Velleman K8027 User manual

Total solder points: 55
Difficulty level:
beginner 1o2þ3o4o 5oadvanced
K8027
Relay output module for K8006
ILLUSTRATED ASSEMBLY MANUAL H8027IP-1
þFor use with K8006 Base unit for home modular light system.
þSuited for both resistive and inductive loads.
þCan be operated from an external push button & open collector
trough : ex. K6711 -K8023 -K8000 -K8046
þControl LED.
Specifications :
•Operating voltage : 110 to 240Vac (50/60Hz).
•Max Load : 2,5A (275W/110V -575W/230V).
•Dimensions : 65 x 57 x 25mm / 2,6” x 2,2” x 1”
Features:

2
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project success-
ful. Read them carefully.
1.1 Make sure you have the right tools:
•A good quality soldering iron (25-
40W) with a small tip.
•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the
tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and en-
ables you to make good connections. When solder rolls off the tip,
it needs cleaning.
•Thin raisin-core solder. Do not use
any flux or grease.
•A diagonal cutter to trim excess wires. To avoid injury
when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
•Needle nose pliers, for bending leads, or to hold components in
place.
•Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or
might be handy
1.2 Assembly Hints :
⇒Make sure the skill level matches your experience, to avoid disappointments.
⇒Follow the instructions carefully. Read and understand the entire step before you
perform each operation.
⇒Perform the assembly in the correct order as stated in this manual
⇒Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒Values on the circuit diagram are subject to changes.
⇒Values in this assembly guide are correct*
⇒Use the check-boxes to mark your progress.
⇒Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual
updates, indicated as ‘NOTE’ on a separate leaflet.
0.000
Assembly hints

3
1.3 Soldering Hints :
Mount the component against the PCB surface and carefully solder the
leads
Make sure the solder joints are cone-shaped and shiny
Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE
ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE CORRECT
MOUNTING SEQUENCE !
Assembly hints

IPESF SDK NDGB FNL C O D E
CODICE
COLORE CODIGO
DE CORES CODIGO
DE COL-
ORES
VÄRI
KOODI FÄRG
SCHEMA FARVE-
KODE FARGE-
KODE FARB
KODE COLOUR
CODE CODIFI-
CATION DES COU- LEURS
KLEUR
KODE C
O D E
0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0 1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1 2Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2 3Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3 4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4 5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5 6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6 7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7 8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8 9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9 AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5
COLOR= 2...5

5
Construction
qD1: 1N4007
qD2: 1N4007
qD3: 1N4007
qD4: 1N4007
qD5: 1N4148
2. Diodes
Watch the polarity !
D...
CATHODE
qR4 :4K7 (4-7-2-B)
qR5 :10K (1-0-3-B)
qR6 :3K9 (3-9-2-B)
qR7 :220 1/2W (2-2-1-B-9)
1. Resistors
R...
qZD1: 8V2
qZD2: 8V2
qZD3: 8V2
3. Zenerdiodes
Watch the polarity !
ZD...
CATHODE
qLD1: 3mm Red
4. LED
Watch the polarity !
qC3: 100nF (104)
5. Ceramic Capacitor
C...
LD...
CATHODE
CATHODE
qR3 : 220 (2-2-1-B)
6. 1W Resistor
R...
2mm

6
qJP1 : 3p
7. Header
Construction
qT1: BC557B
8. Transistor
qR1 : 220K (2-2-4-B-9)
qR2 : 220K (2-2-4-B-9)
9. 1/2W Resistors.
(Check the color code
& mount them vertical)
R...
qC2 : 100µF/35V
10. Electrolytic
Capacitor.
Watch the polarity !
C...
qVDR1 : VDR300
11. VDR

7
qRY1 : VR10V241C
Construction
13. Relay
The unit is equipped with
a transient suppressor to
reduce sparking. Nor-
mally, this suppressor is
put over the relay con-
tacts. In some cases it
might be necessary to put
it on the load (eg. with
very small loads).
qLoad (1-2)
qRelay (2-3)
14. Shunt
3
JP1
1
2
3
1
2
1
JP1
3
2
1
2
3
qC4 : 100nF/250V
Depending operating
voltage :
qFor 220 -245VAC :
C1 : 470nF/630V
qFor 110 -125VAC :
C1 : 1µF/250VAC
12. Capacitors

8
Application example
SYSTEMARMED
K8045
1
VB
VA
GND
8
7
6
5
4
3
2
COM
+
SYSTEM ARMED
K8045
1
VB
VA
GND
8
7
6
5
4
3
2
GND
GND
SYSTEM ARMED
15. Application example
Keyboard
Display

9
K8006
C
5
4
3
2
1
K8045
1
VB
VA
GND
8
7
6
5
4
3
2
COM
+
2 X 9VAC / 150mA
2 X 9VAC / 150mA
SYSTEM ARMED
K8045
1
VB
VA
GND
8
7
6
5
4
3
2
GND
GND
Display (K8045)Keyboard (K8046)
K8006 whit k8027
’relay module’
Application example

10
16. PCB layout.
PCB

11
17. Schematic diagram.
Schematic diagram
N
1
n
c
2
L
3
L
4
n
c
5
L
O
A
D
6
L
O
A
D
7
D
A
T
A
8
C
9
E
1
0
S
K
1
C
O
N
N
E
C
T
O
R
E
D
G
E
1
0
P
I
T
C
H
3
.
9
6
M
M
t
o
K
8
0
0
6
o
r
E
q
.
C1
4 7
0n/600
R3 220/1W
R1
220K/.6W
R2
220K/.6W
D2
1N4007
D1
1N4007
D3
1N4007
D4
1N4007
GND
C2
100µ/35V
GND
ZD1
8V2/1.3W
ZD2 8V2/1.3W
ZD3
8V2/1.3W
GND
T1
BC557B
R4
4K
R5 10K
LD1
LED3RLLC
R6 3K9
GND
D5
1N4148
GND
G
N
D
R
Y
1
V
R
1
0
V
X
X
1
C
GND
VDR1 VDR300
C3 100n
GNDJP1
SNUBSELECT
.
C4
100n/X2
R7
220/.6W
C
o
n
t
a
c
t
s
L
o
a
d
7

VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
Modifications and typographical errors reserved
© Velleman Components nv.
H8027IP -2002 -ED1