Velleman AER Domus Installation guide

POWER SAVER / TIMER
K8075
ILLUSTRATED ASSEMBLY MANUAL H8075IP-1
Total solder points: 202
Difficulty level: beginner 12345 advanced
Turnsoffyourequipmentafterapresettime,it
helpsyousavemoneyanditincreasessafety

3
Assembly hints
The power saver turns off your equipment after a preset time. It helps you save money and it increases safety.
FEATURES:
 Single button operation with LED mode indicator
 continuous : 24h turn-off timer
 slow flashing : 4h or 8h turn-off timer
 fast flashing : 1h or 2h turn-off timer
 dim : idle
 Choose short or long-running timers (one-time jumper setting)
 10A suppressed relay output
 Easy to add to existing equipment
Applications: automatically turn off heating, cooling, lighting, entertainment systems, fans, pumps, sprin-
klers, etc...
SPECIFICATIONS:
 Available timers: 1h / 2h / 4h / 8h / 24h
 Relay output: 10A / 240VAC max
 Power supply: 100 - 240VAC
 Dimensions: 65 x 50 x 26mm

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Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will
protect the tip, and enables you to make goodconnections. When solder rolls off the tip,it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.
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Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE
CORRECT MOUNTING SEQUENCE !
You will find the color code for the resistances on our website:
http://www.velleman.be/common/service.aspx

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ZD...
CATHODE
D...
CATHODE
 R1 : 330K (3 - 3 - 4 - B - 9)
 R2 : 330K (3 - 3 - 4 - B - 9)
 R3 : 220 (2 - 2 - 1 - B - 9)
 R4 : 47K (7 - 7 - 3 - B)
 R5 : 1K (1 - 0 - 2 - B)
 R6 : 1K (1 - 0 - 2 - B)
 R7 : 10K (1 - 0 - 3 - B)
 R8 : 10K (1 - 0 - 3 - B)
 R9 : 10K (1 - 0 - 3 - B)
 R10 : 2K2 (2 - 2 - 2 - B)
 R11 : 6K8 (6 - 8 - 2 - B)
 R12 : 3K9 (3 - 9 - 2 - B)
5. Resistors
 IC1 : 8p
6. IC socket. Watch the
position of the notch!
Construction
 D1 : 1N4148
1. Diodes. Watch the polarity ! 4. Metal film resistors (1%)
R...
 ZD1 : 5V1/0.5W
 ZD2 : 24V/1.3W
2. Zenerdiodes. Watch the
polarity !
 D2 : 1N4007
 D3 : 1N4007
 D4 : 1N4007
 D5 : 1N4007
3. Diodes. Watch the polarity !
D...
CATHODE
R...
 C1 : 100nF (104)
 C2 : 100nF (104)
7. Capacitors.
c...

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Construction
 SK6 : 4p
9. Board to wire connector
 JP1 : 2p
10. Pin header
Choose timer :
Mounted : 2h / 8h
Not mounted : 1h / 4h
11. Shunt
 VDR1: VDR300
13. VDR
 L
 N

L

N
12. PCB terminals
 T1 : BC547B
 T2 : BC547B
8. Transistors
AC power out
AC power in
 C3 : 100µF / 35V

C4 : 100µF / 35V
14. Electrolytic capacitors
Watch the polarity!
C...

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Construction
Choose operation voltage :
230V :
 C5 : 0,47µF / 630V
115V :
 C5 : 0,68µF / 400V
15. Capacitor
 RY1 : VR10V241C
(24DC - 10A - 1contact)
16. Relays
 IC1 : VK8075
(programmed PIC10F200-I/PG)
17. IC. Watch the position of the notch!
 CHECK THOROUGHLY ALL THE COMPONENTS FOR MISS
MOUNTING, INCLUDING SOLDERING ERRORS.
 PUT AN EXTRA THICK LAYER OF SOLDER
ON THESE PCB TRACKS TO IMPROVE THEIR
CURRENT HANDLING CAPACITIES.
Fig. 1.0

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 Cut off a piece of shrinkable tube with a lenght equal to 2,5cm.
 Slide the shrinkable tube over the wires of the female 'board to wire'-connector (fig. 2.0)
 Solder the 4-pole female 'board to wire' connector to the push button using the figure
below to check the accuracy of the connections (see figure 3.0)
 Attention: Always make sure to slide down the shrinking tube far enough from the soldering points!
 Slide the shrinkable tube over the soldered joints and heat them using a hair dryer or, better still, using a
paint stripper.
18. Wiring the push button
(Orange)
(Red)
1
(Yellow)
2
34
(Brown) Leen d :
LED -
LED +
Push button
1
2
3
4
Wiring the push button
Fig. 2.0
4
(Yellow)
3
(Orange)
1
(Brown) 2
(Red)
Fig. 3.0

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Wiring the push button
 In case you want to use a different push button, make sure it is rated for the AC-voltage.
 If you do not use the included push button, you can mount a 3mm LED on the PCB.
COLOR= 2...5
LD...
CATHODE
Watch the polarity !
 Do not use both simultaneously
(LED & included push button)

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19. Final connection & use
Final connection & use
CAUTION: All PARTS OF THE CIRCUIT CARRY DANGEROUS
VOLTAGES (MAINS) ! OBSERVE ALL SAFETY REQUIREMENTS
THAT MIGHT APPLY!
MOUNT THIS KIT PREFERABLY IN AN ISOLATED ENCLOSURE
 Connect your application (ex. lamp) to the unit (Lout & N)
 Connect the power supply to the power connections of the PCB (L
&N), see fig. 4.0.
 Warning: It is important to position jumper JP1in the
correct mode prior to connecting the kit to the AC power
L
N
Application
Push button
AC POWER
Fig. 4.0

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Use
 Never modify the JP1 mode setting while the unit is still live!
Jumper selection:
First, choose the desired timer function, i.e. a long-term or a short-term timer.
(1) Long-term timer.
 Mount the jumper (JP1)
 At power-on, the pushbutton LED (or LD1) will flash slowly twice, hereby indicating that long-term
timers have been selected (2h or 8h turn-off timer).
(2) Short-term timer.

Remove thejumper (JP1)
 At power-on, the pushbutton LED (or LD1) will flash fast twice, hereby indicating that short-term timers
have been selected (1h or 4h turn-off timer).

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Use :
Push button briefly: turn-on relay and toggle between a short or a long turn-off delay.
 Short turn-off delay (1h or 4h, depending on setting of jumper JP1)
 Pushbutton LED (or LD1) blinks fast.
 Long turn-off delay (2h or 8h, depending on setting of jumper JP2)
 Pushbutton LED (or LD1) blinks slowly.
Hold button for 2-3s: turn-on relay and activate 24h turn-off timer.
 Pushbutton LED (or LD1) is steady lit
Hold button again for 2-3s: turn-off relay
 Pushbutton LED (or LD1) is dimly lit

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20. Schematic diagram
Diagram

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21. PCB
PCB

Modifications and typographical errors reserved
© Velleman Components nv.
H8075IP - 2005 - ED1
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
5410329 348335