Universal Tool UT5766 Specifications

Read these instructions carefully before installing, operating,
servicing or repairing this tool. Keep these instructions in a safe
accessible place.
Important
Operator Instructions
Includes - Foreseen Use, Work Stations, Putting Into Service, Operating,
Dismantling, Assembly and Safety Rules
Manufacturer/Supplier Product Type RPM
Cycles Per Min
Universal Air Tool Company Limited
Unit 8
Lane End Industrial Park
High Wycombe
Bucks
HP14 3BY
Tel No Fax No(01494) 883300 (01494) 883237
Model No/Nos Serial No
Product Nett Weight
lbs
Kg
Recommended Use Of
Balancer Or Support
Recommended Hose Bore
Size - Minimum
Recommended Max.
Hose Length
Ins M/M Ft M
Foreseen Use of the Tool
The tool is designed for the purpose of cleaning or sanding of materials
using a continuous abrasive belt. Belts are available in various grades to
suit fine finishing or fast material removal.
Do not use the tool for any other purpose than that for which it was
designed. Do not modify this tool for any other use or for its use as a belt
sander without first consulting the manufacturer or the manufacturer’s
authorised distributor.
Putting Into Service
Air Supply
Use a clean lubricated air supply that will
give a measured air pressure at the tool
of 90 p.s.i./6.3 bar when the tool is
running with the trigger fully depressed.
Use recommended hose size and
length. It is recommended that the tool
is connected to the air supply as shown
in figure 1. Do not connect the tool to
the air line system without incorporating
an easy to reach and operate air shut off
Work Stations
The tool should only be used as a hand held hand operated tool. It is
always recommended that the tool is used when standing on a solid
floor. It can be used in other positions but before any such use the
operator must be in a secure position having a firm grip and footing and
be aware of the safety rules to be obeyed when using the sander.
60mm Belt Sander
UT5766
7000
3/8 10 30 10
No
2.4
1.1
Page No 1
Noise Level Sound Pressure Level 86.8 dB(A)
Test Method Tested in accordance with Pneurop
test code PN8NTC1
Vibration Level
Test Method Tested in accordance with ISO
standard 8662
1.43 Metres / Sec²
Air Pressure
Recommended Working
6.3
bar
90
PSI
Recommended Minimum
n/a
bar
n/a
PSI
Maximum
7.0
bar
100
PSI
Personal Safety Equipment
Use - Safety Glasses
Yes
Use - Safety Gloves
Use - Safety Boots
Use - Breathing Masks
Yes
Use - Ear Protectors
valve. The air supply should be lubricated. It is strongly recommended
that an air filter, regulator, lubricator (FRL) is used as shown in Figure 1
as this will supply clean, lubricated air at the correct pressure to the tool.
Details of such equipment can be obtained from your supplier. If such
equipment is not used then the tool should be lubricated by shutting off
the air supply to the tool, depressurising the line by pressing the trigger
on the tool. Disconnect the air line and pour into the intake bushing a
teaspoonful (5ml) of a suitable pneumatic motor lubricating oil
preferably incorporating a rust inhibitor. Reconnect tool to air supply
and run tool slowly for a few seconds to allow air to circulate the oil. If
tool is used frequently lubricate on daily basis and if tool starts to slow or
lose power.
It is recommended that the air pressure at the tool whilst the tool is
running is 90 p.s.i./6.3 bar. The tool can run at lower and higher
pressures with the maximum permitted working air pressure of 100
p.s.i./7 bar.

Operating
Select a suitable abrasive belt of the required grade. The belt size for this
tool is 60 mm wide x 260 mm circumference (continuous belt) and is
available in various grades. The coarseness of the grit decreases as the
grade number increases, for example 40 is coarse and 120 very fine.
Fit the belt ensuring that it sits centrally on the drive roller and the idle
roller.
Apply the sander lightly to the work and allow the belt to do the work.
Take great care when sanding around sharp edges and corners to
avoid snagging and belt damage or breakage. It is always
recommended to use safety glasses and a breathing mask. The
sanding of certain materials may create a hazardous dust which may
require special breathing equipment. Check before using the tool.
Even if the tool has a low noise level, the actual sanding process may
create a noise such that hearing protectors should be worn.
If there are sharp edges on the material being sanded then safety gloves
are recommended.
Do not continue to use belts that are clogged or worn as this will make
the sanding process inefficient and the need to apply unnecessarily high
loads to the tool.
Only use belts of the dimensions specified. To use an incorrect belt will
either cause it to break or fly off. Both occurrences could be dangerous.
Safety Rules For A Sander
1) Read all the instructions before using this tool. All operators must be
fully trained in its use and aware of these safety rules.
2) Do not exceed the maximum working air pressure.
3) Use personal safety equipment.
4) Use only compressed air at the recommended conditions.
5) If the tool appears to malfunction remove from use immediately and
arrange for service and repair.
6) If the tool is used with a balancer or other support device ensure that
it is fixed securely.
7) Always keep hands away from the working attachment fitted to the
tool.
8) The tool is not electrically insulated. Never use the tool if there is any
chance of it coming into contact with live electricity.
9) Always when using the tool adopt a firm footing and/or position and
grip the tool firmly to be able to counteract any forces or reaction forces
that may be generated whilst using the tool.
10) Use only correct spare parts. Do not improvise or make temporary
repairs.
11) Do not lock, tape, wire, etc. the on/off valve in the run position. The
trigger/lever etc. must always be free to return to the ‘off’ position
when it is released.
12) Always shut off the air supply to the tool, and depress the
trigger/lever etc. to exhaust air from the feed hose before fitting,
adjusting or removing the working attachment.
13) Check hose and fittings regularly for wear. Replace if necessary. Do
not carry the tool by its hose and ensure the hand is remote from the
on/off control when carrying the tool with the air supply connected.
14) Take care against entanglement of moving parts of the tool with
clothing, ties, hair, cleaning rags, etc. This will cause the body to be
drawn towards the tool and can be very dangerous.
15) It is expected that users will adopt safe working practices and
observe all relevant legal requirements when installing, using or
maintaining the tool.
16) Do not install the tool unless an easily accessible and easily operable
on/off valve is incorporated in the air supply.
17) Take care that the tool exhaust air does not cause a problem or
blows on another person.
18) Never lay a tool down unless the working attachment has stopped
moving.
Page No 2
Tool Maintenance
It shall be the tool owner’s and/or employer’s responsibility to assure
that tools are maintained in a safe operating condition. Tool
maintenance and repair shall be performed by authorised, trained,
competent personnel. Tools shall be disconnected from their
compressed air supply before repairs are attempted. Repairs shall be
consistent with the manufacturer’s recommended procedures. Tool,
hoses and fittings shall be replaced if unsuitable for safe operation. It
shall be the tool owner’s and/or employer’s responsibility to keep
required rating markings and warnings on the tool in legible condition.

UT5766 60mm Belt Sander
Page No 3
Jun 2012 Ver 1.00
Ref No Part No Description
1A UT5766-01A Motor Housing
2 UT5766-02 Deflector
3 UT5766-03 Tap Screw (2)
4 UT5766-04 Inlet Bushing
5 UT5766-05 Regulator Set
6 UT5766-06 Ball Bearing (3)
7 UT5766-07 F-Bearing Case
8 UT5766-08 Rotor Blade (5)
9 UT5766-09 Rotor
10 UT5766-10 Cylinder
11 UT5766-11 B-Bearing Case
12 UT5766-12 Ball Bearing
13 UT5766-13 O-Ring
14A UT5766-14 Motor Nut
15 UT5766-15 Spring
16 UT5766-16 O-Ring
17 UT5766-17 Valve Stem
18 UT5766-18 O-Ring
19 UT5766-19 O-Ring
20 UT5766-20 Valve Pin Sleeve
21 UT5766-21 Spring Pin
22 UT5766-22 Valve Lever
23 UT5766-23 Snap Ring (2)
24 UT5766-24 Lever Roller
25 UT5766-25 Lever Shaft
26 UT5766-26 Ball Bearing (2)
27 UT5766-27 Idler Roller
28 UT5766-28 Roller Shaft
29 UT5766-29 Spring Pin
Ref No Part No Description
30 UT5766-30 Cap Screw
31 UT5766-31 Spring Washer
32 UT5766-32 Driver Shaft
33 UT5766-33 Snap Ring
34 UT5766-34 Driver Roller
35 UT5766-35 Spring Washer (2)
36 UT5766-36 Cap Screw
37A UT5766-37A Frame
38 UT5766-38 Spacer
39A UT5766-39A Guide
40 UT5766-40 Knob (2)
41 UT5766-41 Washer (2)
42 UT5766-42 Needle Pin
43 UT5766-43 Pulley
44 UT5766-44 Washer (2)
45 UT5766-45 Nut
46 UT5766-46 Belt
47 UT5766-47 Belt Cover
48 UT5766-48 Pulley
49 UT5766-49 Set Screw (2)
50 UT5766-50 Nut
51 UT5766-51 Washer
52 UT5766-52 Wheel Cover
53 UT5766-53 Screw (3)
54 UT5766-54 Spring Washer (3)
55 UT5766-55 Washer (3)
57 UT5766-57 Hex Wrench (2.5mm)
58 UT5766-58 Hex Wrench (5mm)
70 UT5766-70 Spring Washer

Distributor
Notes
Page No 4
This document may not be copied wholly or in part by anyone without the consent of the Directors of Universal Air Tool Company Limited
©Copyright of Universal Air Tool Company Limited, established in the United Kingdom, 1994
Accessories
Designed & Written in the U.K.
Declaration of Conformity
Universal Air Tool Company Limited
Unit 8, Lane End Industrial Park, High Wycombe, Bucks, HP14 3BY, England
declare under our sole responsibility that the product
Model UT5766 60mm Belt Sander, Serial Number
to which this declaration relates is in conformity with the following standard(s) or other normative document(s)
EN792 (Draft), EN292 Parts 1 & 2, ISO 8662 Parts 1, 2 & 14, Pneurop PN8NTC1
following the provisions of
Place of issue For and on behalf of the company
Lane End C. Moppett, Managing Director
Directive 2006/42/EC
ARTHUR PATERSON