illness
or death to the consumer of the food product. If you are using this machine for a food
application, you must consult with a reputable food technologist or specialist in vacuum/
modified atmosphere packaging (M.A.P.) to review the safety of your application.
Gas Flush
In order to ensure proper shelf life of the food product packaged in this machine, you
must contact a reputable food technologist or specialist in vacuum/modified atmosphere
packaging (M.A.P.) to review and develop the appropriate gas mixture for your package,
and you must perform quality control and gas analysis on your finished M.A.P. packages.
General Safety Guidelines
Obvious safety guidelines should be observed.
• Be sure to turn off power to your packaging machine before any maintenance work is
performed.
• Follow approved Lockout/Tagout procedures.
• Place machine on a flat, stable surface.
• Do not place tools, parts, or other objects on or inside machine while operating.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
2.1 STARTUP
Startup
Unpacking
1. Carefully remove crate from the skid.
2. Remove machine from skid.
3. Wipe down outside of the machine.
Power Requirements
The machine is available with 2 horsepower or 3 horsepower vacuum pumps.
The owner must supply the correct 3 phase or single phase power source in accordance
with the National Electric Code.
Grounding Instructions
The Ultravac®500 must be grounded. In the event of malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. All
3 phase units are equipped with an equipment-grounding plug and the single phase units
are equipped with an equipment-grounding conductor cord. The plug must be plugged into
an appropriate outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
DANGER
Hazardous voltage.
Improper connection of the equipment-grounding conductor can result in a risk of electric
shock.
The equipment-grounding conductor outer surface is green with or without yellow stripes.
If repair or replacement of the cord or plug is necessary, do not connect the equipment-
grounding conductor to a live terminal. Check with a qualified electrician or Ultravac
Services technician if the grounding instructions are not completely understood, or if there
is doubt as to whether the unit is properly grounded. Do not modify the plug provided with
the unit – if it will not fit the outlet; have a proper outlet installed by a qualified electrician.
Customer Voltage Pump Motor Full Load Amps
Supply conductor shall have an
ampacity not less than 125% of
the Pump Motor Full Load Amps
230, 60 Hz, Single
Phase 13.5
230, 60 Hz, 3 Phase 10
380, 50/60 Hz, 3
Phase 6.3
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
2.2 STARTUP
STARTUP
Vacuum Pump
It is essential to check the oil level daily and to change the oil after every 500 hours of
operation. Read the oil level with the machine turned off. Oil may be added until the level
reaches the MAX level shown in the sight glass on the pump. Refer to the pump manual
supplied with the machine for details on changing the oil.
NOTE: ALL ULTRAVAC CHAMBER MACHINES ARE SHIPPED WITH OIL IN THE PUMP.
HOWEVER THE FACTORY RECOMMENDS CHECKING THE OIL LEVEL PRIOR TO FIRST USE!
Gas Flush Connection
The owner must supply a suitable regulator with a range of 0 to 60 p.s.i. We recommend
using food-grade flexible hose with a 1/4-in. I.D. and a maximum length of 15-ft. Maximum
regulator pressure is 15 p.s.i.
DANGER
OXYGEN ENRICHED USE
ULTRAVAC TRAY SEALING AND VACUUM CHAMBER MACHINES ARE NOT DESIGNED
FOR USE WITH OXYGEN ENRICHED PROCESS GASES. ANY APPLICATION THAT REQUIRES
A PROCESS GAS CONTAINING 25% OR MORE OXYGEN SHOULD CONTACT ULTRAVAC
SERVICES AT 800.777.5624 AS RETROFIT OPTIONS ARE REQUIRED.
RUNNING THIS MACHINE WITH AN OXYGEN ENRICHED PROCESS GAS WITHOUT THE
NECESSARY RETROFIT KIT COULD CAUSE SEVERE INJURY, DAMAGE, OR DEATH.
ULTRAVAC TRAY SEALING AND VACUUM CHAMBER MACHINES THAT ARE RETROFITTED
WITH THE NECESSARY KIT WILL HAVE A DECAL ABOVE OR BESIDE THE GAS SUPPLY
CONNECTION INDICATING THE MACHINE’S READINESS TO RUN OXYGEN ENRICHED
PROCESS GASES.
Checking Vacuum Pump Rotation
Caution: Check oil level of pump before starting pump (please refer to pump manual).
To check the direction of the pump rotation, briefly engage the “POWER ON” switch and
observe the motor fan at the end of the pump. The fan should rotate as indicated by the
arrow on the fan cover. To correct the rotation, switch any two phases in the plug.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.1 OPERATION
OPERATION
Placement of Product
For best sealing results, it is important to:
• Check the pump oil level daily.
• Select a pouch that fits the product.
• Carefully load the product into the pouch.
• Keep the product and the product residue away from the seal area of the pouch.
• Place the product as far into the pouch as possible.
• Maintain an equal amount of the product above and below the seal bar (see Figure
3.1, below on use of filler plates).
• Use Filler Plates for raising the height of the product.
• Lay the pouch flat on the seal area, keeping the pouch free of wrinkles.
• Place the pouch so that the open end is inside the chamber when the lid is closed.
PRODUCT HALF HEIGHT
EVEN WITH TOP OF
SEAL BAR
Figure 3.1
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
3.2 OPERATION
OPERATION
Operation with Analog Control Panel
The analog control panel is shown below, Figure 3.2.
The range for timed vacuum is 0 to 55 seconds and is controlled by the Vacuum
Potentiometer. We suggest an initial setting of “3” on the dial.
Seal impulse is the length of time the seal bar is turned on and can range from 0 to 2
seconds. The impulse time is controlled by the Seal Potentiometer. UltraSource recommends
an initial setting of “6” on the potentiometer. This setting will vary according to the thickness
of the pouch. Thinner pouches will require a lower setting while thicker pouches will require
a higher setting.
Experiment with both settings to achieve the best results.
POWER SWITCH VACUUM
POTENTIOMETER
SEAL
POTENTIOMETER
SEAL LIGHT
(RED)
VACUUM
INDICATOR
VACUUM LIGHT
(GREEN)
Figure 3.2
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.3 OPERATION
Operation with Digital Control Panel
The digital control panel is shown below, Figure 3.3. It allows the user more options than
the standard control panel. The embedded microprocessor controls each sequence of the
packaging operation. Settings for the vacuum, gas, and sealing are entered as parameters
through the keypad. This allows the user to custom program every step of the packaging
process. The precise vacuum and gas pressures are controlled by a pressure based sensor.
The vacuum pressure, gas pressure, and seal time are displayed on a large 16-character
LCD backlit readout, which is easily readable in all lighting conditions. As each sequence is
performed, the real-time pressure level or cycle time is displayed.
The digital front panel can save up to ten pre-programmed routines, which can be retrieved
at any time for specific packaging applications. With the supervisor security feature turned
on, these programs cannot be inadvertently changed.
The VACPLUS option allows the operator to run the pump from 0 to 20 seconds after the set
vacuum level is achieved.
The Gas Flush option allows the operator to introduce an inert gas into the chamber after
the vacuum stage. This option can be used as a filler to prevent crushing of the product
after sealing, as a means to prolong shelf life, or as a means to maintain desirable product
appearance.
The digital front panel has an auto stop, which will automatically seal if the preset vacuum is
not reached. This feature decreases the cycle time and optimizes the vacuum level of each
product.
The digital front panel, which includes the keypad, illuminated display, and microprocessor,
uses sealed components and is conformal coated in a moisture-proof coating. The digital
front panel meets or exceeds the requirements of NEMA 4. The front of the digital display is
sealed and flush for easy cleaning.
The digital control has both pulsed vacuum and pulsed venting options for fragile product.
The digital control has a maintenance screen for testing valves and a special loop option for
multiple vacuum/gas cycles before sealing.
Figure 3.3
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
3.4 OPERATION
OPERATION
VACPLUS: 4.0
SEAL: 1.2
VACUUM: 98
RUNNING PROG: 1
THAT WAS RUN WILL BE THE CURRENT PROGRAM
SHOWN IN THE WINDOW. TO SET THE OPERATING
PARAMETERS FOR THE PROGRAM SHOWN,
PRESS THE MENU KEY.
THIS IS THE MAIN MENU SCREEN. WHEN
THE MACHINE STARTS UP, THE LAST PROGRAM
NOTE: IF THE SUPERVISOR HAS SET SECURITY ON,
THESE SETTINGS CANNOT BE CHANGED
UP AND DOWN ARROW KEYS.
VACUUM IS SET TO % VACUUM USING THE
(FOR THE SPECIFIED NUMBER OF SECONDS) AFTER
THE % VACUUM SET IN THE VACUUM MENU.
THE PRESSURE IN THE CHAMBER HAS REACHED
PUMP TO CONTINUE EVACUATING THE CHAMBER
A SETTING GREATER THAN ZERO ALLOWS THE
VACPLUS MAY BE SET FROM 0 TO 20 SECONDS.
USE THE UP AND DOWN ARROW KEYS TO
THE SEAL SETTING IS IN SECONDS.
CHANGE THE SEAL TIME.
THE RANGE IS 30% TO 99%.
THE RANGE IS 0 TO 2 SECONDS.
THE RANGE IS 0 TO 20 SECONDS.
PRESS THE MENU KEY.
PRESS THE MENU KEY.
PRESS THE MENU KEY.
NO
-
+
PROGRAM
YES
-NO
YES
PROGRAM
+
NO
-
YES
+
PROGRAM
YES
PROGRAM
+
-NO
Operator Menu on Digital Panel
NOTE: If the supervisor has set security on, these settings cannot be changed.
This is the Main Menu screen. When
the machine starts up, the last program
that was run will be the current program
shown in the window. To set the operating
parameters for the program shown press
the MENU Key.
VACUUM is set to % vacuum using the UP
and DOWN arrow keys. The range is 30%
to 99%.
Press the MENU Key.
VACPLUS may be set greater than zero
to allow the pump to continue evacuating
the chamber (for the specified number
of seconds) after the pressure in the
chamber has reached the % vacuum set
in the vacuum menu. The range is 0 to 20
seconds.
Press the MENU Key.
The SEAL setting is in seconds.
Use the UP and DOWN arrow keys to
change the seal time. The range is 0 to 2
seconds.
Press the MENU Key.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.5 OPERATION
ALSO CORRESPONDS TO THE VACUUM
GAS IS SET TO % GAS USING THE UP
AND DOWN ARROW KEYS. THIS VALUE
GAS: 75
IF YOUR MACHINE IS EQUIPPED WITH THE GAS
PRESSING THE UP OR DOWN ARROW KEYS.
OPTION, IT CAN BE TURNED ON OR OFF BY
GAS: YES
READING INSIDE THE CHAMBER.
WHEN GAS FLUSHING TO A LOW % VACUUM.
THE RANGE IS 98% TO 30%.
IT IS RECOMMENDED TO USE PULSE VENT
PRESS THE MENU KEY.
PRESS THE MENU KEY.
NO
-
YES
+
PROGRAM
NO
-
YES
+
PROGRAM
Operator Menu on Digital Panel (continued)
WARNING
Explosion hazard.
Do not use a gas with an oxygen content greater than 22% with gas flush option.
If the machine is equipped with the gas
option, it can be turned ON or OFF by
pressing the UP or DOWN arrow keys.
Press the MENU Key.
GAS is set to % gas using the UP and
DOWN arrow keys. This value also
corresponds to the vacuum reading inside
the chamber. It is recommended to use
Pulse Vent when gas flushing to a low %
vacuum. The range is 98% to 30%.
Press the MENU Key.
Figure 3.5
ENTER PROGAM: 2
RUNNING PROG: 1
+
-
PROGRAM
YES
NO
+
-
PROGRAM
YES
NO
Selecting a New Program
From the Main Menu, use the UP and
DOWN arrow keys to select a new program.
Press the UP arrow to switch to Program 2
(or any of the 10 programs).
New parameters may be set for Vacuum,
Seal Time, and Gas for Program 2 (following
the procedures described in the previous
example) or simply close the lid on the
machine and run Program 2.
Figure 3.6
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
3.6 OPERATION
OPERATION
Sealing with Air-Assist
All machines are equipped with regulators for air-assisted sealing. Set the air pressure
regulator to 20 p.s.i. increasing to a maximum of 40 p.s.i. While a good seal can be
obtained without air-assist, use of air-assist is recommended when gas back-flushing above
average pressure, using shrink pouches, packaging a product that easily contaminates the
seal area of the pouch, trying to overlap pouches, wrinkles cannot be avoided in the seal
area, or when using the Double Seam Seal Option.
Gas Flush Option
Gas flushing is the introduction of an inert gas into the chamber after the vacuum stage
is finished. Gas can be used as a filler to prevent crushing of the product after sealing, as
a means to prolong shelf life, or as a means to maintain desirable product appearance.
Commonly used gasses include nitrogen, carbon dioxide, or a mixture of both. Consult your
local gas supplier to select the proper gas for your product.
WARNING
Explosion hazard.
Do not use a gas with an oxygen content greater than 22% with gas flush option.
Double Seam Seal Option
All machines are equipped with standard seal bars having a single seal element per seal
bar. The double seam seal bars have two seal elements per seal bar. We recommend using
air-assisted sealing with this option to achieve best results.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
4.1 MAINTENANCE
MAINTENANCE
Prior to Cleaning
Every environment and application is different; therefore, UltraSource cannot provide
cleaning instructions to guarantee microbiological sanitation. UltraSource requests that the
owner of this machine consult with sanitation experts to review the unit working in their
particular environment to develop a robust cleaning schedule and methodology, followed by
bacterial testing to ensure satisfactory cleaning procedures are followed.
Cleaning Recommendations
Before cleaning the machine, turn power off; disconnect the main power, and lockout the
connection.
DANGER
Hazardous voltage.
Disconnect and lockout power before servicing machine or cleaning. Do not remove panels
unless power has been disconnected and locked out at risk of electric shock hazard.
Check with the detergent and sanitizer manufacturers that their products are compatible
with the listed materials.
CAUTION
Cleaning agents.
Do not get the cleaning agents in eyes, on skin, or on clothing. Always wear rubber gloves,
goggles, and protective clothing when contact is likely. Consult product manufacturer for
specific details.
Never hose down the machine. Damage caused by hosing or high pressure washing is not
covered under warranty.
1. Filler Plates: Remove filler plates. The filler plates are made from polyethylene. Clean,
sanitize, and dry. High pressure water spray can be used on the filler plates.
2. Lid and Backup Strip: The lid is constructed of acrylic. Use only nonabrasive soap and
water. Do not use window sprays or kitchen scouring compounds. The backup strip is
made of silicone. Clean, sanitize, and dry.
3. Seal Bars: Remove the seal bars by first lifting them up off of the guide rods. Remove
the wire connectors from the adapter clips on the seal bar and remove the seal bar from
the machine. The seal bars are made of aluminum and phenolic. Clean, sanitize, and
dr y.
4. Chamber and Base: The chamber and base are made of 304 stainless steel. Clean,
sanitize, and dry, including under the seal bar bladder (not removable).
5. Clean under the machine.
6. Reinstall the seal bar.
7. Use bacteriological testing to insure cleaning process.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 • 800.777.5624 • 816.753.2150
4.2 MAINTENANCE
MAINTENANCE
Step 1.
Remove the seal bars from the machine. Pull
off the Teflon®tape strip and discard. Clean
off any remaining Teflon®tape adhesive
using acetone or an equivalent solvent.
Step 2.
Using a 2mm Allen wrench, loosen the set
screws for the cut-off wire and the seal
element on both ends of the seal bar and
discard.
Step 3.
If you are replacing the L-shaped spring retainer and the spring at this time, loosen the set
screw and remove the old spring retainer and spring and install the new ones. Adjust the
spring retainer to allow an 1/8-in. gap between the spring retainer and the seal bar. This
will allow the seal element to remain under tension after tightening the seal element.
TEFLON
TAPE
CUT-OFF
WIRE
SEAL ELEMENT
SET SCREW
2mm ALLEN
WRENCH
TIGHTENING
TOOL
BRASS CONTACT
SLOTTED TIP
SCREWDRIVER
Vacuum Pump Maintenance
Consult the pump manufacturer’s manual provided with the machine for detailed
information.
Seal Bar Maintenance
The following illustrations show replacement of the seal elements for the seal bars.
Figure 4.1
Figure 4.2
Figure 4.3
Teflon®tape Seal element
Set screw
2mm Allen
wrench
Cut-off wire
Brass contact
Slotted tip
screwdriver
Tightening
tool
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