Val-Tex QS-2200A User manual

QS-2200A
ELECTRIC/HYDRAULIC LUBRICATION UNIT
OPERATING MANUAL
CONTENTS:
- PARTS LIST
- QS-2200A REQUIREMENTS
- LOADING AND OPERATING THE QS-2200A
- SEE ITEM 5 FOR SAFETY GAUGE INFORMATION
- OPERATING INSTRUCTIONS FOR ELECTRIC HYD. PUMP
- PREVENTATIVE MAINTENANCE (Form 102808)
- PARTS LIST AND SCHEMATIC (Form 101703)
- EXTENSION CORD MINIMUM REQUIREMENTS
- MATERIAL SAFETY DATA SHEET

Part No. .Item# ..Description Qty.
2017A Hydraulic Line Assembly .1
2018 Grease Barrel Assembly .1
..Consists of:
.1407 .2..Grease Barrel Cap .2
1409-R .3.. ....Grease Barrel .1
1410 .4.O-ring .2
2008 .Piston Assembly .1
.Consists of:
.1408-A ..5.Cap Screw .1
.1408-BA .6.Copper Washer .1
2008-1 7 .Piston Body .1
2008-2 8 .Snap Ring .2
2008-3 9 .Retaining Ring .2
2008-4 ..10 .Upper and Lower Seal Set .1
1413 .Handle .1
.25x.375 BSHG ..1/4"x3/8" Bushing .1
OPTIONS
319700 Shut-Off/Bleeder Valve .1
5040 1 Gallon Hydraulic Fluid .1
RB12V Replacement Battery .1
..Various Hose Lengths
Part No. Item# Description Qty.
QS-2001A Frame 1
PR102 Electric/Hydraulic 1
Pump-12 Volt DC
BP212VQ 12 Volt Battery w/ 115 1
Volt Charger Case
QS-2001A- Mounting Plate 1
EPLATE
328030 Air Coupler
328034 Air Coupler Nipple 1
2016 Grease Hose Assembly 1
Consists of:
1420 .1 Lube Pack Adapter 1
6 Giant Buttonhead Coupler 1
1/4 CPLG 1/4"x1/4" Coupling 1
321320 1/4"x1/4" Straight Swivel 1
.25 TEE 1/4" Tee 1
15MGF 15,000 PSI Gauge 1
GC-250 Gauge Guard 1
43379 Adapter 1/4"x1/2-27 1
20638 6'x3/8" HP Hose 1
52752 12"-27x1/4" Z-Swivel
Electric / Hydraulic Lubrication Gun
Delivery: 8 ounces / 30-60 seconds
Weight: 40 Lbs.
Lube Sealant Size: J, P, CT12
PSI Rating: 10,000
Overall Dimensions: 20" H X 13" W X 17" L
Priming: Self-Priming Electric / Hydraulic
Pressure Delivered through a 6 foot hose
at 100 PSI:
Lube Sealant - 8,000 PSI
Valve Flush - 10,000 PSI
Gauge: Included
Lube Pack Compatible: Yes
Internal Relief Valve: Yes
Val-Tex QS-2200A
Val-Tex QS-2200A
10600 FALLSTONE ROAD • HOUSTON, TEXAS 77099-4390 • ORDER 1-800-627-9771 • PHONE [phone] • FAX [phone] • WWW.VALTEX.COM
REV. 8/03 16
The easy to operate Val-Tex QS-2200A is a fast, compact, rugged lubrication unit. Run by a rechargeable battery powered
hydraulic pump, the QS-2200A gives you complete mobility and eliminates the need for an air supply. It is suitable for use with
J size lube sealant sticks, Lube Packs, cartridges, and Valve Flush.
The unit comes complete with a six foot, 3/8 inch I.D. high pressure hose, 15,000 PSI gauge, Gauge Guard, dual swivels, and a
giant buttonhead coupler. The hydraulic pump requires only periodic maintenance and has an internal safety relief valve set at
approximately 10,000 PSI to prevent over pressuring the unit.
NO AIR SOURCE REQUIRED
ALLOWS COMPLETE MOBILITY
Options available:
• Unit available with sealant barrel to fit K size lube sealant sticks (Part # QS-2200A-K).
• Sealant hose lengths up to 10 feet. We do not recommend hoses longer than 10 feet because of the output pressure drop.

QS-2200A Requirements
Before Operating the Pump make sure all threaded connections are tight.
Loading and Operating the QS-2200A
1. Move the two way positional valve to the "return" position.
2. Using the handle (1413) supplied, remove sealant barrel cap (1407).
3. Use the handle (1413) to push piston assembly (2008) to the desired depth.
When less than full capacity is required, use 1 oz. marking on handle.
4. Load Val-Tex lube sealant or Valve Flush as required. Remember to remove
cellophane wrapper on sticks.
5. Replace sealant barrel (1407) cap. Tighten with handle (1413) provided.
WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY
PROCEDURE COULD RESULT IN SERIOUS INJURY: THE SEALANT CAP
MUST BE COMPLETELY SCREWED ONTO THE BARREL BEFORE
OPERATING THIS UNIT. THE YELLOW SAFETY GAUGE MUST BE LIFTED UP
AND THE BOTTOM SIDE OF THE TAB MUST CLEAR THE TOP OF THE CAP.
6. Move the two way positional valve to the "hold" position. Then depress the rocker
switch to activate the pump. Continue until material flows from end of hose.
* Note that the rocker switch requires constant pressure to maintain operation.
SAFE STOP

7. Before removing the coupler from the valve or when the hydraulic pump is not in
use, release the pressure on the hydraulic pump.
8. When the cylinder is empty stop the pump. Please refer to step #1.
WARNING! If the pump is activated when the sealant barrel cap (1407) is
removed, the piston assembly (2008) can be pumped out of the cylinder.
* Dispose of any expelled material properly.

ELECTRIC HYDRAULIC PUMP
Max. Capacity: 10,000 PSI
SAFETY PRECAUTION
WARNING
•All WARNING statements must be carefully observed to prevent personal injury.
General Operation
•Before operation the pump, all hose connections must be tightened with proper tools. Do not overtighten.
Connections need only be tightened securely and leak-free. Overtightening may cause premature thread
failure or may cause high pressure fittings to split at pressures lower than their rated capacities.
•Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump
and shift the control valve twice to release all pressure. Never attempt to grasp a leaking hose under
pressure with your hands. The force of escaping hydraulic fluid could cause serious injury.
•Do not subject the hose to potential hazard such as fire, extreme heat or cold, sharp surfaces, or heavy
impact. Do not allow the hose to kink, twist, curl, or bend so tightly that the oil flow within the hose is
blocked or reduced. Periodically inspect the hose for wear because any of these conditions can damage
the hose and possibly result in personal injury.
•Do not use the hose to move attached equipment. Stress may damage the hose and possibly cause
personal injury.
•Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive
materials may result in personal injury.
Form No. 102808
Operating Instructions for:
NOTE:
•Inspect the pump upon arrival.
•Read and carefully follow these instructions. Most problems with new equipment are caused by improper
operation or installation.
NOTE: These instructions cover several standard pumps. Some special units may appear different or have
different specifications. Direct any questions to an appropriate Authorized Hydraulic Service Center or our
Technical Services Department.
Litho in USA
PE102A-220
PE102A-220-FE
PE102A-AERO
PE102A-COR
PE102A-EMP
PE102A-ETT
PE102AR
PE102AR-220
Note: Shaded areas reflect last revision(s) made to this form. Sheet No. 1 of 3
Rev. 3 Date: 12 Sept. 2000
PE102
PE102A
PE102-28-DC
PE102-28-220DC
PE102-28-FSC
PE102-220
PE102-ANCHOR
PE104
PE104-220
PR102
PR102-AMP
P2102-ANCHOR
PR102A
PR102A-FE
PR104
International Sales: [phone]
Fax: [phone]
Internet Address:
http://www.powerteam.com
SPX Corporation
2121 West Bridge Street
Owatonna, MN 55060 USA
Phone: [phone]
Tech. Services: [phone]
Fax: [phone]
Order Entry: [phone]
Fax: [phone]
Next
Page

Parts List, Form No. 102808, Back sheet 1 of 3
Safety Precautions (Continued)
Pump
•Do not exceed the PSI hydraulic pressure rating noted on the pump name plate or tamper with the internal
high pressure relief valve. Creating pressure beyond rated capacities may result in personal injury.
•Before replenishing the oil level, retract the system to prevent overfilling the pump bladder. An overfill
may cause personal injury due to excess bladder pressure created when cylinders are retracted.
Cylinder
•Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury.
•Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause personal injury.
Electrical Supply
•Do not use an ungrounded (two-prong) extension cord (except for 12 VDC).
•Avoid conditions which could create an electrical hazard.
•If the power cord is damaged or wiring exposed, replace or repair immediately.
SET-UP AND OPERATION
Electric Motor
WARNING: To help avoid possible personal injury,
•Any electrical work must be done by a qualified electrician.
•Disconnect the power supply before removing the motor casing cover or performing repairs or
maintenance.
Voltages
Motor voltages are not changeable. They are:
12 VDC - 11-14 VDC
120 VAC - 90-130 VAC 50/60 Hz
220 VAC - 190-240 VAC 50/60 Hz
Hydraulic Set-up
1. Clean the areas around the oil ports of the pump and hydraulic cylinders.
2. Inspect the threads and fittings for signs of wear or damage and replace as needed. Clean all hose ends,
couplers, and union ends.
3. Remove the thread protectors from the hydraulic outlets. Connect the hose assembly to the valve and couple the
hose to the cylinder.
4. Seal all pipe connections with a high quality pipe thread sealant. Teflon tape can be used to seal hydraulic
connections provided only one layer of tape is used. Apply the tape carefully, two threads back, to prevent it from
being pinched by the coupler and broken off inside the pipe end. Any loose pieces of tape could travel through the
system and obstruct the flow of oil or cause jamming of precision-fit parts.
Filling the Bladder
1. Thoroughly clean the area around the filler cap with a clean cloth to prevent contamination of the oil by foreign
particles.
2. Retract all cylinders.
3. Remove the filler cap and insert a clean funnel with filter. Bladder must be filled to the top of filler. All air must be
out of bladder.
4. Replace filler cap. IMPORTANT: Tighten filler cap 1/2 - 1 turn after o-ring contacts sealing surface.
Overtightening can cause pump damage.
Next
Page

Operating Instructions Form No. 102808
Valve Operation
2-Position, 2-Way Manual Valves
used with Single-acting Cylinders
1. To build pressure, turn the valve control handle
counterclockwise (CCW).
2. Start the pump by pressing the motor control ON/OFF switch.
NOTE: Oil advances the cylinder when the unit is
activated.
3. When the cylinder has advanced to the desired position,
release the motor control ON/OFF switch.
4. To retract the cylinder, turn the valve control clockwise (CW).
NOTE: The valve works the same as the manifold if the pump
is operated with the valve in the RETURN position. In this
position, the cylinder advances when the pump is running
and retracts when the motor is stopped.
When the valve is in the HOLD position, the cylinder
advances when the pump is running and holds when the
motor is stopped. The cylinder can be retracted, with the
pump off, by moving the valve to the RETURN position.
Manifold Assembly used with
Single-acting Cylinders or Remote Valves
1. Start the pump by pressing the motor control ON/OFF switch.
NOTE: Oil advances the cylinder when the unit is
activated.
2. When the cylinder has advanced to the desired position,
release the motor control ON/OFF switch. The cylinder will
retract.
Tandem Center 4-Way Control Valve
used with Double-acting Cylinders
1. Place the valve control lever in the NEUTRAL or hold position.
2. Start the pump by pressing the motor control ON/OFF switch.
3. Advance the cylinder by shifting the valve control lever to the
ADVANCE position.
4. When the cylinder has advanced to the desired position,
release the motor control ON/OFF switch. Cylinder will hold
pressure.
NOTE: The cylinder momentarily loses pressure during
the transition between valve positions.
5. Retract the cylinder by shifting the valve control lever to the
RETRACT position and pressing the motor control ON/OFF
switch. Cylinder will retract as long as switch is held.
Pressure Regulator
A pressure regulator can be adjusted to bypass oil at a desired pressure setting while the pump motor continues to
run.
IMPORTANT: For easy adjustment of the pressure regulator, always adjust the pressure by INCREASING it to
a desired pressure setting. The pressure range for these pumps is from 1,000 PSI to 10,000 PSI.
1. Loosen the regulator locking nut, and turn the adjusting knob a few turns counterclockwise (CCW) to decrease the
pressure setting to a lower than desired pressure.
2. Connect the pump completely. Place the pump’s rocker switch in the ON position.
3. Slowly turn the adjusting knob in a clockwise (CW) direction to gradually increase the pressure setting. When the
desired pressure setting is reached, lock the adjusting knob into position by tightening the locking nut.
Sheet No. 2 of 3
Rev. 3 Date: 12 Sept. 2000
Next
Page

Operating Instructions, Form No. 102808, Back sheet 2 of 3
Pressure Switch
A pressure switch can be adjusted to stop the pump motor at a desired pressure setting and restart the motor when
the pressure falls below that setting.
It is recommended that a pressure switch be used with a pressure regulating valve to insure accuracy when setting a
maximum PSI level. A pressure switch alone will break the motor’s energy supply at a selected setting, but the
hydraulic pump will continue building pressure as it slows to a stop. The pressure regulating valve is adjusted at a
setting slightly above the pressure switch setting to compensate by releasing the pressure developed by the hydraulic
pump as it “coasts” to a stop. As a result, the pressure limit requirement can be held to approximately 300 PSI.
Adjusting The Pressure Switch Setting
1. Loosen the locknut on the pressure switch. Slowly turn the pressure switch adjusting screw in a counterclockwise
(CCW) direction, decreasing the pressure switch setting until the pump motor shuts off. Tighten the locknut to lock
the adjusting screw.
2. Release the hydraulic pressure. Run the pump to check the pressure setting and automatic shutoff of the motor. It
may be necessary to make a second fine adjustment.
PREVENTIVE MAINTENANCE
WARNING: To help avoid possible personal injury,
•Disconnect the pump from the power supply before performing maintenance or repair procedures.
•Repairs and maintenance should be performed in a dust-free area by a qualified technician.
Bleeding Air from the System
Air can accumulate in the hydraulic system. This air causes the cylinder to respond in an unstable or slow manner. To
remove the air:
1. Position hydraulic cylinder(s) on their sides with the couplers located upward and at a lower level than the pump.
2. Remove any load from the cylinder(s), and cycle the hydraulic system through several cycles (fully extend and
retract the cylinders).
3. The bladder must be vented and refilled (see "Filling the Bladder" section on sheet 2 of 3).
Hydraulic Fluid Level
1. Check the oil level in the bladder after each 10 hours of use. With all cylinders retracted and the pump in the
upright (or vertical) position, the oil level should be at the top of the filler hole.
2. When adding oil, use Power Team approved, high-grade hydraulic oil (215 SSU @ 100°F). Retract the cylinders
and disconnect the power supply. Clean the area around the filler plug, remove the plug, and insert a clean funnel
with filter.
3. The frequency of oil changes will depend upon the general working conditions, severity of use, and overall
cleanliness and care given the pump. Three hundred hours of use under general shop conditions is considered a
standard change interval. Drain, flush, and refill the bladder with Power Team approved, high-grade hydraulic oil
(215 SSU @ 100°F).
Maintenance and Cleaning
1. Keep the pump's outer surface as free from dirt as possible.
2. Seal all unused couplers with thread protectors.
3. Keep all hose connections free of dirt and grime.
4. Equipment connected to the pump must be kept clean.
5. Use only Power Team approved, high-grade hydraulic oil in this pump.
Change as recommended (approx. every 300 hours).

Operating Instructions Form No. 102808
ELECTRICAL SCHEMATIC 115/230 V., 50/60 Hz,
SINGLE PHASE
Transformer Connections:
For 115 VAC
H1 & H3 to L1
H2 & H4 to L2
For 230 VAC
H1 to L1
H2 to H3
H4 to L2
Sheet No. 3 of 3
Rev. 3 Date: 12 Sept. 2000
6.25A
FU
SW2
REMOTE
+
REC
CONTROL CIRCUIT
T
L3
L2
L1
M
X2
X1
M2
M1
MTR
H4
H2H3
H1
24V
SW

Operating Instructions, Form No. 102808, Back sheet 3 of 3
ELECTRICAL SCHEMATIC 12 VDC
(CCW ROTATION FROM LEAD END)
OPTIONAL REMOTE
M1

MODEL B (Model C for PE102A-GRC)
ELECTRIC HYDRAULIC PUMP
Max. Capacity: 10,000 PSI
Form No. 101703
PE10 Series
PR10 Series
Parts List for:
Litho in USA
1
2
3
4
56
7
8, 9
10
11
12 13 14, 15 16
17
18
19
20
21
22
23
24
25
26,
27
28
29
30
31
See Detail V
For manifold or
valve options, see
"PARTS INCLUDED
BUT NOT SHOWN"
section of list.
Basic Pump Assembly
See back sheet 2 of 6
International Sales: [phone]
Fax: [phone]
Internet Address:
http://www.powerteam.com
SPX Corporation
2121 West Bridge Street
Owatonna, MN 55060 USA
Phone: [phone]
Tech. Services: [phone]
Fax: [phone]
Order Entry: [phone]
Fax: [phone]
SECTION X-X Sheet No. 1 of 6
Rev. 6 Date: 19 Jan. 2001
To Parts
List

Parts List, Form No. 101703, Back sheet 1 of 6
Item Part No. Item Part No.
No. No. Req'd Description No. No. Req’d Description
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653.
NOTE: For LUKAS brand pumps, if additional parts (that are not shown here)
need replacing, contact your nearest LUKAS service center.
1251072 1 Warning & Fill Instructions
Decal
2*11863 2 Backup Washer
(1/2 X 3/8 X 1/16)
3*10268 2 O-ring (1/2 X 3/8 X 1/16;
For PE102, PE102-220, PE104,
PE104-220, PR102 & PR104)
†17716 2 O-ring (1/2 X 3/8 X 1/16;
For PE102, PE102-220, PE104,
PE104-220, PR102 & PR104)
*10268 3 O-ring (1/2 X 3/8 X 1/16;
For PE102A, PE102A-220 & PR102A)
†17716 3 O-ring (1/2 X 3/8 X 1/16;
For PE102A, PE102A-220 & PR102A)
4202505 1 Bushing (For PE102, PE102A,
PE102-220, PE102A-220, PR102 &
PR104)
251128 1 Bushing (For PE104, PE104-220 &
PR104)
5251051 1 Rocker Switch
624733 1 Cord Set (For PE Series only)
250894 1 Electrical Plug (For PR Series only)
12293 1.5 ft. Electrical Cable
(For PR Series only)
7251048 1 Bushing
812515 4 Machine Screw
(10-24 UNC X 1 3/4 Lg.)
9207405 4 Locknut (10-24 UNC)
10 420607 1 Base Plate
11 350672 2 Trade Name Decal (For PR Series)
351035 2 Trade Name Decal (For PE Series)
252102 2 Trade Name Decal (For LUKAS)
12 14456 2 Screw (#10-24 X 1/2 Lg.;
Place ground wire terminal between
cover & housing.)
13 211060 2 Screw (#9-15 X 1" Lg.)
14 251039 .5 ft. Motor Mounting Strap
15 251041 3" Channel Rubber
16 251045 1 "D" Bushing Plug
17 251046 1 Relay (For PE Series only)
18 15468 4 Screw (#6-32 X 3/8 Lg.)
19 251049 1 Transformer (For PE Series only)
251052 1 Relay (For PR Series only)
20 251050 1 Rectifier (For PE Series only)
21 251073 1 Screw (6-32 x 3/4 Lg.;
For PE Series only)
22 64363 1 Plastic Housing
64616 1 Plastic Housing
(For PE102AR & PE102AR-220)
23 10394 1 Hex Nut (5/8-18 UNF)
24 13324 1 Washer (For 5/8 Bolt)
25 350583 1 Filler Adapter
26 *13755 1 O-ring (.558 x .414 x .072)
†251035 1 O-ring (.558 x .414 x .072)
27 251280 1 O-ring Boss Plug
28 251043 1 Retaining Ring
29 201373 1 Retainer Washer
30 420643 1 Bladder
†420736 1 Bladder
31 350305 1 Hose Clamp
PARTS INCLUDED BUT NOT SHOWN
†250238 1 Decal (EPR Seals)
350646 1 Cord Set (For PR Series only)
10855 2 Screw (Torque to 160/180 in. lbs.
Tighten the screw on the right hand
side facing the pump first.)
*10268 1 O-ring (1/2 X 3/8 X 1/16; For
PE102A, PE102A-220, & PR102A)
†17716 1 O-ring (1/2 X 3/8 X 1/16; For
PE102A, PE102A-220, & PR102A)
251253 1 Remote Switch
(For PR102A-DEUT)
251635 1 Remote Switch (For PE102A-EMP)
251048 1 Bushing (For units equipped with a
remote switch)
250176 1 Fuse (For PE102, PE102A, & PE104)
206962 1 Fuse (For PE102-220, PE102A-220,
& PE104-220)
251561 1 Receptacle
(For PE102AR& PE102AR-220)
14456 2 Screws (#10-24 X 1/2 Lg.; For
PE102AR& PE102AR-220)
OTHER OPTIONS AND ACCESSORIES
9562 1 Manifold (For PE102A, PE102A-220,
PR102A, PE102A-EMP &
PR102A-DEUT; See Form No. 101344)
9561 1 2 Position, 2-Way Valve
(For PE102, PE102-220
PE102A-EMP, PR102A-DEUT
& PR102; See Form No. 101327)
9563 1 3 Position, 4-Way Valve
(For PE104, PE104-220,
& PR104; See Form No. 101326)
9560 1 Pressure Regulator
(For PE102-ANCHOR;
See Form No. 101328)
10461 1 Foot Switch Assembly
25017 1 Hand Switch Assemby
9625 1 Pressure Switch
(See Form No. 100589)
BP12V 1 12 Volt Battery Pack (Includes
sealed lead acid battery, 115 V.
charger, battery-to-pump 4 ft. cord set,
carrying case and shoulder strap.
VC220 1 Voltage Converter w/ Plug
Adapters (Converts 220 V. 50/60
cycle to 110 V. 50/60 cycle)
RB12V 1 Replacement Battery only
RC12V 1 Replacement Battery 4 Ft.
Cord Set (For BP12V)
351240 1 Manifold (For PE102-28-DC &
PE102-28-220DC)
351845 1 Electrical Plug (For LUKAS)
To
Drawing

Parts List Form No. 101703
DETAIL FOR 4-WAY VALVE OUTLET CHECK
(FOR PE104, PE104-220, & PR104)
DETAIL V
1
2
3
1
2
3
1209795 1 Outlet Ball Stop
2*10445 1 Compression Spring
(5/32 O.D. X 3/4 Lg.)
3*12223 1 Ball (3/16 Dia.)
Part numbers marked with an asterisk (*) are contained
in Repair Kit No. 300653.
Item Part No.
No. No. Req'd Description
Item Part No.
No. No. Req'd Description
112515 1 Machine Screw
(#10-24 UNC X 3/4 Lg.)
210197 2 Nut (#10-24 UNC)
311108 2 Lockwasher (#10 External Tooth)
Power Cord Ground
(Must be isolated between
nuts and can be at top
or bottom of stack.)
Grd
Note: Serrated lockwasher must
be adjacent to pump body.
Sheet No. 2 of 6
Rev. 6 Date: 19 Jan. 2001

Parts List, Form No. 101703, Back sheet 2 of 6
BASIC PUMP ASSEMBLY
12 3
110002 1 Screw (1/4-20 UNC X 3/8 Lg.; Torque to 80/100 in. lbs.)
214423 3 Screw (#10-24 X 2" Lg.; Torque to 60/80 in. lbs.)
314426 5 Screw (#10-24 UNC X 1" Lg.; Torque to 60/80 in. lbs.)
Item Part No.
No. No. Req'd Description

Parts List Form No. 101703
SECTION X-X
1
2
3
4
5
6
7
8
9
10
11
12
4
13
14
15
16
17
18
11
.030
.090
See
Detail
T
Sheet No. 3 of 6
Rev. 6 Date: 19 Jan. 2001
To Parts
List

Parts List, Form No. 101703, Back sheet 3 of 6
DETAIL T
1*14484 1 Compression Spring (3/8 O.D. X 1" Lg.)
2*251067 1 Set Screw (#10-24 UNC x 1" Lg.
Set unloading valve to 400/500 PSI)
3*207405 1 Locknut (10-24 UNC)
4*251065 1 Replaceable Seat
5*10268 1 O-ring (1/2 X 3/8 X 1/16)
†17716 1 O-ring (1/2 X 3/8 X 1/16)
6*16686 1 Retaining Ring (Internal)
7*214578 1 Filter
8421297-110 1 Motor (For PE102, PE102A, & PE104;
For replacement brush assembly, order [2] #251114-110)
421297-220 1 Motor (For PE102-220, PE102A-220, & PE104-220;
For replacement brush assembly, order [2] #251114-220)
421297-12 1 Motor (For PR102, PR102A, & PR104;
For replacement brush assembly, order [2] #251114-12)
911512 1 Roll Pin
10 *15141 1 Compression Spring (3/16 O.D. X 5/8 Lg.)
11 *12223 2 Ball (3/16 Dia.)
12 *13943 1 O-ring (1/2 X 3/8 X 1/16)
†17716 1 O-ring (1/2 X 3/8 X 1/16)
13 *10302 1 O-ring (3/4 X 5/8 X 1/16)
†12400 1 O-ring (3/4 X 5/8 X 1/16)
14 *11031 1 Copper Washer (15/32 X 5/16 X 1/32)
15 *12098 1 O-ring (9/16 X 7/16 x 1/16)
†250136 1 O-ring (9/16 X 7/16 x 1/16)
16 15130 3 Plug (1/16 NPTF)
17 251068 1 Guide
18 13937 1 Dowel Pin
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653.
Item Part No.
No. No. Req'd Description
1
2
3
110796 1 Dowel Pin
2*214992 1 Backup Washer (15/64 x 1/8 x 3/64)
3*17797 1 O-ring (1/4 X 1/8 X 1/16)
†17713 1 O-ring (1/4 X 1/8 X 1/16)
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653.
Item Part No.
No. No. Req'd Description
To
Drawing

Parts List Form No. 101703
SECTION Y-Y
1
3
4
5
6
8
9
10
11
6
12
8
5
6
13
14
15
16
17
18
19
20
21
Sheet No. 4 of 6
Rev. 6 Date: 19 Jan. 2001
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List

Parts List, Form No. 101703, Back sheet 4 of 6
Item Part No.
No. No. Req'd Description
Refer to any operating instructions included with this product for detailed information about operation,
testing, disassembly, reassembly, and preventive maintenance.
Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine
Power Team replacement parts!
Additional questions can be directed to our Technical Services Department.
1*16724 1 Compression Spring (3/8 O.D. x 1-1/4 Lg.)
3*251067 1 Set Screw (#10-24 UNC x 1" Lg.; Set High Pressure Relief
Valve to 10,100/10,700 PSI [2,800/3,200 PSI for PE102-28-DC
& PE102-28-220DC])
4*207405 1 Locknut (10-24 UNC)
5*251064 2 Replaceable Seat
6*13943 3 O-ring (1/2 X 3/8 X 1/16)
†17716 3 O-ring (1/2 X 3/8 X 1/16)
8*10418 2 Steel Ball (1/8 Dia.)
9*10297 1 O-ring (3-1/2 X 3 -1/4 X 1/8)
†13454 1 O-ring (3-1/2 X 3 -1/4 X 1/8)
10 *12223 1 Ball (3/16 Dia.)
11 *10445 1 Compression Spring (5/32 O.D. X 3/4 Lg.)
12 24549 1 Ball Guide
13 *251083 1 Dowel Pin
14 *11024 3 Compression Spring (1/4 O.D. X 5/8 Lg.)
15 *19029 1 O-ring (1-1/8 x 15/16 x 1/8)
†251288 1 O-ring (1-1/8 x 15/16 x 1/8)
16 350619 1 Eccentric
17 420616 1 Automatic Valve Body
18 *10374 1 Steel Ball (7/32 Dia.)
19 200796 1 Adapter
20 *15691 1 Compression Spring (1/4 O.D. X 5/8 Lg.)
21 350577 1 Spring Retainer
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653.
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Drawing

Parts List Form No. 101703
SECTION Z-Z
1
2
3
4
5
6
7
8
9
10
11
13
12
Sheet No. 5 of 6
Rev. 6 Date: 19 Jan. 2001
Clean mating surfaces of pump body and
end plate (Items #12 & #13). Apply a thin,
narrow, continuous band of Loctite gasket
eliminator #518 or equivalent, outside of
the bolt hole and drain hole patterns on
the end plate.
*
End Plate
surface that
mates with the
pump body
Thin, narrow
continuous band
of Loctite #518
or equivalent
(permissible
within shaded
area.)
To Parts
List
*
*

Parts List, Form No. 101703, Back sheet 5 of 6
MOTOR END VIEW
1*12223 1 Ball (3/16 Dia.)
2*251063 1 O-ring (1-7/16 x 1-5/16 x 1/16)
†251289 1 O-ring (1-7/16 x 1-5/16 x 1/16)
3420615 1 Gerotor Set
4251061 1 Dowel Pin
5251129 1 Needle Bearing
6350606 1 Eccentric
715695 1 Ball Bearing
8250491 4 Screw (10-24 UNC x 1-1/4 Lg.; Torque to 60/80 in. lbs.)
9251069 2 Retaining Ring (Internal)
10 252169 1 Washer (25/64 X 3/4 X 1/16)
11 251117 1 Spring Pin
12 64347 1 End Plate
13 64346 1 Pump Body
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653.
Item Part No.
No. No. Req'd Description
Item Part No.
No. No. Req'd Description
1
2
111434 3 Screw (10-24 UNC X 1/2 Lg.; Torque to 60/80 in. lbs.)
217567 2 Pin
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Drawing