Verus Engineering ZN6 Manual

ZN6 / ZC6 Two-Piece Splitter
Install Manual
Author: Eric Hazen
Release Date: 2017/01/25
Approvals:E. Hazen, P. Lucas
Document Revisions
Rev
Date
Author
Description
01
2016/09/23
E.Hazen
Initial release of install manual
02
2017/08/08
P. Lucas
Company name change from Velox to Verus
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]

2 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
CONTENTS
1. Introduction ....................................................................................................................................... <3>
1.1. Overview .................................................................................................................................... <3>
1.2. Difficult....................................................................................................................................... <3>
1.3. Time Required............................................................................................................................ <3>
1.4. Tools Needed ............................................................................................................................. <3>
1.5. Splitter Components ...............................................................................................................<3-4>
2. Front Splitter Prep .......................................................................................................................... <5-6>
3. Front Splitter Install......................................................................................................................<6-10>
4. Support Rod Install .....................................................................................................................<10-17>

3 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
1. Introduction
1.1. Overview: Detailed instructions on installing the two piece front splitter with supplied
support rod kit for the ZN6 ZC6 chassis.
1.2. Difficulty: Beginner to Moderate
1.3. Time Required: 2.5-4 hours
1.4. Tools Needed:
1.4.1.Splitter Install
1.4.1.1. Jack and Jack Stands
1.4.1.2. Screwdriver
1.4.1.3. 10mm Socket
1.4.1.4. 4mm Allen Wrench
1.4.1.5. 5mm Allen Wrench
1.4.1.6. 9/16” wrench
1.4.1.7. Center Punch
1.4.1.8. 1/8” or starter drill bit
1.4.1.9. 1/4” drill bit
1.4.1.10. Drill
1.4.1.11. Spray paint/touch up paint
1.5. Splitter Components
1.5.1. Two Splitter Halves
1.5.2. Hardware Bag
1.5.2.1. (2) M6 x 1.0 Button Head Cap Screw (BHCS) x 16mm Long
1.5.2.2. (12) M6 x 1.0 BHCS x 30mm Long
1.5.2.3. (2) M6 Aluminum Spacers
1.5.2.4. (14) M6 x 38mm Diameter Fender Washers
1.5.2.5. (10) M6 x 1.0 Plastic Rivets
1.5.2.6. (8) 3/8” ID Rivet Nut Backing Washers
1.5.2.7. (6) M6 x 1.0 BHCS x 25mm Long
1.5.2.8. (8) M6 x 18mm Diameter Washer
1.5.2.9. (6) M6 x 1.0 Flanged Nut
1.5.2.10. (1) M6 Install Tool
1.5.2.11. (2) M6 x 1.0 Socket Head Cap Screw (SHCS) x 35mm Long Bolt
1.6. Splitter Rod Components
1.6.1. (2) Splitter Rods
1.6.2. (2) Billet Aluminum Clevis Mounts
1.6.3. (4) Crash Beam Mounts
1.6.4. (1) Support Brace
1.6.5. (1) Two Piece Splitter Bracket
1.6.6. Hardware Bags
1.6.6.1. (8) M6 x 18mm Diameter Washer
1.6.6.2. (12) M6 x 1.0 Flanged Nut

4 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
1.6.6.3. (4) M6 x 12mm Diameter Washer
1.6.6.4. (6) M6 x 1.0 BHCS x 25mm Long
1.6.6.5. (8) M6 x 1.0 BHCS x 16mm Long

5 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
2. Front Splitter Prep
2.1. Velox is not responsible for damage to you or your vehicle by following this manual and/or
installing Verus Engineering products.
2.2. We begin by working on the splitter off car, to make two pieces into one.
2.3. Grab the splitter halves and the splitter support bracket.
2.4. Align the splitter support bracket as shown below and using a center punch mark (3) holes
on each splitter half.
2.5. With the (6) holes center punches, drill through these holes with a 1/4” drill bit.

6 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
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ZC6 / ZN6 Two Piece Front Splitter –Install Manual
2.6. At this point, we need to decide which side of the splitter will face upward when installed.
Whichever side you want facing upward, we will install the bracket on the same side.
2.7. As shown above, install the bracket on the top side with the nuts. On the bottom side, use
the M6 x 18mm diameter washers and the M6 x 1.0 BHCS that are 25mm long.
2.8. Once tightened, we are ready to begin the install of the splitter on car.
3. Splitter Install
3.1. We begin by jacking the car up. You’ll want to choke the rear wheels and use the e-brake.
3.2. Place a jack stand on either side of the car, you can use the frame rails or the pinch welds.
3.3. With the front of the car off the ground, we’ll want to start by removing the underbody
plastic piece. This piece is quite large and has multiple plastic push rivets and a few bolts
holding it on. There will be six push pins (shown in red), and three 10mm bolts to remove
(shown in yellow).

7 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
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ZC6 / ZN6 Two Piece Front Splitter –Install Manual
3.4. We now install the rivet nuts into the car’s underbody. View the below photo to ensure the
correct holes are used. No holes should need to be drilled! The photo below is only the
passenger side of the car but the driver’s side is a mirror image.
3.5. To properly install the rivet nut, you’ll want to thread the rivet nut onto the tool as shown
below.
3.6. Place the rivet nut into the hole. If you’d like to use the rivet nut backing washer, you’ll
need access to the top side of the material you are riveting onto. Note, the backing washer
is not necessary but will decrease the chance that the rivet gets pulled through the bumper.

8 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
3.7. Using the 9/16” wrench and the 5mm allen wrench, hold the nut steady and tighten the
allen bolt. You’ll have some initial resistance, than the rivet nut will begin to pull tighter on
the material.
3.8. Below are pictures of a properly installed rivet nut. We did not use the backing washers
here though feel free to if you would like, they are supplied with each kit.

9 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
3.9. If you own a BRZ, you’ll need to remove the bumper to install the support rod kit. Skip to
step 4. If you own an FRS, you can remove the grille without a large issue and can
continue on with the steps below.
3.10. Install the two M6x1.0 x 16mm BHCS with two washers on the wheel liner plastic (left
and right side).
3.11. Install the splitter with the M6x1.0 x 30mm BHCS with large washers on each of the
rivet-nuts. Utilize the aluminum spacer and the 30mm long BHCS on the two most rearward
holes. We suggest to leave all bolts loose until they are all in and then tighten from the
inside out. We also suggest you have the splitter held up by 4 or more bolts before letting
the splitter free hang.

10 3/6/2016
Author: Eric Hazen
Date: 2017/01/25
Recipients: Public
ENGINEERING | NORTH AMERICA
REVISION: R01
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
[e-mail]
ZC6 / ZN6 Two Piece Front Splitter –Install Manual
4. Front Splitter Support Rod Installation
4.1. We assume you are beginning the install at step 3.8, with all the rivet nuts installed but the
splitter still off the car.
4.2. We have to remove the bumper for this part of the install if you own a BRZ. If you own an
FR-S, the bumper can remain on and the grill removed and you can skip to step 4.7.
4.3. To remove the front bumper, remove the strip of 10mm bolts and plastic push pins across the
top of the front bumper under the hood.