Viessmann VITOVOLT series Operating instructions

Service instructions
for contractors
VIESMANN
Vitovolt
For applicability, see the last page
VITOVOLT
5692 807 GB 6/2009 Please keep safe.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
■ The system must be commissioned by
the system installer or a qualified per-
son authorised by the installer.
Regulations
Observe the following when working on
this system
■ all legal instructions regarding the pre-
vention of accidents,
■ all legal instructions regarding envi-
ronmental protection,
■ the Code of Practice of relevant trade
associations.
■ all current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
Working on the system
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing a separate fuse or by
means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
!Please note
Electronic modules can be dam-
aged by electrostatic dis-
charges.
Touch earthed objects, such as
heating or water pipes, to dis-
charge static loads.
Repair work
!Please note
Repairing components that fulfil a
safety function can compromise
the safe operation of your heating
system.
Replace faulty components only
with original Viessmann spare
parts.
Safety instructions
Safety instructions
5692 807 GB

3
Ancillary components, spare and
wearing parts
!Please note
Spare and wearing parts that
have not been tested together
with the heating system can com-
promise its function. Installing
non-authorised components and
non-approved modifications or
conversions can compromise
safety and may invalidate our
warranty.
For replacements, use only orig-
inal spare parts supplied or
approved by Viessmann.
Safety instructions
Safety instructions (cont.)
5692 807 GB

4
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance.......................................... 5
Further details regarding the individual steps....................................................... 6
Parts lists
Vitovolt 100 parts list............................................................................................ 8
Vitovolt 200 parts list............................................................................................ 10
Commissioning/service reports........................................................................ 12
Specification....................................................................................................... 13
Certificates
Declaration of conformity...................................................................................... 15
Index
Index
5692 807 GB

5
For further information regarding the individual steps, see the page indicated
Commissioning steps
Inspection steps
Maintenance steps Page
•1. Shutting down the system............................................... 6
•2. Cleaning photovoltaic modules...................................... 6
• • 3. Checking the inverter....................................................... 6
••• 4. Checking the function of the safety equipment............. 6
••• 5. Checking the electrical connections.............................. 6
• • 6. Starting the system.......................................................... 7
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance
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6
Shutting down the system
!Please note
The photovoltaic modules must be covered before any work on the compo-
nents of the photovoltaic system begins, to prevent equipment damage.
This prevents electrical current from flowing and enables correct maintenance
to be carried out.
Electrically isolate the system on the DC
and AC sides (e.g. by switching OFF the
DC isolator and a main isolator) and
safeguard against unauthorised recon-
nection.
Cleaning photovoltaic modules
For shading through fallen leaves or
other contamination, clean the photovol-
taic modules with a damp cloth;
NEVER use aggressive cleaning
agents.
Checking the inverter
See the inverter "Operating and installa-
tion instructions".
Checking the function of the safety equipment
Check the earth bonding connections on
the substructure of the photovoltaic mod-
ules (if installed).
Checking the electrical connections
Check the tightness of the electrical
plug-in connectors and cable grommets;
check cables for damage.
Commissioning, inspection, maintenance
Further details regarding the individual steps
5692 807 GB

7
Starting the system
Observe operating instructions of instal-
led components.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5692 807 GB

8
When ordering spare parts:
Quote the part and serial no. (see type
plate) and the position no. of the required
part (as per this parts list).
Obtain standard parts from your local
supplier.
Vitovolt 100 parts list
002 Connecting elements for mounting
rails
003 Connecting and extension cables,
15 m
004 Extension cable, 3 m
007 Centre clamp pack
008 End clamp pack
009 Support pack
010 Pack of end clamps for freestand-
ing installations
011 Pack of centre clamps for free-
standing installations
Parts not shown
005 Adaptor set
006 Spare part set
012 Installation instructions
013 Operating instructions
014 Service instructions
Parts lists
Vitovolt 100 parts list
5692 807 GB

9
003
011010
002
007
009
004
008
Parts lists
Vitovolt 100 parts list (cont.)
5692 807 GB

10
When ordering spare parts:
Quote the part and serial no. (see type
plate) and the position no. of the required
part (as per this parts list).
Obtain standard parts from your local
supplier.
Vitovolt 200 parts list
002 Connecting elements for mounting
rails
003 Connecting and extension cables,
15 m
004 Extension cable, 3 m
007 Centre clamp pack
008 End clamp pack
009 Support pack
Parts not shown
001 Vitovolt 200
005 Adaptor set
006 Spare part set
010 Installation instructions
011 Operating instructions
012 Service instructions
Parts lists
Vitovolt 200 parts list
5692 807 GB