Viessmann VITOSOL 200-F User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-F
Type SVKA
Flat-plate collector for pitched roofs, roof integration
VITOSOL 200-F
5793 148 GB 2/2014 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■ Work on electrical equipment must
only be carried out by qualified electri-
cians.
Regulations
Observe the following when working on
this system:
■ National installation regulations
■ Statutory regulations regarding the
prevention of accidents
■ Statutory regulations regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply (e.g. by removing the separate fuse
or by means of a mains isolator) and
check that it is no longer 'live'.
■ Safeguard the system against recon-
nection.
Safety instructions
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Intended use....................................................................................................... 4
Installation sequence
Components......................................................................................................... 5
Installation information......................................................................................... 6
Installing the collectors......................................................................................... 7
Fitting the covers.................................................................................................. 16
Commissioning..................................................................................................... 21
Index
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The appliance is only intended to be
installed and operated in sealed unven-
ted systems that comply with EN 12828 /
DIN 1988, or solar thermal systems that
comply with EN 12977, with due atten-
tion paid to the associated installation,
service and operating instructions. DHW
cylinders are only designed to store and
heat water of potable water quality. Heat-
ing water buffer cylinders are only
designed to hold fill water of potable
water quality. Only operate solar collec-
tors with the heat transfer medium
approved by the manufacturer.
Intended use presupposes that a fixed
installation in conjunction with permissi-
ble, system-specific components has
been carried out.
Commercial or industrial usage for a pur-
pose other than heating the building or
DHW shall be deemed inappropriate.
Any usage beyond this must be
approved by the manufacturer for the
individual case.
Incorrect usage or operation of the appli-
ance (e.g. the appliance being opened
by the system user) is prohibited and
results in an exclusion of liability.
Incorrect usage also occurs if the com-
ponents in the system are modified from
their intended use (e.g. through direct
DHW heating in the collector).
Adhere to statutory regulations, espe-
cially concerning the hygiene of potable
water.
Intended use
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1qW
qE
qR
qT
qZ
qI
7
qQ
qP
qU
8
5
6
3
2
4
qO
9
1Timber
120 x 30 x 2500 mm
2Screws 8 x 120 mm
3Timber
48 x 30 x 2500 mm
4Nails
5Lower left hand panel with lead
flashing
6Lower right hand panel with lead
flashing
7Mounting plate with butyl strip
8Retaining bracket
9Fixing clamp with butyl strip
qP Fixing clamp
qQ Centre clamp
qW Left hand side panel
(for roof tiles and barrel roof tiles
with sealing strips)
qE Left hand flashing
qR Centre panel
qT Right hand flashing
qZ Right hand side panel
(for roof tiles and barrel roof tiles
with sealing strips)
qU Top flashing
Components
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qI Top panel (for roof tiles and barrel roof tiles
with sealing strips)
qO Lower flashing
Installation information
Required roof area: 2700 x 2700 mm
■ To prevent any damage to the ridge
cover, allow sufficient clearance on the
ridge side; at least 3 rows for tiled
roofs.
Note
In the case of tiled roofs, we also rec-
ommend keeping a width of at least
3 tiles at the bargeboard.
■ If necessary, install a snow guard.
■ Provide a roof hatch near the collec-
tors for inspection and maintenance.
■ Take additional measures on site to
protect against water penetrating as a
result of snow and wind pressure,
e.g. sarking membranes (accesso-
ries).
Components (cont.)
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1
1
3
1
160 720-840
1530-1650
2130
■ Provisionally position the lower timber
parallel to the lower row of tiles (tie a
line as a guide).
■ It may be necessary to remove exist-
ing battens from around the timbers.
Support the dividing point between the
batten and the timber.
■ If cantilevers are created, support
them with an on-site batten.
■ It is essential to secure timbers along
the entire length with two screws for
every rafter.
Installing the collectors
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1.
2.
3x
4x
8x120 13
4
2
Installing the collectors (cont.)
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60
170
3.
860
4.
576x30
Installing the collectors (cont.)
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60
170
5
5.
860
6.
67
6x30
Installing the collectors (cont.)
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105
8.
9.
7.
6x30
qP
qQ
6x30
qP
9
Information on step 9:
Do not tighten the screws yet, as the
second collector must be pushed under
the clamp.
!Please note
Connection pipes must not show
any signs of damage.
Lubricate O-ring seals only with
the special valve grease provi-
ded.
The collector temperature sensor is part
of the standard delivery of the connec-
tion set.
Installing the collectors (cont.)
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Connecting the connection set
11.
10. A
B
AConnection, tee (S-shape) with sen-
sor well for collector temperature
sensor (flow)
BConnection, tee (return)
Installing the collectors (cont.)
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Fitting the collector temperature sensor
12.
13.
14.
Installing the collectors (cont.)
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12
15.
16.
18.
17.
Installing the collectors (cont.)
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Installing the second collector
20.
19.
qP
6x30
21.
Ø6
22.
4x
9
qP
Information on step 19:
Push the second collector under the cen-
tre clamps (see diagram on page 11).
Tighten the screws.
Information on step 22:
Drill 2 holes in the lower edge of each
collector (water drainage).
Installing the collectors (cont.)
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1.
2x
2.
3x
qW
8
qZ
0
qZ
3.
Information on step 2:
Move the side panels right up to the col-
lector edge.
Fitting the covers
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5.
4. 8
qI
3
Information on step 4:
Move the top section right up to the col-
lector edge.
Fitting the covers (cont.)
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7.
8.
qE
qT
qO
9.
qR
6.
O
Fitting the covers (cont.)
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10.
qI
Fitting the covers (cont.)
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Tiled roof cover
A
Trim the tiles to size or use half-sized
tiles.
Remove tile head A which rests on the
side panel.
!Please note
The diagonal sealing strip must
be completely covered.
If necessary, trim the top of the
diagonal sealing strip with a
knife.
Fitting the covers (cont.)
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