Viessmann Vitosol 200-T User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-T
Type SPE
Vacuum tube collector based on the heat pipe principle
VITOSOL 200-T
5624 673 GB 9/2012 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■ Work on electrical equipment must
only be carried out by qualified electri-
cians.
Regulations
Observe the following when working on
this system:
■ National installation regulations
■ Statutory regulations regarding the
prevention of accidents
■ Statutory regulations regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply (e.g. by removing the separate fuse
or by means of a mains isolator) and
check that it is no longer 'live'.
■ Safeguard the system against recon-
nection.
Safety instructions
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Installation sequence
Installation on pitched roofs with roof hooks........................................................ 4
■Fitting roof hooks.............................................................................................. 4
■Vertical installation............................................................................................ 7
■Horizontal installation........................................................................................ 11
Installation on pitched roofs with rafter anchors................................................... 16
■ Fitting rafter anchors......................................................................................... 16
■ Vertical installation............................................................................................ 18
■ Horizontal installation........................................................................................ 25
Pitched roof installation with mounting brackets.................................................. 30
■ Vertical installation............................................................................................ 30
■ Horizontal installation........................................................................................ 35
Elevated installation............................................................................................. 42
Horizontal installation........................................................................................... 46
Hydraulic connections.......................................................................................... 51
■ Connecting the header casing.......................................................................... 51
■ Fitting the connection set.................................................................................. 52
Fitting the vacuum tubes...................................................................................... 54
Fitting the collector temperature sensor............................................................... 55
Installation.......................................................................................................... 58
Commissioning.................................................................................................. 60
Index
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Fitting roof hooks
Roof hooks are suitable for vertical and
horizontal collector installation.
Dimensions for horizontal and vertical
arrangement of roof hooks:
■ Vertical installation (vacuum tubes
vertical, relative to the roof ridge), see
pages 7 and 8.
■ Horizontal installation (vacuum tubes
parallel to the roof ridge), see
pages 12 and 13.
325
385
280
7
1 2 3
5
4
6
Installation on pitched roofs with roof hooks
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Pantiled roof
2. 5.
42
1
1
30x100
38x58
3
3.
1.
4.
160
Continue on page 9.
Slate roof
2.
5
61.
Note
Fit commercially available lead flashing
to protect against the ingress of mois-
ture.
Continue on page 9.
Installation on pitched roofs with roof hooks (cont.)
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Plain tile roof
7 4
3.
2.
1.
30
Note
Trim tile; cut off approx. 30 mm with
angle grinder.
Continue on page 9.
Installation on pitched roofs with roof hooks (cont.)
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Vertical installation
Dimensions for vertical arrangement of roof hooks
xx
2300
160
2050
160 275
A
BCDEF
GB
H
K
x
Dimension x according to the width of the tile head.
AVacuum tube
BClamping bracket
CTube retainer
DMounting rail
ERoof hooks
FHeader casing
GMounting plate
HTimber, 38 x 58 mm
(only for pantiles)
KTimber, 30 x 100 mm
(only for pantiles)
Installation on pitched roofs with roof hooks (cont.)
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Dimensions for horizontal arrangement of roof hooks
a
2050
2300
b
c
e
a
2
c
2
d
100
90°
E
C
D
1.
CTube retainer
DMounting rail
ERoof hooks
Combination a mm b mm c mm d mm e mm
1.63 m2640 — — — —
3.26 m21240 — — — —
1.63 m2/1.63 m2640 1265 640 1875 625
1.63 m2/3.26 m2640 1850 1240 2790 910
3.26 m2/3.26 m21240 2435 1240 3645 1165
Installation on pitched roofs with roof hooks (cont.)
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9
3.
70
90°
90°
2.
4.
Installation on pitched roofs with roof hooks (cont.)
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10
2x
90°
7.
6.
275
90° 5.
The tube retainers must be aligned with those in the header casing; where necessary,
align with a piece of string.
Continue with chapter "Hydraulic con-
nections" (see page 51).
Installation on pitched roofs with roof hooks (cont.)
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Horizontal installation
Installation information
Install the tube retainer offset against
the header casing. This achieves a slope
of the vacuum tubes towards the hori-
zontal.
a
b
ABC
AHeader casing
BMounting rails
CTube retainer
Vitosol 200-T a mm b mm
1.63 m2 275 240
3.26 m2 560 525
Installation on pitched roofs with roof hooks (cont.)
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Dimensions for vertical arrangement of roof hooks
x
e
fg
x
cd
44
70
BD
C
A
E
G
H
F
x
AHeader casing
BMounting rail
CTube retainer
DMounting bracket
ERoof hooks
FVacuum tube
GTimber, 30 x 100 mm
(only for pantiles)
HTimber, 38 x 58 mm
(only for pantiles)
Installation on pitched roofs with roof hooks (cont.)
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Dimension x according to the width of the tile head.
Combination c mm d mm e mm f mm g mm
1.63 m21220 — 640 — —
3.26 m22390 — 1240 — —
1.63 m2/1.63 m21220 1220 640 1260 1900
1.63 m2/3.26 m21220 2390 640 1550 2786
3.26 m2/1.63 m22390 1220 1240 2146 2786
3.26 m2/3.26 m22390 2390 1240 2431 3670
Dimensions for horizontal arrangement of roof hooks
E
90°
1.
2030
185
B
C
BMounting rail
CTube retainer
ERoof hooks
Installation on pitched roofs with roof hooks (cont.)
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320
170
90°
6.
90°
90°
90°
90°
4. 3.
2.
5.
Installation on pitched roofs with roof hooks (cont.)
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Use the centring groove on the back of
the header casing as a drilling guide.
90°
Ø9
9.
7.
8.
10.
The tube retainers must be aligned with those in the header casing; where necessary,
align with a piece of string.
Continue with chapter "Hydraulic con-
nections" (see page 51).
Installation on pitched roofs with roof hooks (cont.)
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Fitting rafter anchors
Rafter anchors are suitable for vertical
and horizontal collector installation.
Rafter anchor distances and arrange-
ment:
■ Vertical installation (vacuum tubes
vertical, relative to the roof ridge), see
pages 18 and 22.
■ Horizontal installation (vacuum tubes
parallel to the roof ridge), see
pages 26 and 28.
~40
1.
2.
~40
C
B
BRafter CBatten
Installation on pitched roofs with rafter anchors
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3.
4.
6.
5.
Installation on pitched roofs with rafter… (cont.)
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7.
Vertical installation
Dimensions for horizontal arrangement of rafter anchors
For each number of collectors and col-
lector combination, a specific number of
rafter anchors is allocated.
Subject to the distance between rafters,
use a specific number of rafters for
installing the rafter anchors.
The following tables detail the rafters on
which the rafter anchors should be fit-
ted.
Example:
■3 collectors
■Combination comprising 1 x 1.63 m2
and 2 x 3.26 m2
■ Rafter distance 600 mm
Look up the combination in the table for
3 collectors on page 20 (highlighted
grey):
Of the 10 rafters, the following are
used:
Rafters 1, 2, 3, 6, 7, 10
Dimension b = 200 mm
Installation on pitched roofs with rafter… (cont.)
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C
a
b70 70
Rafter anchor position CTube retainer
1 collector
Combination Rafter distance a
in mm
Rafters used Projection b
in mm
1 x 1.63 m2
≤ 600 1, 2 200
≤ 700 1, 2 200
≤ 800 1, 2 150
1 x 3.26 m2
≤ 600 1, 4 200
≤ 700 1, 4 100
≤ 800 1, 3 270
2 collectors
Combination Rafter distance a
in mm
Rafters used Projection b
in mm
2 x 1.63 m2
≤ 600 1, 2, 3, 4 200
≤ 700 1, 2, 3, 4 100
≤ 800 — —
1 x 1.63 m2/
1 x 3.26 m2
≤ 600 1, 2, 3, 6 200
≤ 700 1, 2, 3, 5 250
≤ 800 1, 2, 3, 5 150
2 x 3.26 m2
≤ 600 1, 4, 5, 8 200
≤ 700 1, 4, 5, 8 100
≤ 800 1, 3, 4, 6 300
Installation on pitched roofs with rafter… (cont.)
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3 collectors
Combination Rafter distance a
in mm
Rafters used Projection b
in mm
3 x 1.63 m2
≤ 600 1, 2, 3, 4, 5, 6 200
≤ 700 1, 2, 3, 4, 5, 6 50
≤ 800 — —
2 x 1.63 m2/
1 x 3.26 m2
≤ 600 1, 2, 3,4, 5, 8 200
≤ 700 1, 2, 3, 4, 5, 7 50
≤ 800 — —
1 x 1.63 m2/
2 x 3.26 m2
≤ 600 1, 2, 3, 6, 7, 10 200
≤ 700 1, 2, 3, 4, 5, 6, 9 250
≤ 800 1, 2, 3, 5, 6, 8 100
3 x 3.26 m2
≤ 600 1, 4, 5, 8, 9, 12 200
≤ 700 1, 4, 5, 7, 8, 11 50
≤ 800 1, 3, 5, 6, 7, 9 350
4 collectors
Combination Rafter distance a
in mm
Rafters used Projection b
in mm
4 x 1.63 m2
≤ 600 1, 2, 3, 4, 5, 6, 7, 8 200
≤ 700 — —
≤ 800 — —
2 x 1.63 m2/
2 x 3.26 m2
≤ 600 1, 2, 3, 4, 5, 8, 9, 12 200
≤ 700 1, 2, 3, 4, 5, 7, 8, 11 100
≤ 800 — —
3 x 1.63 m2/
1 x 3.26 m2
≤ 600 1, 2, 3, 4, 5, 6, 7, 10 200
≤ 700 1, 2, 3, 4, 5, 6, 7, 9 50
≤ 800 — —
1 x 1.63 m2/
3 x 3.26 m2
≤ 600 1, 2, 3, 6, 7, 10, 11, 14 200
≤ 700 1, 2, 3, 5, 6, 9, 10, 12 200
≤ 800 1, 2, 3, 5, 6, 8, 9, 11 100
4 x 3.26 m2
≤ 600 1, 4, 5, 8, 9, 12, 13, 16 200
≤ 700 1, 3, 4, 7, 8, 10, 11, 14 400
≤ 800 1, 3, 4, 6, 7, 9, 10, 12 300
Installation on pitched roofs with rafter… (cont.)
5624 673 GB