Viessmann VITOVOLT series Operating instructions

Service instructions
for contractors
VIESMANN
Vitovolt
For applicability, see the last page
VITOVOLT
5692 807 GB 6/2009 Please keep safe.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
■ The system must be commissioned by
the system installer or a qualified per-
son authorised by the installer.
Regulations
Observe the following when working on
this system
■ all legal instructions regarding the pre-
vention of accidents,
■ all legal instructions regarding envi-
ronmental protection,
■ the Code of Practice of relevant trade
associations.
■ all current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
Working on the system
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing a separate fuse or by
means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
!Please note
Electronic modules can be dam-
aged by electrostatic dis-
charges.
Touch earthed objects, such as
heating or water pipes, to dis-
charge static loads.
Repair work
!Please note
Repairing components that fulfil a
safety function can compromise
the safe operation of your heating
system.
Replace faulty components only
with original Viessmann spare
parts.
Safety instructions
Safety instructions
5692 807 GB

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Ancillary components, spare and
wearing parts
!Please note
Spare and wearing parts that
have not been tested together
with the heating system can com-
promise its function. Installing
non-authorised components and
non-approved modifications or
conversions can compromise
safety and may invalidate our
warranty.
For replacements, use only orig-
inal spare parts supplied or
approved by Viessmann.
Safety instructions
Safety instructions (cont.)
5692 807 GB

4
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance.......................................... 5
Further details regarding the individual steps....................................................... 6
Parts lists
Vitovolt 100 parts list............................................................................................ 8
Vitovolt 200 parts list............................................................................................ 10
Commissioning/service reports........................................................................ 12
Specification....................................................................................................... 13
Certificates
Declaration of conformity...................................................................................... 15
Index
Index
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For further information regarding the individual steps, see the page indicated
Commissioning steps
Inspection steps
Maintenance steps Page
•1. Shutting down the system............................................... 6
•2. Cleaning photovoltaic modules...................................... 6
• • 3. Checking the inverter....................................................... 6
••• 4. Checking the function of the safety equipment............. 6
••• 5. Checking the electrical connections.............................. 6
• • 6. Starting the system.......................................................... 7
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance
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6
Shutting down the system
!Please note
The photovoltaic modules must be covered before any work on the compo-
nents of the photovoltaic system begins, to prevent equipment damage.
This prevents electrical current from flowing and enables correct maintenance
to be carried out.
Electrically isolate the system on the DC
and AC sides (e.g. by switching OFF the
DC isolator and a main isolator) and
safeguard against unauthorised recon-
nection.
Cleaning photovoltaic modules
For shading through fallen leaves or
other contamination, clean the photovol-
taic modules with a damp cloth;
NEVER use aggressive cleaning
agents.
Checking the inverter
See the inverter "Operating and installa-
tion instructions".
Checking the function of the safety equipment
Check the earth bonding connections on
the substructure of the photovoltaic mod-
ules (if installed).
Checking the electrical connections
Check the tightness of the electrical
plug-in connectors and cable grommets;
check cables for damage.
Commissioning, inspection, maintenance
Further details regarding the individual steps
5692 807 GB

7
Starting the system
Observe operating instructions of instal-
led components.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5692 807 GB

8
When ordering spare parts:
Quote the part and serial no. (see type
plate) and the position no. of the required
part (as per this parts list).
Obtain standard parts from your local
supplier.
Vitovolt 100 parts list
002 Connecting elements for mounting
rails
003 Connecting and extension cables,
15 m
004 Extension cable, 3 m
007 Centre clamp pack
008 End clamp pack
009 Support pack
010 Pack of end clamps for freestand-
ing installations
011 Pack of centre clamps for free-
standing installations
Parts not shown
005 Adaptor set
006 Spare part set
012 Installation instructions
013 Operating instructions
014 Service instructions
Parts lists
Vitovolt 100 parts list
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003
011010
002
007
009
004
008
Parts lists
Vitovolt 100 parts list (cont.)
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10
When ordering spare parts:
Quote the part and serial no. (see type
plate) and the position no. of the required
part (as per this parts list).
Obtain standard parts from your local
supplier.
Vitovolt 200 parts list
002 Connecting elements for mounting
rails
003 Connecting and extension cables,
15 m
004 Extension cable, 3 m
007 Centre clamp pack
008 End clamp pack
009 Support pack
Parts not shown
001 Vitovolt 200
005 Adaptor set
006 Spare part set
010 Installation instructions
011 Operating instructions
012 Service instructions
Parts lists
Vitovolt 200 parts list
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002 003
007
009
004
008
Parts lists
Vitovolt 200 parts list (cont.)
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12
Commissioning Maintenance/Service Maintenance/Service
date:
by:
Maintenance/Service Maintenance/Service Maintenance/Service
date:
by:
Maintenance/Service Maintenance/Service Maintenance/Service
date:
by:
Maintenance/Service Maintenance/Service Maintenance/Service
date:
by:
Commissioning/service reports
Commissioning/service reports
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13
Vitovolt 100 Typ
e
RA1 RB1 RC1
Rated output Wp86 81 95
Output tolerance % ±5 ±5 ±5
Voltage at MPP*1 V 17.2 17.1 17.4
Current at MPP*1 A 5.00 4.73 5.47
Idle voltage (STC) V 23.3 23.0 23.6
Short circuit current
(STC*2)
A 5.92 5.82 6.69
Vitovolt 200 Typ
e
KA2 KB2
Rated output Wp175 180
Output tolerance % +10/−5±5
Voltage at MPP*1 V 23.6 23.6
Current at MPP*1 A 7.42 7.63
Idle voltage (STC) V 29.2 29.5
Short circuit current
(STC*2)
A 8.09 8.35
Vitovolt 200 Typ
e
RC2 RD2 RE2/
RI2
RF2/
RJ2
RG2 RH2
Rated output Wp175 170 160 165 155 217
Output tolerance % ±4 ±4 ±4 ±4 ±4 ±4
Voltage at MPP*1 V 35.9 35.5 33.6 33.8 33.3 29.6
Current at MPP*1 A 4.87 4.78 4.77 4.88 4.66 7.33
Idle voltage (STC) V 44.3 44.0 42.8 43.1 42.4 36.4
Short circuit current
(STC*2)
A 5.34 5.30 5.23 5.32 5.15 8.10
Note
For type RE2, RF2, RG2, RH2, RI2, RJ2:
A tolerance of ±10 % applies to all values (apart from output tolerance).
*1 Maximum power point (maximum output) at STC.
*2 Standard test conditions – irradiation 1000 W/m2, cell temperature 25 °C and
atmospheric nuclear number AM 1.5 G.
Specification
Specification
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Vitovolt 200 Typ
e
SC2 SD2 SE2/SI2 SF2/SJ2
Rated output Wp170 175 190 200
Output tolerance % ±5 ±5 ±3 ±3
Voltage at MPP*1 V 35.2 35.2 26.0 26.2
Current at MPP*1 A 4.83 4.95 7.31 7.63
Idle voltage (STC)*2)V 43.8 44.2 33.0 33.4
Short circuit current
(STC*2)
A 5.14 5.20 7.89 8.12
Vitovolt 200 Typ
e
SG2 SH2
Rated output Wp170 175
Output tolerance % ±3 ±3
Voltage at MPP*1 V 35.6 35.8
Current at MPP*1 A 4.80 4.90
Idle voltage (STC)*2 V 44.4 44.7
Short circuit current
(STC*2)
A 5.15 5.23
*1 Maximum power point (maximum output) at STC.
*2 Standard test conditions – irradiation 1000 W/m2, cell temperature 25 °C and
atmospheric nuclear number AM 1.5 G.
Specification
Specification (cont.)
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Declaration of Conformity
We, Viessmann Werke GmbH & Co KG, D-35107 Allendorf, declare as sole respon-
sible body, that the products
Vitovolt
conform to the following standards:
DIN 1055
EN 50178
EN 60146-1-1
EN 61215
EN 61646
EN 61730
In accordance with the following Directives, this product is designated with
_:
2006/95/EC
2004/108/EC
Allendorf, 1 February 2009 Viessmann Werke GmbH&Co KG
pp. Manfred Sommer
Certificates
Declaration of conformity
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Applicability
Applicable to:
Vitovolt 100, type RA1, Vitovolt 200, type RI2,
Part no. 7311 952 Part no. 7419 906
Vitovolt 100, type RB1, Vitovolt 200, type RJ2,
Part no. 7373 927 Part no. 7419 907
Vitovolt 100, type RC1, Vitovolt 200, type SC2,
Part no. 7419 470 Part no. 7266 508
Vitovolt 200, type KA2, Vitovolt 200, type SD2,
Part no. 7198 274 Part no. 7266 509
Vitovolt 200, type KB2, Vitovolt 200, type SE2,
Part no. 7374 113 Part no. 7373 259
Vitovolt 200, type RC2, Vitovolt 200, type SF2,
Part no. 7373 083 Part no. 7373 260
Vitovolt 200, type RD2, Vitovolt 200, type SG2,
Part no. 7373 084 Part no. 7419 440
Vitovolt 200, type RE2, Vitovolt 200, type SH2,
Part no. 7374 114 Part no. 7419 441
Vitovolt 200, type RF2, Vitovolt 200, type SI2,
Part no. 7374 115 Part no. 7419 438
Vitovolt 200, type RG2, Vitovolt 200, type SJ2,
Part no. 7160 677 Part no. 7419 439
Vitovolt 200, type RH2,
Part no. 7419 445
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Viessmann Werke GmbH&Co KG
D-35107 Allendorf
Telephone: [phone]
Fax: [phone]
www.viessmann.com
5692 807 GB Subject to technical modifications.
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