Viessmann VITOSOL 200-F User manual

VIESMANN
Installation instructions
for contractors
Vitosol 200-F, 300-F
Type SV and SH
Flat-plate collector for sloping roofs and rooftop integration
VITOSOL 200-F, 300-F
5592 925 GB 8/2007 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and
material losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and
environmental pollution.
Note
Details identified by the word "Note"
contain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
&Work on gas appliances must only
be carried out by a qualified gas fit-
ter.
&Work on electrical equipment must
only be carried out by a qualified
electrician.
Regulations
Observe the following when working
on this system
&all legal instructions regarding the
prevention of accidents,
&all legal instructions regarding
environmental protection,
&theCodeofPracticeofrelevant
trade associations,
&all current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards.
Workingonthesystem
&Isolate the system from the power
supply and check that it is no longer
'live', e.g. by removing a separate
fuse or by means of a mains isola-
tor.
&Safeguard the system against
unauthorised reconnection.
&When using gas as fuel, also close
the main gas shut‐off valve and
safeguard against unauthorised
reopening.
Safety instructions
2
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Preparing for installation.......................................................................... 4
Installation sequence
Roof tile cover ............................................................................................ 5
&Component overview ............................................................................... 5
&Fitting the covering frame......................................................................... 8
&Collector installation ................................................................................ 17
&Covering the roof ..................................................................................... 20
Slate cover ................................................................................................. 22
&Component overview ............................................................................... 22
&Fitting the covering frame......................................................................... 24
&Collector installation ................................................................................ 31
&Covering the roof ..................................................................................... 34
Plain tile cover ............................................................................................ 35
&Component overview ............................................................................... 35
&Fitting the covering frame......................................................................... 38
&Collector installation ................................................................................ 44
&Covering the roof ..................................................................................... 47
Installing the connection set and collector temperature sensor .................... 49
Installation.................................................................................................. 50
Commissioning and adjustment .................................................................. 53
Index
3
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Space requirement
Type SV
3000 mm height and 2100 mm
width + 1080 mm for each additional
collector
Type SH
1700 mm height and 3400 mm
width + 2400 mm for each additional
collector
Leave that area free on new buildings.
Where roofs are already covered,
remove the cover.
To prevent damage to the ridge cover
and to ensure good ventilation below
the roof, leave enough room towards
the ridge.
Fit a snow grille above the collectors
where there is a larger gap between
the collectors and the roof ridge.
Provide a roof hatch near the collec-
tors for inspection and maintenance.
Earthing and lightning protection of the solar heating system
Create an electrically conductive con-
nection between the solar circuit pipe-
work and in the lower part of the
buildinginaccordancewithVDE[or
local] regulations.
The connection of the collector sys-
tem to a new or existing lightning pro-
tection system or the provision of
local earthing must only be carried out
by authorised trained personnel, who
must take into account the conditions
applicable on site.
Preparing for installation
4
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Component overview
Typeammbmmcmmdmme mm
SV1 2829 1526 1363 1076 1078
SH1 1505 865 702 2394 2396
1Roof cover frame, l.h. section
2Roof cover frame, lower centre
section
3Roof cover frame, upper centre
section
4Roof cover frame, r.h. section
5Timber 24 x 48 x 2600 mm
6Wedge strut
39 x 120 x 1200/2400 mm
7Wire nail
8Retaining plate
9Mounting bracket
qP Zinc-plated countersunk chip-
board screw (Spax-s) 4 x 30 mm
qQ Butyl strip
qW Cover strip
qE Special screw 4.5 x 45 mm
qR Special screw 4.5 x 35 mm
qT Spacer plug
qZ Diagonal sealing strip
qU Clamping bracket
Roof tile cover
5
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qI Washer
qO Hexagon nut
Accessories for one collector array
wQ Connecting pipe
Connection set:
wW Connecting pipe (long)
wE Connecting pipe (short)
wR Plug
wT Profile clip
wZ Locking ring fitting (elbow 90 °),
722 mm
wU Support sleeve
Accessories for one solar heating
system
Sensor well set, comprising:
wU Support sleeve
wI Lockingringfitting
(tee), 722 mm
wO Sensor well
eP Strain relief fitting
eQ Thermal insulation
Roof tile cover (cont.)
6
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Note
Deduct dimension x on site.
ACollector
BCovering frame
CExisting roof battens
DTimber
ETopedge,frame=topedgetimber
FAdditional batten (on site),
only where tiles do not need to be
trimmed
GWedge strut
HLead flashing; must be positioned
evenly between the roof cover
frame and the tile row (water run-
off)
Type f mmg mmh mmk mm
SV 2380 1439 2541 2748
SH 1056 778 1217 1424
Roof tile cover (cont.)
7
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Fitting the covering frame
Type g mm h mm k mm
SV 1439 2541 2748
SH 778 1217 1424
1. Remove the protective foil from
the covering frame.
2. Nail the timber and the wedge
strut over the entire width of the
covering frame.
Note
Maintainthesideclearancetothe
covering frame (to be fitted later)
of 250 mm (see the diagram on
page 10).
Roof tile cover (cont.)
8
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AEdge of cut BL.h. section
CR.h. section
3. Mark dimension x for the tile
cover on the upper timber, so that
the tiles butt onto the l.h. and r.h.
section.
Note
Should it become necessary to
trim the tiles, arrange dimensions
x so that the tiles will be trimmed
in front of the corrugation.
Type x mm
Number of collectors
123456810
SV 1382 2466 3550 4634 5718 6802 8970 11138
SH 2706 5114 7523 9931 12340 14748 19564 24380
Roof tile cover (cont.)
9
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4. Butt the l.h. section to the upper
edge of the timber.
5. Provisionally position two tiles
andpushthel.h.sectionuptothe
large return edge underneath the
tile.
Level the section horizontally.
Note
Never step onto the covering
frame sections.
Roof tile cover (cont.)
10
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6. Secure the l.h. section in the
upper area of the diagonal sealing
strip (to be fitted later) (see also
the diagram on page 16) together
with the retaining plate, using the
screws provided.
7. Secure the side retaining plates
with screws.
Note
For type SV, there is a total of 4
retaining plates per side section;
for type SH there is a total of 3
retaining plates per side section.
Roof tile cover (cont.)
11
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8. Position the lower centre section,
so that the plugs in the side sec-
tion butt against the centre sec-
tion.
9. Removetheprotectivetapefrom
the sealing strip of the mounting
bracket.
10. Secure the mounting bracket (for
type SH 2bracketssidebyside)
with screws in accordance with
the markings.
11. Secure the butyl strip.
Roof tile cover (cont.)
12
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APress profiles
12. Position the upper centre part
against the press profiles of the
lower part.
13. Removetheprotectivetapefrom
the sealing strip of the mounting
bracket.
14. Secure the mounting bracket (for
type SH 2bracketssidebyside)
with screws in accordance with
the markings.
15. Push the upper centre section
against the butyl strip.
Roof tile cover (cont.)
13
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16. Secure the top of the centre plate
with the retaining plate using the
screws provided.
17. Secure the cover strip with
screwsoverthesideandcentre
sections.
18. Secure the spacer plug.
19. Fit further centre sections.
Roof tile cover (cont.)
14
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20. Secure the r.h. section like the l.h.
section.
Roof tile cover (cont.)
15
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ALead flashing
21. Affix the diagonal sealing strip to
the external edge of the covering
frame array.
&Butt joints should not be located
at corners.
&The vertical side of the strip
should point inwards.
&Affix approx. 100 to 150 mm of
the strip to the lead flashing.
Roof tile cover (cont.)
16
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Collector installation
&The side with the type plate must be on the outside of the first and last collec-
tor.
&Secure the pipework on only one collector opposite the side with the type
plate.
1. Position the collector on the mount-
ing bracket and push down with an
even pressure.
2. Secure the collector with clamping
brackets to the mounting bracket.
Roof tile cover (cont.)
17
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3. !Please note
Connecting pipes should not
show any signs of damage.
Lubricate all plug-in connec-
tors (O-rings) found on the
collectors only with the spe-
cial grease supplied with the
connection set.
Insert the connecting pipes into the
flow and return connections.
Roof tile cover (cont.)
18
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AType plate
4. Position the next collector, so that
the connecting pipes enter the
swaged pipe ends of the former.
Secure the collector as described
in points 1 and 2.
Roof tile cover (cont.)
19
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Covering the roof
1. Match the lead flashing to the con-
tours of the roof tiles and fold
towards the outside at the side sec-
tions and over onto the lower row of
tiles.
2. Slightly lift the lead flashing,
remove the paper backing from the
butyl strip and lightly press down
on the flashing.
Roof tile cover (cont.)
20
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