Vacon nxs User manual

vacon nxs/p
ac drives
user manual
wall-mounted drives
standalone drives
®

PREFACE
Document ID: DPD00910D1
Date: 30.11.2015
ABOUT THIS MANUAL
This manual is copyright of Vacon Plc. All Rights Reserved.
The User Manual gives you the necessary information about the installation, commissioning
and operation of Vacon NX AC drives. We recommend that you read carefully these
instructions before the first power-up of the AC drive.
PREFACE VACON · 3
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START-UP QUICK GUIDE
Do at minimum these 10 procedures during the installation and commissioning.
If you have problems, speak to the distributor near you.
1.Do a check that the delivery agrees to your order, see Chapter 3 Receiving the delivery.
2.Before you start the commissioning, read carefully the safety instructions in Chapter 2
Safety.
3.Before the mechanical installation, do a check of the minimum clearances around the AC
drive (Chapter 4 Mounting) and do a check of the ambient conditions in Chapter 9.2
Vacon® NXS and NXP - technical data.
4.Do a check of the dimensions of the motor cable, mains cable, mains fuses and do a
check of the cable connections. Read Chapters 5.1 Cable connections to 5.3 Cable
dimensioning and selection.
5.Obey the installation instructions, see Chapter 5.7 Cable installation.
6.Find information on the control connections in Chapter 6.2.2 Control terminals.
7.If the Start-Up wizard is active, select the language of the keypad and the application.
Accept the selections with the Enter button. If the Start-Up wizard is not active, obey the
instructions a and b.
a)Select the language of the keypad from the Menu M6, page 6.1. For instructions on
how to use the keypad, see Chapter 7 Control panel.
b)Select the application from the Menu M6, page 6.2. For instructions on how to use
the keypad, see Chapter 7 Control panel.
8.All parameters have factory default values. To make sure that the AC drive operates
correctly, make sure that these group G2.1 parameters have the same data as the
nameplate. For more information on the parameters in the list below, see the All-in-One
Application Manual.
•nominal voltage of the motor
•nominal frequency of the motor
•nominal speed of the motor
•nominal current of the motor
•motor cos phi
9.Obey the commissioning instructions, see Chapter 8 Commissioning and additional
instructions.
10.The Vacon NXS or NXP AC drive is ready for operation.
Vacon Plc is not responsible if you use the AC drives against the instructions.
VACON · 4 START-UP QUICK GUIDE
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TABLE OF CONTENTS
Preface
About this manual 3
Start-up Quick Guide
1 Approvals 8
2 Safety 12
2.1 The safety symbols used in the manual 12
2.2 Warning 12
2.3 Caution 13
2.4 Grounding and earth fault protection 14
2.5 Electro-magnetic compatibility (EMC) 15
2.6 Using an RCD or an RCM device 15
3 Receiving the delivery 17
3.1 Package label 17
3.2 Type designation code 18
3.3 Storage 21
3.4 Removing the packaging and lifting the AC drive 21
3.4.1 Weight of the AC drive 21
3.5 Accessories 22
3.5.1 FR4-FR6 cable accessories 22
3.5.2 FR7-FR8 cable accessories 24
3.6 "Product modified" label 27
3.7 Disposal 27
4 Mounting 28
4.1 General information about mounting 28
4.2 Dimensions for wall mounting 29
4.2.1 Wall mounting of FR4-FR6 29
4.2.2 Wall mounting of FR7 30
4.2.3 Wall mounting of FR8 31
4.2.4 Wall mounting of FR9 32
4.3 Dimensions for flange mounting 33
4.3.1 Flange mounting of FR4 to FR6 33
4.3.2 Flange mounting of FR7 and FR8 35
4.3.3 Flange mounting of FR9 38
4.4 Dimensions for standalone 39
4.4.1 Standalone (FR10 and FR11) 39
4.5 Cooling 40
4.5.1 Cooling of FR4 to FR9 40
4.5.2 Cooling of standalone AC drives (FR10 to FR11) 43
5 Power cabling 44
5.1 Cable connections 44
5.2 UL standards on cabling 46
TABLE OF CONTENTS VACON · 5
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5.3 Cable dimensioning and selection 46
5.3.1 Cable and fuse sizes for 208-240 V and 380-500 V, FR4 to FR9 47
5.3.2 Cable and fuse sizes for 500-690 V, FR6 to FR9 51
5.3.3 Cable and fuse sizes for 380-500 V, FR10 to FR11 53
5.3.4 Cable and fuse sizes for 500-690 V, FR10 to FR11 55
5.4 Understanding the power unit topology 56
5.5 Brake resistor cables 57
5.6 Preparing for the cable installation 58
5.7 Cable installation 58
5.7.1 Frames FR4 to FR7 58
5.7.2 Frames FR8 to FR9 64
5.7.3 Frames FR10-FR11 69
6 Control unit 70
6.1 Control unit components 70
6.2 Control unit cabling 71
6.2.1 Selection of the control cables 71
6.2.2 Control terminals 71
6.3 Installation of option boards 75
6.4 Galvanic isolation barriers 76
7 Control panel 77
7.1 Control keypad 77
7.2 Display 78
7.3 Navigation on the control panel 79
7.4 Using the Monitoring menu (M1) 81
7.5 Using the Parameter menu (M2) 82
7.5.1 Finding the parameter 82
7.5.2 Editing the text values 83
7.5.3 Editing the numerical values 84
7.6 Using the Keypad control menu (M3) 85
7.6.1 Control place 85
7.6.2 The keypad reference submenu (P3.2) 86
7.6.3 Changing the rotation direction 87
7.6.4 Disabling the Stop motor function 87
7.6.5 Special functions in the Keypad control menu 87
7.7 Using the Active faults menu (M4) 88
7.7.1 The fault time data record 88
7.8 Using the Fault history menu (M5) 90
7.8.1 Resetting the Fault history menu 91
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7.9 Using the System menu (M6) 91
7.9.1 Changing the language 95
7.9.2 Changing the application 95
7.9.3 Copy parameters (S6.3) 96
7.9.4 Comparing the parameters 99
7.9.5 Security 101
7.9.6 Keypad settings 105
7.9.7 Hardware settings 107
7.9.8 System info 112
7.10 Using the Expander board menu (M7) 117
7.10.1 Examining the connected expander boards 118
7.10.2 Finding the expander board parameters 119
7.11 Further keypad functions 120
8 Commissioning and additional instructions 121
8.1 Commissioning safety 121
8.2 Commissioning of the drive 122
8.3 Operation of the motor 122
8.3.1 Checks before starting the motor 122
8.3.2 The Run test without the motor 123
8.3.3 Start-up test 123
8.3.4 Identification run 123
8.3.5 Connecting the motor to the process 123
8.4 Measuring the cable and motor insulation 124
8.5 Installation in an IT system 124
8.5.1 Frames FR4, FR5, and FR6 124
8.5.2 Frame FR7 125
8.5.3 Frames FR8 - FR11 127
8.6 Maintenance 127
8.6.1 Capacitor reforming 128
9 Technical data for NXS and NXP 129
9.1 AC drive power ratings 129
9.1.1 Mains voltage 208-240 V 129
9.1.2 Mains voltage 380-500 V 131
9.1.3 Mains voltage 500–690 V 133
9.1.4 Overload capability 135
9.1.5 Brake resistor ratings 136
9.2 Vacon®NXS and NXP - technical data 140
9.3 The compliance with the product standard IEC/EN 61800-3 + A1 145
9.3.1 Environment definitions in product standard IEC/EN 61800-3 + A1 147
10 Fault tracing 148
10.1 Resetting a fault 148
10.2 Fault codes 150
11 Appendix 1 157
11.1 Power losses for 380-500 V 157
11.2 Power losses of 500-690 V 162
TABLE OF CONTENTS VACON · 7
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1 APPROVALS
Here are the approvals that have been granted to this Vacon AC drive.
1.EC Declaration of conformity
•Find the EC Declaration of Conformity on the next pages.
2.UL approval
•cULus approval file number E171278.
3.RCM approval
•RCM approval number E2204.
VACON · 8 APPROVALS
1 TEL. [phone] · FAX [phone]

EC DECLARATION OF CONFORMITY
We
Manufacturer’s name: Vacon Oyj
Manufacturer’s address: P.O. Box 25
Runsorintie 7
FIN-65381 Vaasa
Finland
hereby declare that the product
Product name: Vacon NXS/P Frequency converter
Model designation: Vacon NXS/P 0003 2.... to 0300 2....
has been designed and manufactured in accordance with the following
standards:
Safety: EN 61800-5-1:2007
EN 60204-1:2006+A1:2009 (as relevant)
EMC: EN 61800-3:2004+A1:2012
and conforms to the relevant safety provisions of the Low Voltage Directive
(2006/95/EC) and EMC Directive 2004/108/EC.
It is ensured through internal measures and quality control that the product
conforms at all times to the requirements of the current Directive and the
relevant standards.
In Vaasa, 7th of October, 2014
Vesa Laisi
President
The year the CE marking was affixed: 2003
APPROVALS VACON · 9
24-HOUR SUPPORT [phone] · EMAIL: [email protected] 1

EC DECLARATION OF CONFORMITY
We
Manufacturer’s name: Vacon Oyj
Manufacturer’s address: P.O. Box 25
Runsorintie 7
FIN-65381 Vaasa
Finland
hereby declare that the product
Product name: Vacon NXS/P Frequency converter
Model designation: Vacon NXS/P 0003 5.... to 1030 5....
has been designed and manufactured in accordance with the following
standards:
Safety: EN 61800-5-1:2007
EN 60204-1:2006+A1:2009 (as relevant)
EMC: EN 61800-3:2004+A1:2012
and conforms to the relevant safety provisions of the Low Voltage Directive
(2006/95/EC) and EMC Directive 2004/108/EC.
It is ensured through internal measures and quality control that the product
conforms at all times to the requirements of the current Directive and the
relevant standards.
In Vaasa, 7th of October, 2014
Vesa Laisi
President
The year the CE marking was affixed: 2002
VACON · 10 APPROVALS
1 TEL. [phone] · FAX [phone]