Vega VEGAFLEX 86 User manual

Operating Instructions
TDR sensor for continuous level and
interface measurement of liquids
VEGAFLEX 86
Modbus
Coax probe
-20 … +250 °C
Document ID: 51519

2
Contents
VEGAFLEX 86 • Modbus
51519-EN-180508
Contents
1 About this document ............................................................................................................... 4
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety ......................................................................................................................... 5
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions............................................................................................... 5
2.5 EU conformity................................................................................................................... 6
2.6 NAMUR recommendations .............................................................................................. 6
2.7 Installation and operation in the USA and Canada ........................................................... 6
2.8 Environmental instructions ............................................................................................... 6
3 Product description ................................................................................................................. 7
3.1 Conguration.................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 8
3.3 Packaging, transport and storage................................................................................... 10
3.4 Accessories and replacement parts ............................................................................... 11
4 Mounting................................................................................................................................. 13
4.1 General instructions ....................................................................................................... 13
4.2 Mounting instructions ..................................................................................................... 14
5 Connecting to power supply and bus system .................................................................... 17
5.1 Preparing the connection ............................................................................................... 17
5.2 Connecting..................................................................................................................... 18
5.3 Wiring plan, single chamber housing.............................................................................. 19
5.4 Set instrument address .................................................................................................. 21
5.5 Switch-on phase............................................................................................................. 22
6 Set up the sensor with the display and adjustment module ............................................. 23
6.1 Adjustment volume......................................................................................................... 23
6.2 Insert display and adjustment module............................................................................ 23
6.3 Adjustment system......................................................................................................... 24
6.4 Parameter adjustment - Quick setup .............................................................................. 25
6.5 Parameter adjustment - Extended adjustment................................................................ 25
6.6 Saving the parameterisation data................................................................................... 45
7 Setting up sensor and Modbus interface with PACTware.................................................. 46
7.1 Connect the PC.............................................................................................................. 46
7.2 Parameter adjustment with PACTware............................................................................ 46
7.3 Set instrument address .................................................................................................. 48
7.4 Set up with the quick setup............................................................................................. 48
7.5 Saving the parameterisation data................................................................................... 50
8 Diagnostics and servicing .................................................................................................... 51
8.1 Maintenance .................................................................................................................. 51
8.2 Diagnosis memory ......................................................................................................... 51
8.3 Status messages............................................................................................................ 52
8.4 Rectify faults................................................................................................................... 55

3
Contents
VEGAFLEX 86 • Modbus
51519-EN-180508
8.5 Exchanging the electronics module................................................................................ 58
8.6 Software update ............................................................................................................. 58
8.7 How to proceed if a repair is necessary.......................................................................... 59
9 Dismount................................................................................................................................. 60
9.1 Dismounting steps.......................................................................................................... 60
9.2 Disposal ......................................................................................................................... 60
10 Supplement ............................................................................................................................ 61
10.1 Technical data ................................................................................................................ 61
10.2 Basics Modbus............................................................................................................... 68
10.3 Modbus register ............................................................................................................. 71
10.4 Modbus RTU commands ............................................................................................... 73
10.5 Levelmaster commands ................................................................................................. 76
10.6 CongurationoftypicalModbushosts ........................................................................... 79
10.7 Dimensions .................................................................................................................... 82
10.8 Industrial property rights................................................................................................. 85
10.9 Trademark ...................................................................................................................... 85
Safety instructions for Ex areas
TakenoteoftheExspecicsafetyinstructionsforExapplications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions manual.
Editing status: 2018-04-24

4
1 About this document
VEGAFLEX 86 • Modbus
51519-EN-180508
1 About this document
1.1 Function
This operating instructions manual provides all the information
you need for mounting, connection and setup as well as important
instructionsformaintenance,faultrectication,theexchangeofparts
and the safety of the user. Please read this information before putting
the instrument into operation and keep this manual accessible in the
immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel.
Thecontentsofthismanualmustbemadeavailabletothequalied
personnel and implemented.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
→ Action
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.

5
2 For your safety
VEGAFLEX 86 • Modbus
51519-EN-180508
2 For your safety
2.1 Authorised personnel
All operations described in this documentation must be carried out
only by trained specialist personnel authorised by the plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGAFLEX 86 is a sensor for continuous level measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of this product can give rise to applica-
tion-specichazards,e.g.vesseloverllthroughincorrectmounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technicallyawlessandreliablecondition.Theoperatorisresponsi-
ble for the trouble-free operation of the instrument.When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.Forsafety
reasons,onlytheaccessoryspeciedbythemanufacturermustbe
used.
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed and their meaning looked up in this
operating instructions manual.

6
2 For your safety
VEGAFLEX 86 • Modbus
51519-EN-180508
2.5 EU conformity
ThedevicefullsthelegalrequirementsoftheapplicableEUdirec-
tives.ByaxingtheCEmarking,weconrmtheconformityofthe
instrument with these directives.
YoucanndtheEUconformitydeclarationonourwebsiteunder
www.vega.com/downloads.
Electromagnetic compatibility
Instruments in four-wire or Ex-d-ia version are designed for use in an
industrial environment. Nevertheless, electromagnetic interference
from electrical conductors and radiated emissions must be taken into
account, as is usual with class A instruments according to EN 61326-
1.Iftheinstrumentisusedinadierentenvironment,theelectromag-
netic compatibility to other instruments must be ensured by suitable
measures.
2.6 NAMUR recommendations
NAMUR is the automation technology user association in the process
industry in Germany.The published NAMUR recommendations are
acceptedasthestandardineldinstrumentation.
ThedevicefullstherequirementsofthefollowingNAMURrecom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE53–Compatibilityofelddevicesanddisplay/adjustment
components
• NE107-Self-monitoringanddiagnosisofelddevices
For further information see www.namur.de.
2.7 Installation and operation in the USA and
Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code
2.8 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter "Packaging, transport and storage"
• Chapter "Disposal"

7
3 Product description
VEGAFLEX 86 • Modbus
51519-EN-180508
3 Product description
3.1 Conguration
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
2
1
12
13
14
15
11
10
5
3
6
4
7
8
9
Fig. 1: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Power supply and signal output, electronics
5 Protection rating
6 Probe length
7 Process and ambient temperature, process pressure
8 Material wetted parts
9 Order number
10 Serial number of the instrument
11 Symbol of the device protection class
12 ID numbers, instrument documentation
13 Reminder to observe the instrument documentation
14 NotiedauthorityforCEmarking
15 Approval directives
The type label contains the serial number of the instrument. With it
youcanndthefollowinginstrumentdataonourhomepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specicinstrumentfeatures(HTML)
• Operating instructions and quick setup guide at the time of ship-
ment (PDF)
• Order-specicsensordataforanelectronicsexchange(XML)
• Testcerticate(PDF)-optional
Go to "www.vega.com", "Instrument search (serial number)". Enter
the serial number.
Alternatively, you can access the data via your smartphone:
• Download the VEGA Tools app from the "Apple App Store" or the
"Google Play Store"
Type label
Serial number - Instru-
ment search

8
3 Product description
VEGAFLEX 86 • Modbus
51519-EN-180508
• Scan the Data Matrix code on the type label of the instrument or
• Enter the serial number manually in the app
This operating instructions manual applies to the following instrument
versions:
• Hardware from 1.0.0
• Software from 1.3.0
• OnlyforinstrumentversionswithoutSILqualication
This electronics version can be determined via the product code on
the type label as well as on the electronics.
• Standard electronics:Type FX80MB.-
The scope of delivery encompasses:
• Sensor
• Optional accessory
• Optionally integrated Bluetooth module
• Documentation
– Quick setup guide VEGAFLEX 86
– Instructions for optional instrument features
– Ex-specic"Safety instructions" (with Ex versions)
– Ifnecessary,furthercerticates
Information:
In this operating instructions manual, the optional instrument features
are described.The respective scope of delivery results from the order
specication.
3.2 Principle of operation
The VEGAFLEX 86 is a level sensor with coax probe for continuous
level or interface measurement, suitable for applications in liquids
with high temperatures up to 250 °C (482 °F).
High frequency microwave pulses are guided along a steel cable or
a rod. Upon reaching the product surface, the microwave pulses are
reected.Therunningtimeisevaluatedbytheinstrumentandoutput-
ted as level.
Scope of this operating
instructions manual
Versions
Scope of delivery
Application area
Functional principle -
level measurement

9
3 Product description
VEGAFLEX 86 • Modbus
51519-EN-180508
d
h
1
Fig. 2: Level measurement
1 Sensorreferenceplane(sealsurfaceoftheprocesstting)
d Distance to the level
h Height - Level
High frequency microwave impulses are guided along a steel cable or
rod. Upon reaching the product surface, a part of the microwave im-
pulsesisreected.Theotherpartpassesthroughtheupperproduct
andisreectedbytheinterface.Therunningtimestothetwoproduct
layers are processed by the instrument.
TS
d1
h1
h2
d2
1
L2
L1
L3
Fig. 3: Interface measurement
1 Sensorreferenceplane(sealsurfaceoftheprocesstting)
d1 Distance to the interface
d2 Distance to the level
TS Thickness of the upper medium (d1 - d2)
h1 Height - Interface
h2 Height - Level
L1 Lower medium
L2 Upper medium
L3 Gas phase
Functional principle - in-
terface measurement

10
3 Product description
VEGAFLEX 86 • Modbus
51519-EN-180508
Upper medium (L2)
• The upper medium must not be conductive
• The dielectric constant of the upper medium or the actual distance
to the interface must be known (input required). Min. dielectric con-
stant:1.6.Youcanndalistofdielectricconstantsonourhome
page: www.vega.com.
• The composition of the upper medium must be stable, no varying
products or mixtures
• Theuppermediummustbehomogeneous,nostratications
within the medium
• Min. thickness of the upper medium 50 mm (1.97 in)
• Clear separation from the lower medium, emulsion phase or detri-
tus layer max. 50 mm (1.97 in)
• If possible, no foam on the surface
Lower medium (L1)
• The dielectric constant must be 10 higher than the dielectric
constant of the upper medium, preferably electrically conductive.
Example: upper medium dielectric constant 2, lower medium at
least dielectric constant 12.
Gas phase (L3)
• Air or gas mixture
• Gas phase - dependent on the application, gas phase does not
always exist (d2 = 0)
The instrument is always preset to the application "Level measure-
ment".
For the interface measurement, you can select the requested output
signal with the setup.
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Prerequisites for inter-
face measurement
Output signal
Packaging
Transport
Transport inspection
Storage

11
3 Product description
VEGAFLEX 86 • Modbus
51519-EN-180508
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.4 Accessories and replacement parts
The display and adjustment module PLICSCOM is used for measured
value indication, adjustment and diagnosis. It can be inserted into the
sensor or the external display and adjustment unit and removed at
any time.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices:
• Smartphone/tablet (iOS or Android operating system)
• PC/notebook with Bluetooth USB adapter (Windows operating
system)
Youcanndfurtherinformationintheoperatinginstructions"Display
andadjustmentmodulePLICSCOM" (Document-ID 36433).
The interface adapter VEGACONNECT enables the connection of
communication-capable instruments to the USB interface of a PC. For
parameter adjustment of these instruments, the adjustment software
PACTware with VEGA-DTM is required.
Youcanndfurtherinformationintheoperatinginstructions"Interface
adapterVEGACONNECT" (Document-ID 32628).
VEGADIS 82 is suitable for measured value indication and adjustment
of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
signal cable.
Youcanndfurtherinformationintheoperatinginstructions
"VEGADIS824…20mA/HART" (Document-ID 45300).
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Youwillndadditionalinformationinthesupplementaryinstructions
manual "Protective cover" (Document-ID 34296).
Screwedangesareavailableindierentversionsaccordingtothe
following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
JIS B 2210-1984, GOST 12821-80.
Storage and transport
temperature
Lifting and carrying
PLICSCOM
VEGACONNECT
VEGADIS 82
Protective cover
Flanges

12
3 Product description
VEGAFLEX 86 • Modbus
51519-EN-180508
Youcanndadditionalinformationinthesupplementaryinstructions
manual "FlangesaccordingtoDIN-EN-ASME-JIS".
The electronics module VEGAFLEX series 80 is a replacement part
forTDRsensorsofVEGAFLEXseries80.Thereisadierentversion
available for each type of signal output.
Youcanndfurtherinformationintheoperatinginstructionsmanual
"ElectronicsmoduleVEGAFLEXseries80".
The display and adjustment module can be optionally replaced by a
display and adjustment module with heating function.
You can use this display and adjustment module in an ambient tem-
perature range of -40 … +70 °C.
Youcanndfurtherinformationintheoperatinginstructions"Display
and adjustment module with heating" (Document-ID 31708).
If the standard sensor housing is too big or in case of strong vibra-
tions, an external housing can be used.
Then the sensor housing is made of stainless steel. The electronics is
located in the external housing which can be mounted in a distance of
up to 10 m (147 ft) to the sensor by using a connection cable.
Youcanndadditionalinformationintheoperatinginstructions
manual "Externalhousing" (Document-ID 46802).
Electronics module
Display and adjustment
module with heating
External housing

13
4 Mounting
VEGAFLEX 86 • Modbus
51519-EN-180508
4 Mounting
4.1 General instructions
Oninstrumentswiththreadedtting,thehexagonmustbetightened
withasuitablewrench.Fortheproperwrenchsizeseechapter
"Dimensions".
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
Protect your instrument against moisture ingress through the following
measures:
• Use a suitable connection cable (see chapter "Connectingto
power supply")
• Tighten the cable gland or plug connector
• Whenmountinghorizontally,turnthehousingsothatthecable
gland or plug connector point downward
• Lead the connection cable downward in front of the cable entry or
plug connector
This applies mainly to outdoor installations, in areas where high
humidity is expected (e.g. through cleaning processes) and on cooled
or heated vessels.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Makesurethatthedegreeofcontaminationspeciedinchapter
"Technical data" meets the existing ambient conditions.
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.The dust protection caps do
notprovidesucientprotectionagainstmoisture.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
Make sure before mounting that all parts of the instrument exposed to
the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Processtting
• Process seal
Screwing in
Protection against mois-
ture
Cable glands
Suitability for the process
conditions

14
4 Mounting
VEGAFLEX 86 • Modbus
51519-EN-180508
Process conditions in particular are:
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasionandmechanicalinuences
Youcannddetailedinformationontheprocessconditionsinchapter
"Technical data" as well as on the type label.
The instrument is suitable for standard and extended ambient condi-
tions acc. to IEC/EN 61010-1.
4.2 Mounting instructions
In vessels with conical bottom it can be advantageous to mount the
sensor in the center of the vessel, as measurement is then possible
nearly down to the lowest point of the bottom. Keep in mind that
measurement all the way down to the tip of the probe may not be pos-
sible.The exact value of the min. distance (lower dead band) is stated
in chapter "Technical data".
Fig. 4: Vessel with conical bottom
Before beginning the welding work, remove the electronics module
from the sensor. By doing this, you avoid damage to the electronics
through inductive coupling.
Donotmounttheinstrumentsinorabovethellingstream.Makesure
thatyoudetecttheproductsurface,nottheinowingproduct.
Suitability for the ambient
conditions
Installation position
Welding work
Inowingmedium

15
4 Mounting
VEGAFLEX 86 • Modbus
51519-EN-180508
Fig.5:Mountingofthesensorwithinowingmedium
The reference plane for the measuring range of the sensors is the
sealingsurfaceofthethreadorange.
Keep in mind that a min. distance must be maintained below the refer-
ence plane and possibly also at the end of the probe - measurement
in these areas is not possible (dead band).These dead bands are
listed in chapter "Technical data". Keep in mind for the adjustment that
the default setting for the measuring range refers to water.
Theprocessttingmustbesealedifthereisgaugeorlowpressurein
the vessel. Before use, check if the seal material is resistant against
the measured product and the process temperature.
Themax.permissiblepressureisspeciedinchapter"Technical
data" or on the type label of the sensor.
If there is a risk of the coaxial probe touching the vessel wall during
operation due to product movements or agitators, etc., the measuring
probeshouldbesecurelyxed.
Avoidundenedvesselconnections,i.e.theconnectionmustbe
eithergroundedreliablyorisolatedreliably.Anyundenedchangeof
this condition can lead to measurement errors.
If there is a danger of the coaxial probe touching the vessel wall, then
the probe must be fastened at the bottom end.
Keep in mind that measurement is not possible below the fastening
point.
Measuring range
Pressure
Fasten

16
4 Mounting
VEGAFLEX 86 • Modbus
51519-EN-180508
1
2
1
2
Fig. 6: Fasten the probe
1 Coaxprobe
2 Retaining sleeve
Instruments for a temperature range up to +250 °C (482 °F) have a
spacerbetweenprocessttingandelectronicshousing.Thisspacer
is used to thermally decouple the electronics from the high process
temperatures.
Information:
The spacer may be incorporated in the vessel insulation up to max.
50 mm (2 in). Only then is a reliable temperature decoupling guaran-
teed.
1
2
Fig. 7: Mounting the instrument on insulated vessels.
1 Temperature insulation
2 Ambient temperature on the housing
Mounting in the vessel
insulation

17
5 Connecting to power supply and bus system
VEGAFLEX 86 • Modbus
51519-EN-180508
5 Connecting to power supply and bus
system
5.1 Preparing the connection
Always keep in mind the following safety instructions:
• Carry out electrical connection by trained personnel authorised by
the plant operator
• If overvoltage surges are expected, overvoltage arresters should
be installed
Warning:
Connect only in the complete absence of line voltage.
The instrument requires an operating voltage of 8 … 30 V DC. Operat-
ing voltage and digital bus signal are carried on separate two-wire
connection cables.
The instrument is connected with standard two-wire, twisted cable
suitable for RS 485. If electromagnetic interference is expected which
is above the test values of EN 61326 for industrial areas, screened
cable should be used.
Make sure that the cable used has the required temperature resist-
anceandresafetyformax.occurringambienttemperature
Use cable with round cross section for instruments with housing and
cable gland. Use a cable gland suitable for the cable diameter to
ensurethesealeectofthecablegland(IPprotectionrating).
Make sure that the entire installation is carried out according to the
Fieldbusspecication.Inparticular,makesurethatthebusistermi-
nated with suitable terminating resistors.
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
On plastic housings, the NPT cable gland or the Conduit steel tube
must be screwed into the threaded insert without grease.
Max. torque for all housings, see chapter "Technical data".
Safety instructions
Voltage supply
Connection cable
Cable glands

18
5 Connecting to power supply and bus system
VEGAFLEX 86 • Modbus
51519-EN-180508
Make sure that the cable screen and grounding are carried out ac-
cordingtoFieldbusspecication.Werecommendtoconnectthe
cable screen to ground potential on both ends.
In systems with potential equalisation, connect the cable screen
directly to ground potential at the power supply unit and the sensor.
The screen in the sensor must be connected directly to the internal
ground terminal.The ground terminal outside on the housing must be
connected to the potential equalisation (low impedance).
5.2 Connecting
The voltage supply and signal output are connected via the spring-
loaded terminals in the housing.
Connection to the display and adjustment module or to the interface
adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics. To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
Proceed as follows:
1. Unscrew the housing lid
2. If a display and adjustment module is installed, remove it by turn-
ing it slightly to the left
3. Loosen compression nut of the cable gland and remove blind
plug
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
Fig.8:Connectionsteps5and6-Singlechamberhousing
6. Insert the wire ends into the terminals according to the wiring plan
Information:
Solidcoresaswellasexiblecoreswithwireendsleevesareinsert-
eddirectlyintotheterminalopenings.Incaseofexiblecoreswithout
end sleeves, press the terminal from above with a small screwdriver,
the terminal opening is then free. When the screwdriver is released,
the terminal closes again.
Cable screening and
grounding
Connection technology
Connection procedure

19
5 Connecting to power supply and bus system
VEGAFLEX 86 • Modbus
51519-EN-180508
Youcanndfurtherinformationonthemax.wirecross-sectionunder
"Technicaldata-Electromechanicaldata".
7. Check the hold of the wires in the terminals by lightly pulling on
them
8. Connect the screen to the internal ground terminal, connect the
external ground terminal to potential equalisation
9. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
10. Reinsert the display and adjustment module, if one was installed
11. Screw the housing lid back on
Theelectricalconnectionisnished.
5.3 Wiring plan, single chamber housing
Information:
With Modbus systems, several sensors can be connected in parallel.
With this so called "Daisy-Chain" the cables for the signal and voltage
supply are looped from sensor to sensor.
The last sensor in this "chain" must be provided with a bus termina-
tion. For this purpose there is a connectable terminating resistor on
the electronics module. Make sure that the slid switch (5) with all sen-
sorsofthechainissetto"o".Withthelastsensoryouhavetosetthe
slide switch (5) to position "on".
Please also take note of the information in the annex "Basics Mod-
bus".
Wiring plan - Daisy-
Chain

20
5 Connecting to power supply and bus system
VEGAFLEX 86 • Modbus
51519-EN-180508
2
1 4
5
3
567834
1 2 = Power supply
3 4 = Modbus Data
5 6 = Power supply
7 8 = Modbus Data
IN
OUT
Status
o on
addr.
OUTIN
2
1
11
8
7
10
9
6
Fig.9:Electronicscompartment-ConnectionDaisy-Chain
1 Voltage supply
2 Signal input
3 Power supply (to further Modbus sensors)
4 Signal output (to further Modbus sensors)
5 Ground terminal in the housing
6 Terminal block - Output (OUT)
7 Terminal block - Input (IN)
8 Rotary switch for address setting
9 Contactsforthedisplayandadjustmentmoduleortheinterfaceadapter
10 Signal lamp - Status
11 Connectablebusresistor
While connecting the sensor to a stub, the arrangement of the resistor
isundened.
Thus the connection via stub is generally possible, however not
recommended.
2
1
3
567834
1 2 = Power supply
3 4 = Modbus Data
5 6 = Power supply
7 8 = Modbus Data
IN
OUT
Status
o on
addr.
OUTIN
2
1
Fig.10:Electronicscompartment-Connectionwithstub
1 Voltage supply
2 Signal output
3 Ground terminal in the housing
Wiring plan - Stub