Viessmann VITOSOL 200-F User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-F
Type SVK
Flat-plate collector for pitched roofs, above roof installation for one
collector
VITOSOL 200-F
5465 555 GB 2/2014 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■ Work on electrical equipment must
only be carried out by qualified electri-
cians.
Regulations
Observe the following when working on
this system:
■ National installation regulations
■ Statutory regulations regarding the
prevention of accidents
■ Statutory regulations regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply (e.g. by removing the separate fuse
or by means of a mains isolator) and
check that it is no longer 'live'.
■ Safeguard the system against recon-
nection.
Safety instructions
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Intended use....................................................................................................... 4
Installation sequence
Installation with rafter hooks................................................................................. 5
■Components...................................................................................................... 5
■ Fitting the rafter hooks and mounting rails........................................................ 5
Installation with rafter flange................................................................................. 9
■ Components...................................................................................................... 10
■ Fitting the rafter flange and mounting rails........................................................ 10
Installation with roof hooks................................................................................... 12
■ Components...................................................................................................... 13
■ Fitting roof hooks.............................................................................................. 14
■ Fitting the mounting rails................................................................................... 18
Installation with mounting brackets...................................................................... 18
■ Components...................................................................................................... 19
■ Fitting the mounting bracket and mounting rails............................................... 19
Installation with rafter anchors.............................................................................. 21
■ Components...................................................................................................... 22
■ Fitting the rafter hooks and mounting rails........................................................ 23
Installing and connecting the collectors................................................................ 27
Fitting the collector temperature sensor............................................................... 30
Commissioning..................................................................................................... 32
Index
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The appliance is only intended to be
installed and operated in sealed unven-
ted systems that comply with EN 12828 /
DIN 1988, or solar thermal systems that
comply with EN 12977, with due atten-
tion paid to the associated installation,
service and operating instructions. DHW
cylinders are only designed to store and
heat water of potable water quality. Heat-
ing water buffer cylinders are only
designed to hold fill water of potable
water quality. Only operate solar collec-
tors with the heat transfer medium
approved by the manufacturer.
Intended use presupposes that a fixed
installation in conjunction with permissi-
ble, system-specific components has
been carried out.
Commercial or industrial usage for a pur-
pose other than heating the building or
DHW shall be deemed inappropriate.
Any usage beyond this must be
approved by the manufacturer for the
individual case.
Incorrect usage or operation of the appli-
ance (e.g. the appliance being opened
by the system user) is prohibited and
results in an exclusion of liability.
Incorrect usage also occurs if the com-
ponents in the system are modified from
their intended use (e.g. through direct
DHW heating in the collector).
Adhere to statutory regulations, espe-
cially concerning the hygiene of potable
water.
Intended use
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For tiled roof cover
Components
1 432
5 6
1Rafter hook
2Support bracket
3Screws
4Mounting rail
5Mounting plate
6Clamping bracket
Fitting the rafter hooks and mounting rails
2 adjacent rafters are used to fit the raf-
ter hooks:
■Version I:
Fitting rafter hook 1 onto counter bat-
ten C with support bracket 2
■Version II:
Fitting rafter hook 1 directly onto raf-
ter B
■ Trim the pantiles with an angle grinder,
for example by removing drip tabs.
Installation with rafter hooks
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!Please note
Take care to avoid breaking
tiles.
The rafter hook must not be sup-
ported by the pantiles. Observe
the dimensions.
B
C
1.
2.
B75
C
20
B
3.
1
2
1
2
1
5
4.
Installation with rafter hooks (cont.)
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5.
7.
5
6.
Installation with rafter hooks (cont.)
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9.
8.
Installation with rafter hooks (cont.)
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1600-1800
93 923 93
11.
90°
10.
x
y
Maximum deviation from dimensions x and y 10 mm
Continue with "Installing and connecting
the collectors" (see page 27).
Installation with rafter flange
For plain tiled and slate roofs
Installation with rafter hooks (cont.)
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Components
43
5 6
1 2
1Rafter flange
2Seal
3Screws
4Mounting rail
5Mounting plate
6Clamping bracket
Fitting the rafter flange and mounting rails
2 adjacent rafters are used to fit the raf-
ter flanges.
Installation with rafter flange (cont.)
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1.
1
3
3.
2.
2
Installation with rafter flange (cont.)
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x
y
1600-1800
160 790 160
90°
4.
5.
Maximum deviation from dimensions x and y 10 mm
Continue with "Installing and connecting
the collectors" (see page 27).
Installation with roof hooks
For pantiled, plain tiled, slate and cor-
rugated sheet roofs
Installation with rafter flange (cont.)
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Components
qW
75
4
68 9
qP qQ
119
280
325
94
385
1 2 3
1Timber
■ 38 x 58 x 2430/1570 mm
■ 30 x 100 x 2430/1570 mm
2Roof hook for tiled roof covers
3Zinc-plated countersunk chipboard
screw (Spax-S) 6 x 80 mm
4Zinc-plated countersunk chipboard
screw (Spax-S) 5 x 30 mm
5Roof hook for slate roofs
6Zinc-plated countersunk chipboard
screw (Spax-S) 6 x 30 mm
7Roof hook for plain tiled roofs
8Roof hook for corrugated sheet pro-
files 5 and 6
9Roof hook for corrugated sheet pro-
file 8
qP Mounting rail
qQ Mounting plate
qW Clamping bracket
Installation with roof hooks (cont.)
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Fitting roof hooks
Pantiles
2066
x
160 160
y1600-1800 x
x according to the width of the tile head. y = 440 mm
Dimensions for horizontal fitting of roof
hooks, see page 18.
Installation with roof hooks (cont.)
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Example: plain tiled roof
2066
y1600-1800
Dimensions for horizontal fitting of roof
hooks, see page 18.
Roof cover y in mm
Slate 348
Plain tile 380
Corrugated sheets 207
Installation with roof hooks (cont.)
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Pantiles
2. 5.
42
1
1
30x100
38x58
3
3.
4.
160
1.
Continue with "Fitting mounting rails" on
page 18.
Slate
5
6
1.
2.
Note
Fit commercially available lead flashing
to protect against the ingress of mois-
ture.
Continue with "Fitting mounting rails" on
page 18.
Installation with roof hooks (cont.)
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Plain tile
74
2.
1.
30
Note
Trim tiles; cut off approx. 30 mm with an
angle grinder.
Continue with "Fitting mounting rails" on
page 18.
Corrugated sheet roof
,
A
Ø8
B
8 9
ASealing washer (on site)
BExisting roof batten
Installation with roof hooks (cont.)
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Fitting the mounting rails
1033
93 923 93
x
y
1.
2.
Maximum deviation from dimensions x and y 10 mm
Continue with "Mounting the collectors"
on page 27.
Installation with mounting brackets
For sheet metal roofs
Installation with roof hooks (cont.)
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Components
421 3
1Mounting bracket
2Mounting rail
3Mounting plate
4Clamping bracket
Fitting the mounting bracket and mounting rails
103 1600-1800
2066
Dimensions for horizontal fitting of
mounting brackets, see page 21.
Use on-site fixings A to secure the
mounting brackets.
The installation of the mounting brackets
is shown using box profiles as an exam-
ple.
Installation with mounting brackets (cont.)
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A
1.
2.
Screws supplied on site.
Installation with mounting brackets (cont.)
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