Viessmann VITOSOL-F User manual

Installation instructions
for contractors
VIESMANN
Vitosol-F
Type SV and SH
Flat-plate collector for installation on supports and wall mounting
VITOSOL-F
5592 924 GB 9/2010 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively
designed for qualified contractors.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
Regulations
Observe the following when working on
this system
■ National installation requirements
■ Legal instructions regarding the pre-
vention of accidents
■ Legal instructions regarding environ-
mental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards.
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing the separate fuse or
by means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
Safety instructions
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Installation sequence
Installation on supports........................................................................................ 4
■Components Vitosol-F, type SH........................................................................ 4
■ Components Vitosol-F, type SV........................................................................ 6
■Determining collector row clearance z.............................................................. 7
■Installation of the collector supports and adjustment of the angle of inclination α8
■ Installation on a substructure, e.g. steel beam................................................. 9
■Installation on concrete slabs, only for type SH................................................ 12
Wall mounting (only for type SH).......................................................................... 16
■ Components...................................................................................................... 16
■Installation of the collector supports and adjustment of the angle of inclination γ17
■ Installing the collectors...................................................................................... 18
Installing the connection set and collector temperature sensor........................... 21
■ Components...................................................................................................... 21
Installation............................................................................................................ 23
Commissioning and adjustment........................................................................... 24
Index
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Components Vitosol-F, type SH
50
Ø 11
qP75 6 9
qW qE
qQ
80
75
897
100 722
α= 55°
α= 50°
α= 75°
α= 70°
α= 65°
α= 80°
α= 60°
100
α
100
α
α= 25°
α= 30°
α= 35°
α= 40°
α= 45°
1
2
3
4
1
2
3
4
AB
2M8x20
8
M8x25
ACollector support, angle of inclina-
tion α 25 to 45°
BCollector support, angle of inclina-
tion α 50 to 80°
1Collector support
2Base rail
3Adjustable support, lower section
4Adjustable support, upper section
(2-part support)
5Washer 7 8.4 mm
6Hexagon nut M 8
7Hexagon bolt M 8 x 20
8Hexagon bolt M 8 x 25
9Retaining bracket
qP Clamping bracket
qQ Connection brace
Installation on supports
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qW Cross brace
qE Support rail (only for roofs with
gravel ballast)
Connection pipe
Armaturenfett
rP rQ
rP Connection pipe rQ Special valve grease
Installation on supports (cont.)
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Components Vitosol-F, type SV
qP
75 6
9qW
qQ
α= 35°
α= 40
α= 45°
α= 50°
α= 25°
α= 55°
α= 60°
α= 30°
100
α
Ø 11
80
100100 1600
1800
50
1
2
3
4
2
M8x20
8
M8x25
1Collector support
2Base rail
3Adjustable support, lower section
4Adjustable support, upper section
(2-part support)
5Washer 7 8.4 mm
6Hexagon nut M 8
7Hexagon bolt M 8 x 20
8Hexagon bolt M 8 x 25
9Retaining bracket
qP Clamping bracket
qQ Connection brace
qW Cross brace
Installation on supports (cont.)
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Connection pipe
Armaturenfett
rP rQ
rP Connection pipe rQ Special valve grease
Determining collector row clearance z
When installing several collectors in ser-
ies, maintain a clearance of z to prevent
undesirable shading.
z
β
α α
z Collector row clearance
αCollector angle of inclination
βAngle of the sun
Angle of inclination α Clearance between collector rows z in mm
Type SV Type SH
Flensburg
25° 6890 3060
35° 8370 8370
45° 9600 4260
50° 10,100 4490
60° 10,890 4830
Kassel
25° 5830 2590
35° 6940 3100
45° 7840 3480
Installation on supports (cont.)
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Angle of inclination α Clearance between collector rows z in mm
Type SV Type SH
50° 8190 3640
60° 8720 3870
Munich
25° 5160 2290
35° 6030 2680
45° 6710 2980
50° 6980 3100
60° 7350 3260
Installation of the collector supports and adjustment of the angle
of inclination α
8
2.
1.
6 5
8
5
6
For angles of inclination, see the diagrams on pages 4 and 6.
Installation on supports (cont.)
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9
Installation on a substructure, e.g. steel beam
Installation information:
■ Observe the max. load and distance
from the edge of the roof for the on-site
substructure in accordance with DIN
1055.
■ Install the on-site substructure at a
right angle and horizontally level to the
collector orientation.
■ Secure the connection brace onto the
retaining brackets between the sec-
ond and third, the fourth and fifth
collector supports, etc. (see diagram
below).
■ For every 1 to 6 collectors, secure two
cross braces diagonally side by side to
the adjustable supports (see diagram
below).
■ The side with the type plate must be
on the outside of the first and last col-
lector (see diagram on page 11).
Secure the pipework on only one col-
lector opposite the side with the type
plate.
■
!Please note
Connection pipes should not
show any signs of damage.
Lubricate O-ring seals only
with the special valve grease
provided.
Installation on supports (cont.)
5592 924 GB

10
yx
4x
qW
Ø 8,5
3.
56 6.
7
7.
6
5
qQ 9
5.
4.
8 5
Use the base rails as a drilling template.
Type x mm y mm
SV 595 481
SH 1920 481
Installation on supports (cont.)
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11
8.
10.
D
qP
qP
Armaturenfett
9.
rP
C
11.
12.
qP
qQ
58
CSpacer lip DType plate
Continue with "installing the connection
set and collector temperature sensor".
Installation on supports (cont.)
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Installation on concrete slabs, only for type SH
Installation information:
■ Observe the max. load and distance
from the edge of the roof for the on-site
substructure in accordance with DIN
1055.
■ Remove any gravel or similar from the
installation area, cover the surface
with protective building mats and posi-
tion concrete slabs on top of these
mats (see table below).
■ Secure the connection brace onto the
retaining brackets between the sec-
ond and third, the fourth and fifth
supports, etc. (see diagram below).
■ For every 1 to 6 collectors, secure two
cross braces diagonally side by side to
the adjustable supports (see diagram
on page 14).
■ The side with the type plate must be
on the outside of the first and last col-
lector (see diagram on page 15).
Secure the pipework on only one col-
lector opposite the side with the type
plate.
■
!Please note
Connection pipes should not
show any signs of damage.
Lubricate O-ring seals only
with the special valve grease
provided.
Calculation in accordance with DIN 1055-4 8/1986 and DIN 1055-5 6/1975
Securing against slippage Securing against lifting
Installation
height above
ground
m<8 8–20 20–100 <8 8–20 20–100
Loads at 25° kg 323 561 800 155 315 476
Loads at 45° kg 492 845 1198 132 254 375
Installation on supports (cont.)
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13
481 1920
4x
3.
qQ9
5.
4.
58
Use the base rails as a drilling template.
Installation on supports (cont.)
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14
6.
6
qW
Ø 8,5
7.
8.
7
5qE
652
65 7
6 5
7
Note
With angles of inclination of 25 and 30°, the front support rails can be secured in the
centre.
Installation on supports (cont.)
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C
Armaturenfett
14.
10.
11.
13.
12.
5
8
qP
qW
rP
qP
qP
D
CSpacer lip DType plate
Continue with "installing the connection
set and collector temperature sensor".
Installation on supports (cont.)
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Components
Ø 11
qQ
7
6
qP qW
80
75
897
100 722
100
γ= 10°
γ= 15°
γ
γ= 20°
γ= 25°
γ= 30°
γ= 35°
γ= 40°
γ= 45°
1
2
3
2
458
M8x20
9
M8x25
1Collector support
2Base rail
3Adjustable support
4Gusset plate with circular hole
5Gusset plate with slot
6Washer 7 8.4 mm
7Hexagon nut M 8
8Hexagon bolt M 8 x 20
9Hexagon bolt M 8 x 25
qP Retaining bracket
qQ Clamping bracket
qW Connection brace
Wall mounting (only for type SH)
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Connection pipe
Armaturenfett
rP rQ
rP Connection pipe rQ Special valve grease
Installation of the collector supports and adjustment of the angle
of inclination γ
1.
2.
7
6
9
Trim the adjustable supports in accordance with the required angle of inclination (see
page 16).
Wall mounting (only for type SH) (cont.)
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Installing the collectors
Installation information:
■ Gusset plate with circular hole at top
■ Gusset plate with slot at bottom
■ Secure the connection brace onto the
retaining brackets between the sec-
ond and third, the fourth and fifth
supports, etc. (see diagram below).
■ The side with the type plate must be
on the outside of the first and last col-
lector (see page 20).
Secure the pipework on only one col-
lector opposite the side with the type
plate.
■
!Please note
Connection pipes should not
show any signs of damage.
Lubricate O-ring seals only
with the special valve grease
provided.
Wall mounting (only for type SH) (cont.)
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1920
481
5
4
2x
2x
1.
2.
9
9
qWqP
5.
4.
69
Use the base rails as a drilling template.
Wall mounting (only for type SH) (cont.)
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20
D
5.
7.
Armaturenfett
6.
rP
C
qQ
qW
69
8.
9.
qQ
qQ
CSpacer lip DType plate
Wall mounting (only for type SH) (cont.)
5592 924 GB