Viega Pressgun Picco 6 Plus User manual

Instructions for Use
Pressgun Picco 6 Plus
These instructions are the original operating instructions.
Model
2489.4
INT

Table of contents
1About these instructions for use 3
1.1 Target groups 3
1.2 Labelling of advisory text and safety symbols 3
1.3 About this translated version 5
1.4 Note on use of abbreviated terms 5
2Product information 6
2.1 Standards and regulations 6
2.2 General safety advice for electrical tools 6
2.3 Intended use 10
2.3.1 Areas of use 10
2.4 Product description 10
2.4.1 Overview 10
2.4.2 Technical data 13
2.4.3 Operating mode 14
2.4.4 Control elements and indicators at the press
machine 15
3Handling 18
3.1 Transport and storage 18
3.2 Rechargeable battery 19
3.3 Viega Tool Services 19
3.4 Commissioning 21
3.5 Carrying out the pressing process 22
3.6 Aborting the pressing process 24
3.7 Care and maintenance 25
3.7.1 Cleaning the press tools 25
3.7.2 Performing checks 26
3.7.3 Inspection and maintenance 26
3.8 Disposal 27
4Appendix 28
4.1 Warranty 28
4.2 EC Declaration of Conformity 29
4.3 Service partners 29
Table of contents
Pressgun Picco 6 Plus 2

1 About these instructions for use
Trade mark rights exist for this document; for further information, go to
viega.com/legal.
These instructions are a translation of the original operating instructions.
1.1 Target groups
The information in these operating instructions is directed at the fol‐
lowing groups of people:
nHeating and plumbing experts and trained personnel
This product must not be used by persons who do not have the afore‐
mentioned training or qualifications.
1.2 Labelling of advisory text and safety symbols
Warning and advisory texts are set aside from the remainder of the text
and are labelled with the relevant pictographs.
DANGER!
This symbol warns of possible life-threatening injury.
WARNING!
This symbol warns of possible serious injury.
CAUTION!
This symbol warns of possible injury.
NOTICE!
This symbol warns of possible damage to property.
This symbol gives additional information and hints.
About these instructions for use
Pressgun Picco 6 Plus 3

Pay attention to the warning signs and symbols on the press machine
and accessories:
General hazard symbol
Comply with all instructions marked with this symbol to
avoid injuries or danger to life.
Observe the operating instructions
Read the operating and safety instructions carefully prior to
the commissioning procedure.
The marked product must not be disposed of as household
waste.
Warning of flying fragments
CE marking: Product safety in Europe
GS mark: proven safety
Australian test mark
Direct voltage V d.c.
The word mark Bluetooth® and the associated logos are
registered trademarks of Bluetooth SIG, Inc. and any use
of these marks by Viega Techology GmbH and Co. KG is
under licence. Other trademarks and trade names are the
property of the owner concerned:
niOS is a registered trademark of Apple Inc.
nAndroid and the Android logo are registered trade‐
marks of Google Inc.
Warning signs and symbols
About these instructions for use
Pressgun Picco 6 Plus 4

1.3 About this translated version
This instruction for use contains important information about the choice
of product or system, assembly and commissioning as well as intended
use and, if required, maintenance measures. The information about the
products, their properties and application technology are based on the
current standards in Europe (e.g. EN) and/or in Germany
(e.g. DIN/DVGW).
Some passages in the text may refer to technical codes in Europe/
Germany. These should serve as recommendations in the absence of
corresponding national regulations. The relevant national laws, stand‐
ards, regulations, directives and other technical provisions take priority
over the German/European directives specified in this manual: The
information herein is not binding for other countries and regions; as said
above, they should be understood as a recommendation.
1.4 Note on use of abbreviated terms
For reading comfort, the following abbreviated terms are used in these
instructions for use:
Term Abbreviated form
Viega Tool Services app
Viega Tool Services Lite app
App
Viega system press machine
Pressgun Picco 6 Plus
Press machine
Viega system press jaws Press jaws
Viega system press rings Press rings
Viega system press tool Press tool
Combinations of for example:
nPress machine and press jaws
nPress machine with hinged
adapter jaws and press ring
Term Abbreviated form
Lithium ion rechargeable battery Rechargeable battery
Battery charger Charger
About these instructions for use
Pressgun Picco 6 Plus 5

2 Product information
2.1 Standards and regulations
The following standards and regulations apply to Germany / Europe and
are provided as a support feature.
Regulations from section: Disposal
Scope / Notice Regulations applicable in Ger‐
many
Disposal of old electrical and
electronic appliances
2012/19/EU
2.2 General safety advice for electrical tools
This section contains general safety instructions for numerous different
products and electrical tools. Consequently, not every safety instruction
will apply to this tool.
WARNING!
Read all safety warnings, instructions, illus‐
trations and specifications provided with this
power tool.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Work area safety
Product information
Pressgun Picco 6 Plus 6

a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suit‐
able for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) lf operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes, hard
hat or hearing protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool.
Carrying power tools with your finger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool
on.
A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair
and clothing away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) lf devices are provided for the connection of dust extraction and col‐
lection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Electrical safety
Personal safety
Product information
Pressgun Picco 6 Plus 7

h) Do not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles.
A careless action can cause severe injury within a fraction of a second.
a) Do not force the power tool. Use the correct power tool for your
application.
The correct power tool will do the job better and safer at the rate for
which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
c) Disconnect the plug from the power source and/or remove the bat‐
tery pack, if detachable, from the power tool before making any adjust‐
ments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that
may affect the power tool's operation. lf damaged, have the power tool
repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely
to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed.
Use of the power tool for operations different from those intended could
result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and
grease.
Slippery handles and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
a) Recharge only with the charger specified by the manufacturer.
A charger that is suitable for one type battery pack may create a risk of
fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal
objects, like paper clips, coins, keys, nails, screws or other small metal
objects, that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
Power tool use and care
Battery tool use and care
Product information
Pressgun Picco 6 Plus 8

d) Under abusive conditions, liquid may be ejected from the battery;
avoid contact. lf contact accidentally occurs, flush with water. lf liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified.
Damaged or modified batteries may exhibit unpredictable behaviour
resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature.
Exposure to fire or temperature above 130 °C may cause explosion.
g) Follow all charging instructions and do not charge the battery pack or
tool outside the temperature range specified in the instructions.
Charging improperly or at temperatures outside the specified range may
damage the battery and increase the risk of fire.
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts.
This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs.
Service of battery packs should only be performed by the manufacturer
or authorized service providers.
a) Use the correct tools.
Only use the tools and accessories listed in the operating instructions.
Do not use electric tools for purposes or work they are not intended for.
b) Secure the workpiece.
Use clamping devices or a vice to hold the workpiece. lt is held more
securely than it would be by hand and both your hands are free to
operate the tool.
c) Leave protective equipment in place.
d) Hand-held devices must not to be used as stationary equipment.
e) Do not hold the device in the compression area.
f) Do not hold any body parts or foreign objects between the press jaws
when activating the pressing cycle. Do not hold the jaw lever during the
pressing cycle. Danger of crushing!
There is a danger of crushing the Fingers and hands.
g) Observe the safety instructions for the cleaning and corrosion protec‐
tion agents used by you.
h) Ensure that the workpiece is not under tension.
Service
Basic safety rules
Product information
Pressgun Picco 6 Plus 9

2.3 Intended use
2.3.1 Areas of use
The Viega system press machine Pressgun Picco 6 Plus is intended for
pressing press connectors into the respective piping systems. In combi‐
nation with Viega press jaws, the press tool is suitable for use with all
Viega sanitary and heating installation systems up and including dimen‐
sion 40.
2.4 Product description
2.4.1 Overview
nPressgun Picco 6 Plus
nLithium ion rechargeable battery (12 V / 3 Ah)
nBattery charger
nTransport case with case inlay
nOperating instructions for press machine
nOperating instructions for charger and rechargeable battery
Scope of delivery
Product information
Pressgun Picco 6 Plus 10

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Fig. 1: Overview
1 Rotatable cylinder head with press jaw fixture
2 LED lamp
3 Retaining bolt
4 Start button
5 Rechargeable battery compartment with battery inserted
6 Bracket
7 Reset button
Pressgun Picco 6 Plus
Product information
Pressgun Picco 6 Plus 11

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Fig. 2: Overview
1 Rechargeable battery compartment
2 Status LED (green)
3 Status LED (red)
4 Unlock buttons
▶To prevent injury during the pressing, hold the press machine at the
gripping surface provided as shown.

Fig. 3: Type plate (exemplary)
1 Manufacturer logo with address
2 Nominal force
Battery charger and lithium ion rechargeable battery
Gripping surfaces on the press machine
Data on the specification plate
Product information
Pressgun Picco 6 Plus 12

3 Year of manufacture
4 Voltage (V) / nominal output (W) / permitted constant operation ≤
30 min
5 3 pressings per minute
6 QR code (article number / serial number)
7 Model number
8 Type designation for the press machine
For explanations of the symbols, see Ä Chapter 1.2 ‘Labelling of advi‐
sory text and safety symbols’ on page 3.
2.4.2 Technical data
Nominal output 240 W
Voltage 12 V DC
Machine monitoring electronic
Acoustic power level max. 80 dB(A) 1)
Sound pressure on ear 69 dB(A) 1)
Oscillation level < 2.5 m/s2 2)
Power transmission hydraulic
Thrust on piston 24 kN
Switch-on duration Maximum three pressings per
minute
Press range Plastic: up to 40 mm Ø
Metal: up to 35 mm Ø
Protection type IP23
Permitted operating temperature -10–50 °C
Weight without rechargeable bat‐
tery
1630 g
Length 320 mm with 3.0 Ah rechargeable
battery
344 mm with 6.0 Ah rechargeable
battery
Width 100 mm
Height 72 mm
1) measurement uncertainty 3 dB(A)
2) measurement uncertainty 1.5 m/s2
Press machine
Product information
Pressgun Picco 6 Plus 13

NOTICE!
Wear hearing protection.
The specified oscillation emission value was measured in accordance
with a standardised test procedure and can be used to compare the
machine with another device. The specified oscillation emission value
can also be used for an initial assessment of the intermittent duty.
When the device is actually being used, the oscillation emission value
may differ from specified value, depending on the manner in which the
device is used. Depending on the actual conditions of use (intermittent
duty), it may be necessary to specify safety measures to protect the
user.
2.4.3 Operating mode
The Viega Pressgun Picco 6 Plus is an electro-hydraulically operated
press machine. The press machine is switched on by actuating the Start
button once. To initiate a pressing, the Start button must then be
pressed and held down. The hydraulically operated roller head moves
forwards into the press jaw and closes it with a power of 24 kN.
The Pressgun Picco 6 Plus operates with a voltage of 12 V DC.
The press machine is equipped with wireless Bluetooth® technology.
Smartphones or tablets (referred to below as "end devices") with either
iOS or Android operating systems are required for data transfer. For
more information, see
Ä Chapter 3.3 ‘Viega Tool Services’ on page 19.
Product information
Pressgun Picco 6 Plus 14

Two different operation modes can be selected via the app:
Viega Auto-Cycle1) Viega Smart-Cycle
1 Keep the Start button pressed until the roller head has entered
the press jaw slightly.
2 As soon as the press jaw
closes, the Start button can be
released.
As soon as the press jaw
closes and a defined pressure
is reached, the pressing can
be manually interrupted by
releasing the Start button. The
correct seating of press con‐
nector and press tool can now
be checked.
To resume the pressing, press
the Start button again.
3 The pressing is made.
4 The roller head then returns to its starting position.
1) Pre-set operation mode
If the press machine is not used for a prolonged period, it will switch off.
The LED no longer illuminates. Press the Start button briefly to activate
the press machine.
2.4.4 Control elements and indicators at the press machine
The status LEDs on the press machine indicate various operating sta‐
tuses.
LED indicators Status / descrip‐
tion of problem
Solution
All LEDs off. The press
machine is
switched off.
Press the Start button briefly
to switch on.
Green LED (3) illu‐
minates.
The press
machine is ready
for operation.
—
Green LED (3) off
(while pressing
runs).
Automatic press is
on. The press
machine com‐
pletes the
pressing automati‐
cally.
—
Adjustable operation modes
Energy-saving mode
Status LEDs
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Fig. 4: Start button with status LEDs
Product information
Pressgun Picco 6 Plus 15

LED indicators Status / descrip‐
tion of problem
Solution
The green LED (3)
flashes.
Battery charge too
low.
Charge or replace the bat‐
tery.
Retaining bolt not
correctly closed.
Insert retaining bolt or check
retaining bolt and cylinder.
Retaining bolt has
worked loose.
Insert retaining bolt or check
retaining bolt and cylinder.
NOTE!
The pressing may not have
been fully completed.
Green LEDs (4–6) Displays the bat‐
tery charge
—
Blue LED (1)
flashes.
Press machine is
ready to connect.
The press machine can be
connected to the app.
Blue LED (1) illumi‐
nates.
The press
machine is con‐
nected to the app.
—
Red LED (2)
flashes.
Press machine is
outside the rec‐
ommended tem‐
perature range.
Bring the press machine to
the recommended tempera‐
ture range (-10°C to 50°C).
nWarm up = carry out sev‐
eral pressings without the
press connector
nCool down = do not carry
out any pressings
Red LED (2) illumi‐
nates.
Incomplete "Smart
Cycle" or device
fault.
Press the Start button. If
unsuccessful, the press
machine is defective.
Send the press machine to
your nearest service partner
for inspection and mainte‐
nance.
Yellow LED (5)
flashes.
The number of
pressings per
service interval
has been reached
(40000).
Send the press machine to
your nearest service partner
for inspection and mainte‐
nance.
Note: The safety shutdown
occurs after a further 2,000
pressings.
Yellow LED (5) and
red LED (2) illumi‐
nate.
The press
machine has
made 42000
pressings.
The safety shut‐
down is activated.
Send the press machine to
your nearest service partner
for inspection and mainte‐
nance.
Product information
Pressgun Picco 6 Plus 16

LED indicators Status / descrip‐
tion of problem
Solution
Blue LED (1) and
red LED (2) illumi‐
nate.
The press
machine is locked
(usage lock).
Deactivate the usage lock
using the app.
Green LED (4) and
yellow LED (5)
flash alternately
for 10 seconds.
When switched
on, the press
machine signals
that the "Viega
Smart Cycle"
operation mode is
set.
If necessary, change the
operation mode in the app.
Use the Start button to turn on the press machine (standby mode).
Press the Start button again to trigger a pressing.
The retaining bolt locks the press attachments in the press jaw fixture.
The retaining bolt is electronically monitored and must be fully inserted
to be able to start a pressing.
Press the Reset button to abort pressing at any time, see Ä Chapter 3.6
‘Aborting the pressing process’ on page 24.
The press jaw fixture in the front part of the cylinder head is 180° rotat‐
able to allow for flexible alignment of the press jaws to the pressing
point.
The press machine is equipped with a bright LED lamp. The LED lamp
illuminates as soon as the Start button is pressed.
Start button
Retaining bolt
Reset button
Rotatable cylinder head
LED light
Product information
Pressgun Picco 6 Plus 17

3 Handling
3.1 Transport and storage
NOTICE!
Risk of damage to and malfunctioning of the
press machine due to improper use!
Use a transport case for storage and transport.
NOTICE!
Transporting and storing the rechargeable
battery
Observe the manufacturer's instructions for transport and
storage.
DANGER!
Risk of crushing!
Risk of getting your fingers and hands crushed.
nStore the press machine out of reach of children and
unauthorised persons.
Observe the following instructions for transport and storage of the press
machine:
nDisconnect the press machine from the power supply (rechargeable
battery).
nStore the press machine in a dry, frost-free place in the case pro‐
vided.
Protect the press machine and accessories from the following external
influences:
nImpacts
nMoisture and humidity
nDust and dirt
nFrost and extreme heat
nChemical solutions and vapours
Handling
Pressgun Picco 6 Plus 18

3.2 Rechargeable battery
Directions for using the charger and the lithium-ion bat‐
teries can be found in the accompanying instructions.
Only use original accessories (e.g. rechargeable batteries) with the
Viega press tools, as only these were developed and adapted specifi‐
cally for use with the Viega press connector systems. Viega does not
check whether accessories from other manufacturers are suitable for
use with Viega press tools.
▶Insert the battery into the device as illustrated until the battery
engages.
▶Press both release buttons and then pull the battery out.
At the start of a pressing, a check is done to see whether there is
enough battery charge to complete the pressing. If not, the press
machine will not start. The battery has to be recharged before the next
pressing.
3.3 Viega Tool Services
You can find information on registering your press
machine in the Viega Tool Services chapter.
The full range of functions of Viega Tool Services is not
available in all markets.
nIf Viega Tool Services is not available in your market,
go to the section Viega Tool Services Lite.
The press machine can be connected to a mobile end device via Blue‐
tooth® and used with the Viega Tool Services app.
Inserting the battery
Removing the battery
Behaviour of the press machine when the battery is discharged
Handling
Pressgun Picco 6 Plus 19

The app is available in the respective App Stores:
nApple App Store (iOS)
nGoogle Play Store (Android)
The app offers the following features, for example:
nView press machine data (number of pressings, machine status)
nApply settings (e.g. operation mode)
nLocate press machine (determine location)
You can find additional information at viega.de/viega-tool-services.
In order to use the press machine with the app, you will first have to
register once at Viega Tool Services and set up an operation.
▶Launch tool-services.viega.de in the browser or scan the QR code.
▶Click on [Register now] and follow the next steps.
▷Once you have registered, you will receive your access data.
The procedure for registering the press machine in the browser via the
web application will now be described using an example. You can also
register the press machine via the app.
Requirements:
nYou have administrator rights.
nYou have the registration code on the back of the printed operating
instructions.
▶Go to tool-services.viega.de in the browser.
▶Sign in using your access data.
▶On the left-hand site navigation area, click on [OPERATION] and
then select the entry [Tools] .
▷The list containing all tools is displayed.
▶Right-click on [Add tool] button and follow the next steps.
▶Complete the process by clicking [REGISTER] .
▷The press machine will then appear in the tool list.
▶Download the app Viega Tool Services Lite from the particular App
Store.
▶Open the app.
▶Press the Plus button.
▶Select the press machine.
Register at Viega Tool Services
Registering the press machine
Viega Tool Services Lite
Registering the press machine
Handling
Pressgun Picco 6 Plus 20