Vertiv Liebert MicroPOD Installation and maintenance instructions

Liebert® MicroPOD™ 120V
Installer/User Guide

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TABLE OF CONTENTS
1 Important Safety Instructions 4
2 Glossary of Symbols 6
3 Introduction and System Description 7
3.1 System Description 7
4 Installation 9
4.1 Installation on a Liebert GXT UPS 9
4.2 Rack Mount Installation 10
5 Startup Procedure 12
5.1 Electrical Connections 12
5.2 Pluggable Connections 12
5.3 Hardwire Connections 13
6 Indicator Lamps 16
6.1 Utility Indicator Lamp 16
6.2 UPS Indicator Lamp 16
7 Operation 17
7.1 Transfer to Maintenance Bypass 17
7.2 Transfer to UPS 17
8 Specifications 18
9 Troubleshooting 21
Appendices 23
Appendix A: Technical Support 23
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1 IMPORTANT SAFETY INSTRUCTIONS
WARNING! Do not attempt to service this product yourself. Opening or removing the cover may
expose you to dangerous voltages, even when the AC cord is disconnected from the electrical
outlet. Refer all servicing to qualified service personnel.
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and operation of
the Liebert MicroPOD.
This product is not intended for use with life support or other U.S. FDA designated “critical” devices.
Read all safety and operating instructions before operating the Liebert MicroPOD and the connected
UPS system. Adhere to all warnings on the unit and in this manual. Follow all operating and user
instructions.
Turn the UPS off and unplug the Liebert MicroPOD before cleaning. Use only a soft cloth, never liquid or
aerosol cleaners.
The UPS and Liebert MicroPOD are designed for data processing equipment. Do not plug laser printers or
appliances, such as hair dryers, heaters, vacuum cleaners or electric drills, into the UPS output receptacles.
WARNING! Do not modify the cables in any way. Consult your local Emerson representative if
the AC cords do not match the utility receptacle. The Liebert MicroPOD must be grounded at all
times while in use. Turn Off the UPS before unplugging Liebert MicroPOD.
The UPS and the Liebert MicroPOD are equipped with grounded plugs (plug types vary depending on
model). Do not defeat the safety purpose of this plug. If unable to fully insert the plug into the designated
receptacle, contact a qualified electrician or your local dealer or Emerson representative for assistance.
Route power supply cords so they are not walked on or pinched in anyway.
CAUTION: Risk of electric shock, do not remove cover, no user serviceable parts inside. Refer
servicing to qualified service personnel.
CAUTION: This device receives power from multiple sources. Before servicing this device,
remove all connections. Before servicing the UPS, follow “Maintenance of UPS” instructions in
the user manual for your UPS.
CAUTION: For use in a controlled environment. Refer to manual specifications for
environmental conditions.
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WARNING! When the Liebert MicroPOD is in Utility position (maintenance bypass mode), the
power to the connected load is not filtered or conditioned by the UPS.
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2 GLOSSARY OF SYMBOLS
Indicates AC Input.
Indicates AC Output.
Consult the manual for additional information.
Utility lamp indicates local power is available and the load may be
transferred to bypass the UPS.
UPS lamp indicates UPS power is available and the load may be
transferred to the UPS to provide computer-grade power to the load.
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3 INTRODUCTION AND SYSTEM DESCRIPTION
The Liebert MicroPOD provides maintenance bypass capability as well as power output distribution. The
Liebert MicroPOD can be used on UPSs in either rack mount or tower configuration.
The Liebert MicroPOD provides an isolated path of power for your UPS system for preventive
maintenance or service.
3.1 System Description
The Liebert MicroPOD has two modes of operation: UPS (UPS available) and UTILITY (maintenance
bypass).
•In UPS mode, the power is routed through the UPS system delivering conditioned power to the
load, as shown in Figure 2.1 below.
Figure 2.1 UPS mode of operation
•In Utility mode, power is routed around (bypassing) the UPS system (see Figure 2.2 below).
Utility power is supplied directly to the load through the Liebert MicroPOD.
NOTE: Battery backup and conditioned power are NOT available during the Utility mode of operation.
Figure 2.2 Utility/maintenance bypass mode
•The UPS may be turned off and removed without affecting the load. See Figure 2.3 on the next
page.
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Figure 2.3 Liebert MicroPOD connections
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4 INSTALLATION
4.1 Installation on a Liebert GXT UPS
NOTE: This manual provides instructions for the Liebert MicroPOD only. Refer to your UPS manual for
UPS operation and installation instructions.
1. Unpack the Liebert MicroPOD carefully, noting the packing method. Retain the box and
packing material for possible future shipments.
2. Inspect the Liebert MicroPOD for freight damage. Report any damage to the carrier and your
local dealer or Liebert representative.
3. Verify that the Liebert MicroPOD input cord, UPS input cord and receptacle for the UPS have
the same type of configuration.
4. If you already have a UPS installed, turn off all connected loads and unplug them from the UPS.
Turn off the UPS and disconnect the input cord.
5. Attach the two Liebert MicroPOD securing brackets (optional for Liebert GXT series UPS) to
the rear of the UPS (see top of Figure 2.4 on the next page). You will need a long M3 Phillips
head screwdriver for this procedure (the torque is 7 in-lb, or 0.79 Nm). The Liebert MicroPOD
brackets have a hole to allow the screwdriver to reach the screw.
6. Next attach the Liebert MicroPOD to the securing brackets (see Figure 2.4 on the next page).
The Liebert MicroPOD can be installed to face one of three different directions utilizing the
same mounting procedures.
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Figure 2.4 Attaching Liebert MicroPOD to the UPS with securing brackets
4.2 Rack Mount Installation
1. Rack mount installation of the Liebert MicroPOD is possible with the use of the rack mounting
brackets (shipped with the Liebert MicroPOD). See Figure 2.5 on the facing page.
2. The rack mount brackets allow you to rack mount the Liebert MicroPOD in a 19" enclosure.
3. The Liebert MicroPOD can be mounted to face one of four directions depending on your
application, utilizing the rack mount brackets provided.
4. Determine the desired position and direction for the Liebert MicroPOD, face it in that direction,
then attach the brackets to the Liebert MicroPOD with the screws provided.
5. Consult your rack/enclosure manufacturer’s recommendations for specific rack mounting
hardware that will be required.
6. The holes on the rack mount bracket are notched for easy installation. Tighten the Liebert
MicroPOD securely to the rails and then follow the startup directions for the Liebert MicroPOD
in Installation on a Liebert GXT UPS on page 9.
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Figure 2.5 Liebert MicroPOD mounting bracket location
CAUTION: Before installing, open all branch rated circuit breakers at the nearest disconnect,
turn UPS off and disconnect all cords to and from the UPS.
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5 STARTUP PROCEDURE
CAUTION: This UPS must be installed by properly trained and qualified personnel and wired in
accordance with local, national and regional electrical codes.
CAUTION: The utility input supply to the Liebert MicroPOD must be protected by a branch
rated circuit breaker. The UPS output must also be protected with a circuit breaker connected
to the load, rated to carry the input current and be capable of breaking the maximum expected
short circuit current of this branch circuit. The breaker is to be mounted within 6 feet (1.8m) of
the Liebert MicroPOD and be readily accessible to the operator. Refer to on the facing page for
breaker specifications.
5.1 Electrical Connections
Refer to local, regional and national electrical codes to determine the cable sizes and distribution methods
used during installation. on the facing page details the standard current ratings.
5.2 Pluggable Connections
1. Make sure the Liebert Micro POD rotary switch is in the UTILITY position. Plug the Liebert
MicroPOD input cord (labeled UTILITY) into the utility outlet (wall receptacle).
WARNING! The Liebert MicroPOD is now electrically live. The Utility lamp (amber) should be
illuminated.
2. Plug the UPS input cord into the receptacle on top of the Liebert MicroPOD (labeled:
CONNECT UPS LINE CORD HERE).
WARNING! The UPS system is now electrically live.
3. Connect the Liebert MicroPOD UPS output cord (labeled: UPS) to the output of the UPS
system.
4. Plug in all loads to the output distribution receptacles, distributing them evenly on the Liebert
MicroPOD. The Liebert MicroPOD is powering the equipment in Utility mode.
5. Turn ON the loads following the manufacturer’s instructions; ensure all are operating
according to specification.
6. Start the UPS according to its user manual.
7. Verify that the UPS lamp (green) on the Liebert MicroPOD is illuminated. If so, transfer the
rotary switch from UTILITY to UPS. The load is now being supplied with conditioned power
through the UPS.
8. Before any operation or procedure, always verify that both the UPS lamp (green) and the Utility
lamp (amber) are illuminated before changing the rotary switch.
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5.3 Hardwire Connections
Wiring access doors on each end of the POD allow access to the wiring compartments by opening the top
and rear of the POD. Each access door is retained with two Phillips head screws. The center screw and
center panel should not be removed.
The wiring compartments provide terminal blocks to connect Line, Neutral and Ground for both the
UTILITY input and LOAD output.
The cable sizes and distribution methods used during installation are subject to local/national electrical
codes of practice and are not detailed here. below details the standard current ratings.
High quality ground (earth) connections are required for the equipment ground conductors (protective
earth) (power system earth connection) to provide for safe operation of the UPS and connected loads and
to reduce electrical noise. Conduit used alone without a grounding conductor wire is not an acceptable
connection. Size ground (protective earth) conductors equal in size to circuit conductors.
Wiring Instructions
1. Remove the wiring access doors by removing the two Phillips head screws that secure them.
2. Determine which of the two available conduit entry points are to be used. Knock out the
conduit entry hole for the location and size of conduit to be used.
3. Connect conduit bushing and conduit and run utility load wiring.
4. Inspect wiring to ensure it is not pinched.
5. Make connections to the terminal blocks as labeled. The wiring terminals are labeled.
6. Reattach the wiring access doors and install the retaining screws.
CAUTION: To reduce the risk of fire, connect only to a circuit provided with properly rated
maximum branch circuit overcurrent protection in accordance with the National Electric Code.
For wiring information, refer to the following table.
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MODEL
VA-VOLT
RATING
INPUT
CURRENT
RATING AT 120V
RECOMMENDED
(MAXIMUM)
EXTERNAL
OVERCURRENT
PROTECTION
RECOMMENDED
WIRE SIZE, AWG (MM2)
(INCLUDING
GROUND WIRE)
(75° COPPER WIRE)
MAXIMUM WIRE
ACCEPTED BY
TERMINAL
BLOCK
AWG (MM2)
TERMINAL
TIGHTENING
TORQUE
IN-LB (NM)
MP2-115HW 12A 15A 14 (2.08) 8 (8.36) 12 (1.3)
MP2-120HW 16A 20A 12 (3.31) 8 (8.36) 12 (1.3)
MP2-130HW 24A 30A 10 (5.26) 8 (8.36) 12 (1.3)
MP2-220N 15A* 20A 12 (3.31) 8 (8.36) 12 (1.3)
*The rated input current rating is at 208V.
Table 2.1 Breaker specifications
To make the hardwire connections:
1. Remove the wiring access doors by removing the two Phillips head screws that secure them.
2. Determine which of the two available conduit entry points are to be used. Knock out the
conduit entry hole for the location and size of conduit to be used.
3. Connect conduit bushing and conduit and run utility load wiring.
4. Inspect wiring to ensure it is not pinched.
5. Make connections to the terminal blocks as labeled.
6. Reattach the wiring access doors and reinstall the retaining screws.
Figure 2.6 Removing plates to make hardwire connections
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7. Connect all loads to the output distribution receptacles, distributing them evenly on the
Liebert MicroPOD.
8. Turn ON the loads following the manufacturer's instructions.
9. Start the UPS according to its user manual.
10. Verify that the UPS lamp (green) on the Liebert MicroPOD is illuminated. If so, transfer the
rotary switch from UTILITY to UPS. The load is now being supplied with conditioned power
through the UPS.
NOTE: Before any operation or procedure, always verify that both the UPS lamp (green) and the Utility
lamp (amber) are illuminated before changing the rotary switch.
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6 INDICATOR LAMPS
6.1 Utility Indicator Lamp
This amber lamp is illuminated when utility power is present (see Figure 2.7 below). It signals that loads
can be transferred to maintenance bypass (Utility mode) operation via the rotary switch. If utility power is
not present, this lamp will be off and the UPS will supply battery backup power to connected loads.
6.2 UPS Indicator Lamp
This green lamp is illuminated when output power is available from the UPS (see Figure 2.7 below). It
signals that it is safe to transfer connected loads from utility power back to UPS output power.
Figure 2.7 Indicator lamps on Liebert MicroPOD
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7 OPERATION
7.1 Transfer to Maintenance Bypass
To transfer to maintenance bypass (utility) from UPS, use the following steps:
1. Ensure the Utility lamp (amber) is illuminated. If the lamp is not illuminated, refer to
Troubleshooting on page 21.
2. Transfer the rotary switch from UPS to UTILITY, provided the Utility lamp is illuminated on the
Liebert MicroPOD.
3. Turn the UPS off.
4. Disconnect the two cables connecting the UPS to the Liebert MicroPOD.
5. You may now service the UPS.
7.2 Transfer to UPS
To transfer to UPS from maintenance bypass (utility), use the following steps:
1. Reconnect the UPS to the Liebert MicroPOD. Start the UPS according to the instructions in
the UPS user manual.
2. Verify that UPS lamp (green) on the Liebert MicroPOD is illuminated. If so, transfer the rotary
bypass switch from UTILITY to UPS. If the lamp does not illuminate, refer to Troubleshooting on
page 21.
3. Conditioned power is now being supplied through the UPS.
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8 SPECIFICATIONS
MODEL #
MP2-115A MP2-120C MP2-130C MP2-130E MP2-130P
USED W/
LIEBERT
GXT RATING, VA
500 - 1500 2000 3000 120V 3000 120V 3000 120V
Unit 15.51 x 3.03 x 3.46 (394 x 77 x 88)
Shipping 18.5 x 8.27 x 6.49 (470 x 210 x 165)
Unit 6.6 (3.0) 6.6 (3.0) 8.8 (4.0) 8.8 (4.0) 8.8 (4.0)
Shipping 8.6 (3.9) 9.5 (4.3) 11.7 (5.3) 11.9 (5.4) 11.7 (5.3)
Electrical Specifications
AC Input Plug
5-15P on attached
10-ft. (3m) cord
5-20P on attached
10-ft. (3m) cord
L5-30P on attached 10-ft. (3m) cord
Connection to UPS
Input 5-15R 5-15/20R T-type L5-30R L5-30R L5-30R
Connection to UPS
Output
5-15P on attached
6-ft (1.8m) cord
5-20-P on attached
6-ft (1.8m) cord
L5-30P on attached 6-ft (1.8m) cord
Output
Receptacles/
Protection
(4) 5-15R w/15A CB
(4) 5-15R w/15A CB
(4) 5-15/20R (T-type)
w/20A CB
(4) 5-15/20R (T-type)
w/20A CB
(1) L5-30R w/30A CB
(4) 5-15/20R (T-type)
w/ 20A CB
(2) 5-15/20R (T-type)
w/20A CB
(2) 5-15/20R (T-type),
(1) L5-20R w/20A CB
(2) 5-15/20R (T-type)
(1) L5-20R w/20A CB
Table 2.2 Specifications—Pluggable Liebert MicroPOD units
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MODEL # MP2-220N
USED W/ LIEBERT GXT RATING, VA 3000 208V
Dimensions, W x D x H, in (mm)
Unit 15.51 x 5.2 x 5.2 (394 x 132 x 132)
Shipping 19.29 x 8.66 x 10.63 (490 x 220 x 270)
Weight, lb (kg)
Unit 11 (5.0)
Shipping 13.4 (6.1)
Electrical Specifications
AC Input L6-20P on attached 10-foot (3m) cord and Optional Hardwire Terminal Block
Connection to UPS Input L6-20R
Connection to UPS Output L6-20P on attached 6-foot (1.8m) cord
Output Connection / Protection (2) L6-20R, (2) L6-15R w/15A CB and Optional Hardwire Terminal Block
Table 2.3 Specifications - Optional hardwire Liebert MicroPOD models
MODEL #
POWER DISTRIBUTION BOX MODEL #
MP2-115HW MP2-120HW MP2-130HW
USED WITH LIEBERT GXT RATING (VA) 500 - 1500 2000 3000
Dimensions, W x D x H, in (mm)
Unit 15.51 x 3.03 x 3.46 (394 x 77 x 88)
Shipping 18.50 x 8.27 x 6.49 (470 x 210 x 165)
Weight, lb (kg)
Unit 4.4 (2.0) 4.4 (2.0) 6.6 (3.0)
Shipping 7.1 (3.2) 7.5 (3.4) 8.4 (3.8)
Electrical Specifications
AC Input Hardwire Terminal Block
Connection to UPS Input
5-15P on attached
6-ft. (1.8m) cord
5-20-P on attached
6-ft. (1.8m) cord
L5-30P on attached
6-ft. (1.8m) cord
Connection to UPS Output
5-15P on attached
6-ft. (1.8m) cord
5-20-P on attached
6-ft. (1.8m) cord
L5-30P on attached
6-ft. (1.8m) cord
Output Connection Hardwire Terminal Block
Table 2.4 Specifications—Hardwire Liebert MicroPOD units
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Transfer Time (to and from maintenance bypass) < 6 milliseconds
Operating Ambient Temperature 32°F to 104°F (0°C to +40°C)
Storage Ambient Temperature -4°F to 140°F (-20°C to +60°C)
Humidity 0 to 95% non-condensing
Agency/Standards UL 1778, c-UL, ISTA Procedure 1A
Table 2.5 General characteristics - Liebert MicroPOD units, pluggable and hardwire
This Liebert MicroPOD is intended for use with a UPS meeting all the following requirements:
•UPS input cord is compatible with the rating and type of receptacle on the Liebert MicroPOD
labeled UPS.
•UPS output receptacle is compatible with the Liebert MicroPOD input power connector labeled
UPS.
•Available utility receptacle is compatible with the Liebert MicroPOD input power connector
labeled UTILITY.”
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