Vestil HDD Series User manual

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HDD-Series Hydraulic Drum Dumpers
Instruction Manual
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of
lading. If the product is undamaged, discard the packaging.
NOTE:
The end-user is solely responsible for confirming that product design, installation, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Table of Contents Table of Figures
Product Specifications……………………........... 2-3 FIG. 1: HDD-36-S exploded parts diagram……………….. 5
Signal Words……….……………….....................4 FIG. 2: HDD-48-S exploded parts diagram……………….. 5
Safe Use Recommendations……...................... 4 FIG. 3: HDD-60-S exploded parts diagram……………….. 6
Installation Instructions…………………………... 11 FIG. 4: HDD-72-S exploded parts diagram……………….. 6
Loading the Dumper………………………………11 FIG. 5: HDD-36-P exploded parts diagram..………..…….. 7
Inspections…………………………………………11-12 FIG. 6: HDD-48-P exploded parts diagram……………...... 8
Power unit operation……………………….......... 12-13 FIG. 7: HDD-60-P exploded parts diagram……………...... 9
Troubleshooting guide…………………………… 23 FIG. 8: HDD-72-S exploded parts diagram……………..... . 10
Labeling Diagram…….……………………………24 FIG. 9: Hydraulic Circuit Diagram………………………..... . 13
Limited warranty………………………………….. 25 FIGS. 10A-10F: Electrical Circuit Diagrams………………..14-19
FIG. 11: Motor Lead Diagrams & Transformer diagram…. 20
FIGS. 12A-12B: Modular Power Unit parts diagram…….. . 21-22
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
Web: www.vestilmfg.com e-mail: [email protected]

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Product Specifications:
Dimensions and other product attributes appear in the diagrams and table below:
Model A B C D E F Capacity Net weight
HDD-36-7-S 36” 93/4” 14” 60” 953/4” 611/2750 lb. 709 lb.
HDD-36-10-S 36” 93/4” 14” 60” 953/4” 611/21,000 lb. 727 lb.
HDD-36-15-S 36” 93/4” 14” 60” 953/4” 611/21,500 lb. 786 lb.
HDD-48-7-S 48” 93/4” 14” 72” 116” 711/2750 lb. 800 lb.
HDD-48-10-S 48” 93/4” 14” 72” 116” 711/21,000 lb. 792 lb.
HDD-48-15-S 48” 93/4” 14” 72” 116” 711/21,500 lb. 814 lb.
HDD-60-7-S 60” 93/4” 14” 84” 1363/4” 80” 750 lb. 988 lb.
HDD-60-10-S 60” 93/4” 14” 84” 1363/4” 80” 1,000 lb. 942 lb.
HDD-60-15-S 60” 93/4” 14” 84” 1363/4” 80” 1,500 lb. 937 lb.
HDD-72-7-S 72” 91/2” 131/2” 951/4” 1571/4” 92” 750 lb. 1,113 lb.
HDD-72-10-S 72” 91/2” 131/2” 951/4” 1571/4” 92” 1,000 lb. 1,055 lb.
HDD-72-15-S 72” 91/2” 131/2” 951/2” 1571/4” 92” 1,500 lb. 1,036 lb.
Stationary (bolt-down) HDD models

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Model A B C D E F Capacity Net weight
HDD-36-7-P 36” 93/4” 14” 633/4” 96” 611/2” 750 lb. 788 lb.
HDD-36-10-P 36” 93/4” 14” 633/4” 96” 611/2” 1,000 lb. 763 lb.
HDD-36-15-P 36” 93/4” 14” 633/4” 96” 611/2” 1,500 lb. 776 lb.
HDD-48-7-P 48” 93/4” 14” 721/2” 1163/4” 711/2” 750 lb. 864 lb.
HDD-48-10-P 48” 93/4” 14” 721/2” 1163/4” 711/2” 1,000 lb. 862 lb.
HDD-48-15-P 48” 93/4” 14” 721/2” 1163/4” 711/2” 1,500 lb. 880 lb.
HDD-60-7-P 60” 93/4” 14” 841/2” 1371/4” 80” 750 lb. 1,019 lb.
HDD-60-10-P 60” 93/4” 14” 841/2” 1371/4” 80” 1,000 lb. 1,042 lb.
HDD-60-15-P 60” 93/4” 14” 841/2” 1371/4” 80” 1,500 lb. 1,026 lb.
HDD-72-7-P 72” 91/4” 131/2” 96” 1571/2” 92” 750 lb. 1,034 lb.
HDD-72-10-P 72” 91/4” 131/2” 96” 1571/2” 92” 1,000 lb. 1,100 lb.
HDD-72-15-P 72” 91/4” 131/2” 96” 1571/2” 92” 1,500 lb. 1,115 lb.
Portable HDD models

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Signal Words:
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness
of those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the
product likely cause property damage. The signal words used appear below along with the meaning of each word:
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
Safe Use Recommendations:
We strive to identify all hazards associated with the use of our products. However, material handling is dangerous and
no manual can address every risk. Ultimately, the most effective way to avoid injury is to exercise sound judgment
whenever using this product.
Improper or careless operation of this drum dumper might result in serious personal injuries.
Failure to read and understand the entire manual before assembling, using or servicing the product
constitutes misuse.Read the manual whenever necessary to refresh your understanding of proper use and
maintenance procedures.
ONLY use the dumper as a means for mechanically emptying drum. ALWAYS properly load the dumper
according to the directions on p. 11.
DO NOT use a damaged dumper. Examples of structural damage include: broken container restraining tube,
broken fork pockets, and holes caused by rust or corrosion. Inspect the dumper before each use according to the
inspection instructions on p. 11-12. DO NOT use the HBD unless it passes every element of the inspection, or until
authorized maintenance personnel approve the dumper for service.
Inspect the unit before each use according to the inspection instructions on p. 11-12.
DO NOT stand beneath or travel under the dumper chute while it is elevated.
DO NOT use this dumper UNLESS every label shown in the “Labeling diagram” on p. 24 is in place, undamaged,
and easily readable.
DO NOT exceed the capacity of the dumper. The capacity of each model appears in the tables on pp. 2-3 as well
as on label 287 (see “Labeling diagram” on p. 24). The weight of the container to be dumped plus the weight of its
contents must not exceed the capacity.
DO NOT modify the dumper in any way UNLESS you first obtain written approval from Vestil. Modifying the
dumper without first receiving approval automatically voids the limited warranty and might make the dumper unsafe
to use.
DO NOT fill the hydraulic system with brake fluid or jack oils. Only fill the hydraulic system with
either anti-wear hydraulic oil, viscosity grade 150 SUS at 100°F (ISO 32cSt at 40°C) or Dexron transmission fluid.

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FIG. 1: HDD-36-S series stationary dumpers exploded parts diagram and bill of materials
Item
Part no. Description Qty.
Item
Part no. Description Qty
1 09-512-001 Hinge block assembly 2 8 36102 Hex nut, grade A, zinc-plated,
1
/4” - 20 1
2 99-021-909-001 Hydraulic cylinder, 2
1
/2” x 18” 1 9 22805 Elevator bolt, limit switch 1
3 09-537-013 Assembly, drum clamp, casting 2 10 09-545-028 Weldment, subassembly, chute 1
4 37039 Nylock nut, zinc-plated,
3
/4” – 10 4 11 12365
3
/4” – 10UNC x 3” zinc-plated #5 bolt 4
5 24-612-003 Pin assembly, cylinder 1 12 99-158-008 Modular power unit, no push buttons 1
6 09-145-020 Threaded pipe cap 2 13 09-514-131 Weldment, frame, stationary 1
7 01-022-021 Switch, limit, roller arm 1
Item Part no. Description Quantity
1 09-514-129 Weldment, frame,
stationary
1
2 09-512-001 Hinge block assembly 2
3 99-021-
909-001
Hydraulic cylinder, 2
1
/2”
x 18”
1
4 09-537-013 Assembly, drum clamp,
casting
2
5 37039 Nylock nut, zinc-plated,
3/
4
” – 10
4
6 24-612-003 Pin assembly, cylinder,
box dumper
1
7 09-145-020 Threaded pipe cap 2
8 01-022-021 Switch, limit, roller arm 1
9 36102 Hex nut, grade A, zinc-
plated, 1/
4
” - 20
1
10 22805 Elevator bolt, limit
switch
1
11 09-545-030 Weldment,
subassembly, chute
1
12 13365
3
/4” – 10 UNC x 3” zinc-
plated #5 bolt
4
13 99-158-008 Modular power unit
w/out push buttons
1
FIG. 2: HDD-48-S series stationary dumpers exploded parts diagram and bill of materials
Pivot
shaft
Pivot
shaft

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FIG. 3: HDD-60-S series stationary dumpers exploded parts diagram and bill of materials
FIG. 4: HDD-72-S series stationary dumpers exploded parts diagram and bill of materials
Item Part no. Description Quantity
1 09-514-127 Weldment, frame,
stationary
1
2 09-512-001 Hinge block assembly 2
3 99-021-
909-001
Hydraulic cylinder, 2
1
/2”
x 18”
1
4 09-537-013 Assembly, drum clamp,
casting
2
5 37039 Nylock nut, zinc-plated,
3/
4
” – 10
4
6 24-612-003 Pin assembly, cylinder,
box dumper
1
7 09-145-020 Threaded pipe cap 2
8 01-022-021 Switch, limit, roller arm 1
9 36102 Hex nut, grade A, zinc-
plated, 1/
4
” - 20
1
10 22805 Elevator bolt, limit
switch
1
11 09-545-031 Weldment,
subassembly, chute
1
12 13365
3
/4” – 10 UNC x 3” zinc-
plated #5 bolt
4
13 99-158-008 Modular power unit
w/out push buttons
1
Item Part no. Description Qty.
1 09-514-125 Weldment, frame,
stationary
1
2 09-512-001 Hinge block assembly 2
3 09-537-013 Assembly, drum clamp,
casting
2
4 37039 Nylock nut, zinc-plated,
3
/4”
– 10
4
5 24-612-003 Pin assembly, cylinder, box
dumper
1
6 09-145-020 Threaded pipe cap 2
7 01-022-021 Switch, limit, roller arm 1
8 36102 Hex nut, grade A, zinc-
plated, 1/
4
” - 20
1
9 22805 Elevator bolt, limit switch 1
10 09-545-032 Weldment, subassembly,
chute
1
11
99-021-909-001
09-021-018
Hydraulic cylinder:
21/2” x 18”
3” x 18” (HDD-72-15-S)
1
1
12 13365
3
/4” – 10 UNC x 3” zinc-
plated #5 bolt
4
13 99-158-008 Modular power unit w/out
push buttons
1
Pivot
shaft
Pivot
shaft

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FIG. 5: HDD-36-P series portable dumpers exploded parts diagram and bill of materials
Item Part no. Description Qty. Item Part no. Description Qty.
1 09-514-131 Weldment, frame, stationary 1 15 33012
1
/2” flat washer, low carbon, zinc finish 20
2 09-512-001 Hinge block assembly 2 16 12365
3
/4” – 10 x 3” HHCS #5 plain bolt 4
3 99-021-909-
001
Hydraulic cylinder, 2
1
/2” x 18” 1 17 16-132-262 6” x 2” glass filled nylon swivel caster 2
4 09-537-013 Assembly, drum clamp, casting 2 18 16-132-216 Caster, 8”, glass filled nylon 2
5 99-158-008 Modular power unit, no push buttons 1 19 09-525-009 Weldment, handle bracket, right 1
6 37039 Nylock nut, zinc-plated,
3
/4” – 10 4 20 16-025-028 Handle, push handles, chromed 1
7 24-612-003 Pin assembly, cylinder 1 21 09-525-008 Weldment, handle bracket, left 1
8 09-145-020 Threaded pipe cap 2 22 11055
5
/16”–18 x 1” HHCS #2 zinc-plated bolt 2
9 01-022-021 Switch, limit, roller arm 1 23 36104
5
/16”–18 grade A zinc-plated hex nut 2
10 36102 Hex nut, grade A, zinc-plated,
1
/4” - 20 1 24 99-612-001
3
/8”–16 x 5” bolt and nut combo. 2
11 22805 Elevator bolt, limit switch 1 25 09-016-169 Bracket, wheel 2
12 09-545-028 Weldment, subassembly, chute 1 26 11219
1
/2”–13 x 4” hex head bolt 10
13 08-025-008 4-handle bolt, 4” 2 27 16-111-003 Sleeve bearing for 2” wheel 8
14 37030
1
/2” – 13 nylon insert lock nut 10
Pivot
shaft

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FIG. 6: HDD-48-P series portable dumpers exploded parts diagram and bill of materials
Pivot
shaft
Item Part no. Description Qty. Item Part no. Description Qty.
1 09-512-001 Hinge block assembly 2 15 13365
3
/4” – 10 x 3” HHCS #5 plain bolt 4
2 99-021-909-
001
Hydraulic cylinder, 2
1
/2” x 18” 1 16 09-525-008 Weldment, handle bracket, left 1
3 09-537-013 Assembly, drum clamp, casting 2 17 09-525-009 Weldment, handle bracket, right 1
4 11219
1
/2”–13 x 4” hex head bolt 10 18 16-025-028 Handle, push handles, chromed 1
5 37039 Nylock nut, zinc-plated,
3
/4” – 10 4 19 16-132-216 Caster, 8”, glass filled nylon 2
6 24-612-003 Pin assembly, cylinder 1 20 16-132-262 6” x 2” glass filled nylon swivel caster 2
7 09-145-020 Threaded pipe cap 25 21 11005
1
/4”–20 x 1” HHCS #2 zinc-plated bolt 2
8 01-022-021 Switch, limit, roller arm 1 22 36104
5
/16”–18 grade A zinc-plated hex nut 2
9 36102 Hex nut, grade A, zinc-plated,
1
/4” - 20 1 23 09-016-169 Bracket, wheel 2
10 22805 Elevator bolt, limit switch 1 24 99-158-008 Modular power unit, no push buttons 1
11 09-545-030 Weldment, subassembly, chute 1 25 16-111-003 Sleeve bearing for 2” wheel 8
12 08-025-008 4-handle bolt, 4” 2 26 09-514-131 Weldment, frame, stationary 1
13 37030
1
/2” – 13 nylon insert lock nut 10 27 99-612-001
3
/8”–16 x 5” bolt and nut combo. 2
14 33012
1
/2” flat washer, low carbon, zinc finish 20

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FIG. 7: HDD-60-P series portable dumpers exploded parts diagram and bill of materials
Pivot
shaft
Item Part no. Description Qty. Item Part no. Description Qty.
1 09-512-001 Hinge block assembly 2 15 13365
3
/4” – 10 x 3” HHCS #5 plain bolt 4
2 99-021-909-
001
Hydraulic cylinder, 2
1
/2” x 18” 1 16 09-525-008 Weldment, handle bracket, left 1
3 09-537-013 Assembly, drum clamp, casting 2 17 09-525-009 Weldment, handle bracket, right 1
4 99-158-008 Modular power unit, no push buttons 1 18 16-025-028 Handle, push handles, chromed 1
5 37039 Nylock nut, zinc-plated,
3
/4” – 10 4 19 16-132-216 Caster, 8”, glass filled nylon 2
6 24-612-003 Pin assembly, cylinder 1 20 16-132-262 6” x 2” glass filled nylon swivel caster 2
7 09-145-020 Threaded pipe cap 2 21 11005
1
/4”–20 x 1” HHCS #2 zinc-plated bolt 2
8 01-022-021 Switch, limit, roller arm 1 22 36104
5
/16”–18 grade A zinc-plated hex nut 2
9 36102 Hex nut, grade A, zinc-plated,
1
/4” - 20 1 23 09-016-169 Bracket, wheel 2
10 22805 Elevator bolt, limit switch 1 24 16-111-003 Sleeve bearing for 2” wheel 8
11 09-545-031 Weldment, subassembly, chute 1 25 11219
1
/2”–13 x 4” hex head bolt 10
12 08-025-008 4-handle bolt, 4” 2 26 09-514-127 Weldment, frame, stationary 1
13 37030
1
/2” – 13 nylon insert lock nut 10 27 99-612-001
3
/8”–16 x 5” bolt and nut combo. 2
14 33012
1
/2” flat washer, low carbon, zinc finish 20

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FIG. 8: HDD-72-P series portable dumpers exploded parts diagram and bill of materials
Pivot
shaft
Item Part no. Description Qty. Item Part no. Description Qty.
1 09-512-001 Hinge block assembly 2 15 09-525-008 Weldment, handle bracket, left 1
2 09-537-013 Assembly, drum clamp, casting 2 16 09-525-009 Weldment, handle bracket, right 1
3 99-158-008 Modular power unit, no push buttons 1 17 11005
1
/4”–20 x 1” HHCS #2 zinc-plated bolt 2
4 37039 Nylock nut, zinc-plated,
3
/4” – 10 4 18 16-025-028 Handle, push handles, chromed 1
5 24-612-003 Pin assembly, cylinder 1 19 16-132-216 Caster, 8”, glass filled nylon 2
6 09-145-020 Threaded pipe cap 2 20 16-132-262 6” x 2” glass filled nylon swivel caster 2
7 01-022-021 Switch, limit, roller arm 1 21 36104
5
/16”–18 grade A zinc-plated hex nut 2
8 22805 Elevator bolt, limit switch 1 22 99-612-001
3
/8”–16 x 5” bolt and nut combo. 2
9 09-545-032 Weldment, subassembly, chute 1 23 36102 Hex nut, grade A, zinc-plated,
1
/4” - 20 1
10 08-025-008 4-handle bolt, 4” 2 24 09-016-169 Bracket, wheel 2
11 37030
1
/2” – 13 nylon insert lock nut 10 25 16-111-003 Sleeve bearing for 2” wheel 8
12 33012
1
/2” flat washer, low carbon, zinc finish 20 26 11219
1
/2”–13 x 4” hex head bolt 10
13
99-021-909-
001
09-021-018
Hydraulic cylinder:
21/2” x 18”
3” x 18” (HDD-72-15-P)
1
27 09-514-125
Weldment, frame, stationary 1
14 13365
3
/4” – 10 x 3” HHCS #5 plain bolt 4