VARNA buildings C2020H User manual

INSTRUCTION MANUAL
C2020H / C2040H
CONTAINER SHELTERS
(with Back Cover)
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VARNA

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INTRODUCTION ................................................................................................
ASSEMBLY INSTRUCTIONS ............................................................................
USAGE INSTRUCTIONS ...................................................................................
SHELTER SPECIFICATIONS ............................................................................
COMPONENT LIST ...........................................................................................
......................................................................NOITALLATSNIDNAYLBMESSA
TOOLS REQUIRED FOR INSTALLATION ........................................................
SITE PREPARATION .........................................................................................
CONTAINER SHELTER PLACEMENT...............................................................
BASE PLATE INSTALLATION.............................................................................
...........................................................................................YLBMESSAEMARF
FRAME INSTALLATION ....................................................................................
ROOF COVER INSTALLATION .........................................................................
BACK COVER INSTALLATION .........................................................................
BACK COVER COMPONENT LIST ..................................................................
INSTALLING THE BACK COVER .....................................................................
MAINTENANCE .................................................................................................
TABLE OF CONTENTS
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INTRODUCTION
hot-galvanised steel frame made of Q215 steel tubes and, the fabric is made of heavy-duty PVC.
Varna Buildings
Varna
To ensure safety, please read through this instruction manual carefully prior to the assembly, installa-
tion, use, and removal of the container shelters. Improper site preparation, assembly, and maintenance of the
container shelters may invalidate warranty. Please reach out to your local dealer for any queries.
with their respective component code, as indicated in the “Component List” in this manual. Please refer to the
that was available at the time of publication. Our products are subject to improvements and changes without
manufacturer or the authorised dealers for the latest available information.

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ASSEMBLY INSTRUCTIONS
1. Adhere to the instructions mentioned in this manual during assembly, anchoring, use, and removal of the
shelters. Improper assembly can result in potential hazards.
2. Keep the work area free of clutter.
3.
4. Ensure to keep children and bystanders away during installation, maintenance, and removal of the shelters.
5. Ensure proper footing and balance at all times.
6.
7. Do not assemble the shelter in windy conditions; fasten the base of the shelter in concrete if it’s likely to be
windy.
8. Ensure personal safety during assembly of the shelter. Wear safety goggles and gloves during assembly, and
exercise caution when handling clips and tubes.
9. Ensure there is adequate ventilation for exhaust and other dangerous fumes.
USAGE INSTRUCTIONS
1. Ensure that the roof fabric is clear of snow at all times, taking care to remove snow manually if it does not
2.
3. Ensure to remove the fabric cover before hurricanes and blizzards.
4. Tighten the fabric cover every month.
5. Ensure adult supervision at all times.
NOTE:
Install the C2020H2H and C2040H shelters on 2.6 m-high containers.
SHELTER SPECIFICATIONS
DIMENSIONS C2020H C2040H
Overall Dimensions (m) 6W X 6L X 2H 6W X 12L X 2H

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COMPONENT LIST
COMPONENT
CODE DESCRIPTION C2020H
(Quantity)
C2040H
(Quantity)
L1 Female Square Tube Base Plate Used for Corners
(With Screw) 2 2
L2 Male Square Tube Base Plate Used for Corners
(With Screw) 2 2
R1 Square Tube for the Middle (With Screw) 412
12 2
2Four-Way Fitting Tube 3 7
3Top Bent Tube 10 18
4Sidewall Bent Tube 10 18
5Top Roof Purlin 4 8
6Connection Purlin 16 32
7Lower Tension Tube for Roof Cover 2 Groups 2 Groups
7A Ratchet Tie-Down 10 18
7B Ratchet Tie-Down Strap 10 18
8Angle Seats 4 4
9Roof Cover 1 1
10 Round Plastic Cap Used for Lower Tensioning
Tube (for component code 7) 4 4
11 Ropes 1 Dozen 1 Dozen
12 30 x 50 mm Plastic Plug Used for the Square Tube
(for component codes L1 and L2) 4 4
13 M8 x 70 mm Bolts 90 162
14 816
15 Connector Used for Fixing the Square Tube (With
Screw and Clip) 610
16 10 X 60 mm Bolts Used for Fixing the Square Tube 614

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ASSEMBLY AND INSTALLATION
TOOLS REQUIRED FOR INSTALLATION
1. Measuring tape
2. String for alignment
3. Step ladder
4. Sledge hammer
5. Wrench
6. Knife
7. Welding Machine
8. Scissors
SITE PREPARATION
To prepare the site for installing the shelter:
1. Select a at, hard, and level surface.
2. Ensure that all the components are present by checking with the Component List prior to installation.
3. Mark out a site using a string or chalk. It is recommended that the string or chalk line is slightly larger than
the shelter area
4. Lay out all the components within this site, in the approximate locations at which they will be assembled.
e containers, base plates, and square tubes will be placed within this marking. is makes preliminary
work easier on an open, clear space rather than having parts scattered in the way.
You can install the Hardlife container shelter with a 2–4 member team of your own in 2 days, by carefully fol-
lowing the instructions provided in this Instruction Manual.
WARNING: Ensure that you do not leave this product partially assembled, as it can pose serious
dangers.
CAUTION: Ensure that all the components are securely tted before use.
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Figure 1 (C2020H)
Figure 2 (C2040H)
CONTAINER SHELTER PLACEMENT
Use a crane to place the two containers in the correct position, as shown in Figures 1 and 2.
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BASE PLATE INSTALLATION
Refer to Figures 1 and 2 to place the base plates and square tubes for C2020H and C2040H, respectively. All
measurements are from centre to centre of the tubes.
1. Arrange the 2 female square tube base plates used for corners (component code L1) and the 2 male square
tube base plates used for corners (component code L2), as shown in Figures 1 and 2.
2. Arrange the 4/12 square tubes for the middle (component code R1) at equidistant points, as shown in Fig-
ures 1 and 2.
3. Fix the base plates, square tubes, and connectors used for xing the square tubes (component code 15)
using the 10 X 60 mm bolts (component code 16); refer to Figures 1, 2, 3, 4, and 5.
4. Insert the 30 X 50 mm plastic plugs used for the square tubes (component code 12) into the ends of the
female and male square tube base plates, L1 and L2.
Installing the Square Tubes on the Container
Figure 3: Fixing the connector (component code 15) to the square tube
Figure 4: Fixing the square tubes for the middle (component code R1)
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Figure 5: Fixing the base plates for the corners (component codes L1 and L2)
FRAME ASSEMBLY
e frame for the C2020H and C2040H container shelters have group arches, as shown in Figures 6 and 7,
respectively.
Each group arch, as shown in Figures 6 and 7, is made of:
• One three-way tting tube (component code 1) for the rst and last arch (OR)
• One four-way tting tube (component code 2) for the arches in the middle
• Two top bent tubes (component code 3)
• Two sidewall bent tubes (component code 4)
• M8 X 70 mm bolts (component code 13)
e tubes are assembled to form an arch using M8 X 70 mm bolts, as shown in Figures 6 and 7. e other group
arches are also assembled in the same manner.
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