Viessmann Vitosol 222-T User manual

Installation instructions
for contractors
VIESMANN
Vitosol 222-T
Type TS
Vacuum tube collector based on the heat pipe principle and DHW
cylinder
VITOSOL 222-T
5719 917 UAE 1/2011 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
Regulations
Observe the following when working on
this system
■ National installation requirements
■ Statutory instructions regarding the
prevention of accidents
■ Statutory instructions regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards.
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing the separate fuse or
by means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
Safety instructions
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Installation sequence
Preparing the DHW cylinder................................................................................. 4
■Without immersion heater................................................................................. 4
■In conjunction with the immersion heater (on site)............................................ 4
■ Safety valve (T&P valve) (required accessory)................................................. 4
Elevated installation............................................................................................. 7
■Ballast and max. load on the substructure........................................................ 9
Installation on pitched roofs.................................................................................. 12
Connecting the equipotential bonding.................................................................. 21
Making the connections on the DHW side........................................................... 22
Information on the immersion heater (if installed)................................................ 22
Commissioning and adjustment........................................................................... 23
Index
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4
Without immersion heater
Accessories, comprising the follow-
ing components:
■ Flange cover with magnesium anode
■ Thermal insulation
■ Cover
■ Flange gasket
In conjunction with the immersion heater (on site)
Accessories, comprising the follow-
ing components:
■ Flange cover with female connection
and magnesium anode
■ Thermal insulation
■ Cover with opening for feeding in the
power cable
■ Flange gasket
Safety valve (T&P valve) (required accessory)
Always install to protect the DHW cylin-
der against excessive temperatures.
■ Permissible operating pressure 6 bar.
Max. operating temperature 95 °C.
■ It must not be able to be isolated from
the DHW cylinder.
■ Never seal off the discharge pipe.
Expelled water should be safely and
visibly drained into a sewer. Place a
sign on the safety valve with the
inscription:
For safety reasons, hot water
(95 °C) may be discharged from the
discharge pipe during heating.
Arrange the hot water drain so that any
discharged hot water or steam cannot
represent a risk to individuals or dam-
age the system and materials in or on
the building.
■
!Please note
DHW with temperatures in
excess of 60 °C can result in
scalding.
To limit the temperature to
60 °C, install a mixing device,
e.g. a thermostatically control-
led mixing valve (accessory).
Preparing the DHW cylinder
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5
C
B
A
1.
B
2.
8x
ADHW connection
BSafety valve (see page 4)
CCold water connection
Preparing the DHW cylinder (cont.)
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6
5x
8x
8x
5x
4.
3.
5.
5.
8.
55
4.
6. 7.
Note
After step 7, pull out the power cable briefly to ensure the seal.
Tighten the screws on the flange cover with a maximum torque of 25 Nm.
Preparing the DHW cylinder (cont.)
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7
Information before installation
If an immersion heater (on site) is to be
installed, maintain a minimum clearance
of 450 mm between the DHW cylinder
cover and any walls.
2.
3.
4.
1.
Elevated installation
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8
6.
7.
5.
A
B
794
AFoot support A BFoot support B
Elevated installation (cont.)
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9
Ballast and max. load on the substructure
Calculations to DIN 1055-4 03/2005 and
DIN 1055-4 03/2006.
The details in the following tables refer to
heights of up to 800 m above sea level.
Securing against slippage
Installation height
above ground in m
<10 10–20
Wind load zone I and II III and IV I and II III and IV
Weight per foot sup-
port A in kg
425 980 560 1120
Weight per foot sup-
port B in kg
160 390 220 450
Securing against lifting
Installation height
above ground in m
<10 10–20
Wind load zone I and II III and IV I and II III and IV
Weight per foot sup-
port A in kg
10 50 15 55
Weight per foot sup-
port B in kg
100 325 155 380
Wind speed v(ref)
Wind speed calculated on a time basis
over a period of 10 min (probability that
it will be exceeded in a year 0.02).
Applies to a height of 10 m above the
ground on a level, open site, which cor-
responds to site category II according to
DIN 1055, part B.
■ Wind load zone I and II:
≤ 90 km/h
■ Wind load zone III and IV:
≤ 108 km/h
Notes
■ At locations with a height of
800 to 1100 m above sea level,
increase the ballast by 10 % for every
100 metres.
■ Special considerations are required
when siting on ridges or peaks, or for
structural locations more than
1100 m above sea level.
Elevated installation (cont.)
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10
1600
4x
9.
8.
4x 10.
316
Elevated installation (cont.)
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11
Make the connections on the DHW side,
see page 22.
9x
13.
12.
11.
9x
9x
Align tube bellow after installation in the DHW cylinder.
Elevated installation (cont.)
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12
!Please note
Installing the vacuum tubes
before filling the DHW cylinder
results in thermal loads.
Always keep vacuum tubes cov-
ered after their installation (tar-
paulin as an accessory) and keep
covered until there is a regular
heat transfer.
90°
14.
2x
Installation on pitched roofs
Information before installation
If an immersion heater (on site) is to be
installed, maintain a minimum clearance
of 450 mm between the DHW cylinder
cover and any walls.
Elevated installation (cont.)
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13
1.
4x
1560
2.
3.
4x
4x
Installation on pitched roofs (cont.)
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14
5.
6.
4x
4x
4.4x
7. 4x
Installation on pitched roofs (cont.)
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15
90°
9. 8x
8.2x
Centre rail projections.
Installation on pitched roofs (cont.)
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16
754
320
90°
10.
10.
2x
2x11.
2x 12.
90°
90°
90°
15.2x
2x 14.
2x 13.
2x 13.
Installation on pitched roofs (cont.)
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17
90°
90°
19.
18.
2x
4x
400
60
90°
17.
16.
4x
2x
Installation on pitched roofs (cont.)
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18
90°
21.2x
90°
20.
2x
1597
Installation on pitched roofs (cont.)
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19
22.
23.
4x
Make the connections on the DHW side,
see page 22.
Installation on pitched roofs (cont.)
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20
25. 9x
26. 9x
9x 24.
Align tube bellow after installation in the DHW cylinder.
!Please note
Installing the vacuum tubes
before filling the DHW cylinder
results in thermal loads.
Always keep vacuum tubes cov-
ered after their installation (tar-
paulin as an accessory) and keep
covered until there is a regular
heat transfer.
Installation on pitched roofs (cont.)
5719 917 UAE