Viessmann Vitosol 200-T User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-T
Type SPE
Vacuum tube collector based on the heat pipe principle
VITOSOL 200-T
5773 817 GB 6/2013 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■ Work on electrical equipment must
only be carried out by qualified electri-
cians.
Regulations
Observe the following when working on
this system:
■ National installation regulations
■ Statutory regulations regarding the
prevention of accidents
■ Statutory regulations regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply (e.g. by removing the separate fuse
or by means of a mains isolator) and
check that it is no longer 'live'.
■ Safeguard the system against recon-
nection.
Safety instructions
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Intended use....................................................................................................... 4
Installation sequence
Installation on pitched roofs with roof hooks........................................................ 5
■Fitting roof hooks.............................................................................................. 5
■Vertical installation............................................................................................ 8
■Horizontal installation........................................................................................ 12
Installation on pitched roofs with rafter hooks...................................................... 16
■ Fitting rafter hooks............................................................................................ 16
■ Vertical installation............................................................................................ 18
■ Horizontal installation........................................................................................ 25
Installation on pitched roofs with rafter anchors................................................... 29
■ Fitting rafter anchors......................................................................................... 29
■ Vertical installation............................................................................................ 33
■ Horizontal installation........................................................................................ 37
Pitched roof installation with mounting bracket.................................................... 42
■ Vertical installation............................................................................................ 42
■ Horizontal installation........................................................................................ 46
Elevated installation............................................................................................. 52
Horizontal installation........................................................................................... 56
Hydraulic connections.......................................................................................... 61
■ Connecting the header casing.......................................................................... 61
■ Fitting the connection set.................................................................................. 62
Fitting vacuum tubes............................................................................................ 64
Fitting the collector temperature sensor............................................................... 65
Installation.......................................................................................................... 68
Commissioning.................................................................................................. 70
Index
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The appliance is only intended to be
installed and operated in sealed unven-
ted systems that comply with EN 12828 /
DIN 1988, or solar thermal systems that
comply with EN 12977, with due atten-
tion paid to the associated installation,
service and operating instructions. DHW
cylinders are only designed to store and
heat water of potable water quality. Heat-
ing water buffer cylinders are only
designed to hold fill water of potable
water quality. Only operate solar collec-
tors with the heat transfer medium
approved by the manufacturer.
Intended use presupposes that a fixed
installation in conjunction with permissi-
ble, system-specific components has
been carried out.
Commercial or industrial usage for a pur-
pose other than heating the building or
DHW shall be deemed inappropriate.
Any usage beyond this must be
approved by the manufacturer for the
individual case.
Incorrect usage or operation of the appli-
ance (e.g. the appliance being opened
by the system user) is prohibited and
results in an exclusion of liability.
Incorrect usage also occurs if the com-
ponents in the system are modified from
their intended use (e.g. through direct
DHW heating in the collector).
Adhere to statutory regulations, espe-
cially concerning the hygiene of potable
water.
Intended use
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Fitting roof hooks
Roof hooks are suitable for vertical and
horizontal collector installation.
■ Vertical installation (vacuum tubes
vertical, relative to the roof ridge), see
from page 8
■ Horizontal installation (vacuum tubes
parallel, relative to the roof ridge), see
from page 12
325
385
280
7
1 2 3
5
4
6
119
94
8 9
2340
2430
qP qQ
1Timber
■ 38 x 58 x 2430/1570 mm
■ 30 x 100 x 2430/1570 mm
2Roof hook for pantiled roofs
3Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 80 mm
4Zinc-plated countersunk chipboard
screw (Spax-s) 5 x 30 mm
5Roof hook for slate roofs
6Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 30 mm
7Roof hook for plain tile roofs
8Roof hook for corrugated sheet pro-
files 5 and 6
9Roof hook for corrugated sheet pro-
file 8
qP Mounting rail for vertical installation
qQ Mounting rail for horizontal instal-
lation
Installation on pitched roofs with roof hooks
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Pantiled roof
2. 5.
42
1
1
30x100
38x58
3
3.
4.
160
1.
Slate roof
5
6
1.
2.
Note
Fit commercially available lead flashing
to protect against the ingress of mois-
ture.
Installation on pitched roofs with roof hooks (cont.)
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Plain tile roof
74
2.
1.
30
Note
Trim tile; cut off approx. 30 mm with an
angle grinder.
Corrugated sheet roof
,
A
Ø8
B
8 9
ASealing washer (on site)
BExisting roof batten
Installation on pitched roofs with roof hooks (cont.)
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Vertical installation
Dimensions for vertical arrangement of roof hooks
xx
2300
160
2050
160
A
BCDEF
GB
H
K
x
Dimension x according to the width of the tile head.
AVacuum tubes
BClamping bracket
CTube retainer
DMounting rail
ERoof hook
FHeader casing
GRetaining bracket
HTimber, 38 x 58 mm
(only for pantiles)
KTimber, 30 x 100 mm
(only for pantiles)
Installation on pitched roofs with roof hooks (cont.)
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a
2050
2300
b
c
e
a
2
c
2
d
C
90°
E D
1.
100
CTube retainer
DMounting rail
ERoof hook
Combination a mm b mm c mm d mm e mm
1.63 m2640 — — — —
3.26 m21240 — — — —
1.63 m2/1.63 m2640 1265 640 1875 625
1.63 m2/3.26 m2640 1850 1840 2790 910
3.26 m2/3.26 m21240 2435 1240 3645 1165
Installation on pitched roofs with roof hooks (cont.)
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3.
70
90° 2.
90° 4.
Installation on pitched roofs with roof hooks (cont.)
5773 817 GB