VIPA TM-E 900-1E640 User manual

Manual
VIPA Accessories
Teleservice module
TM-E 900-1E640
Order-No.: VIPA HB39E_TME
Reference: RE_900-1E640
Rev. 09/11
This manual is part of the documentation package
with order number VIPA HB39E_TME and relevant for:
Product Order number as of state:
HW FW
TM-E Analog VIPA 900-1E640 01 5.6

Manual VIPA TM-E About this manual
Subject to change to cater for technical progress.
The information contained in this manual is supplied without warranties.
The information is subject to change without notice.
© Copyright 2009 VIPA, Gesellschaft für Visualisierung und Prozess-
automatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach,
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.de
Hotline: [phone]
All rights reserved
The contents of this manual were verified with respect to the hard- and
software.
However, we assume no responsibility for any discrepancies or errors. The
information in this manual is verified on a regular basis and any required
corrections will be included in subsequent editions.
Suggestions for improvement are always welcome.
VIPA and System 300V
are registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
SPEED7
is a registered trademarks of profichip GmbH.
SIMATIC, STEP and S7-300
are registered trademarks of Siemens AG.
Any other trademarks referred to in the text are the trademarks of the
respective owner and we acknowledge their registration.
Disclaimer of
liability
Trademarks

About this manual Manual VIPA TM-E
Subject to change to cater for technical progress.
About this manual
The information in this manual should simplify you the deployment of
remote controlling VIPA PLCs. More information concerning this may be
found in German and English at:
suppport.ewon.biz
www.ewon-online.de
The module TM-E from VIPA is constructed in the same way as the module
"eWON2001".
Chapter 1: Assembly and installation guidelines
In this chapter you will find all information, required for assembly and
installation of the TM-E module.
Chapter 2: Hardware description
Here the hardware components of the TM-E module are more described.
The technical data are at the end of this chapter.
Chapter 3: Deployment
This chapter concerns on the deployment of the TM-E module from VIPA
with a PLC. With the fast introduction you will get an overview about the
possibilities of teleservice. Another part of this chapter is the configuration
of the TM-E module by means of the integrated Web page.
This chapter ends with the possibilities of the teleservice functions.
Important note!
Overview

Manual VIPA TM-E Contents
HB39E - TME - RE_900-1E640 - Rev. 09/11 i
Contents
User considerations................................................................................. 1
Safety information....................................................................................2
Chapter 1 Assembly and installation guidelines............................1-1
Safety information for Users................................................................. 1-2
Installation dimensions ......................................................................... 1-3
Assembly.............................................................................................. 1-4
Cabling................................................................................................. 1-6
Installation guidelines ........................................................................... 1-7
Chapter 2 Hardware description .....................................................2-1
Properties............................................................................................. 2-2
Structure .............................................................................................. 2-3
Technical Data ..................................................................................... 2-8
Chapter 3 Deployment .....................................................................3-1
Fast introduction................................................................................... 3-2
Assembly.............................................................................................. 3-5
Cabling................................................................................................. 3-6
TM-E - Configuration - eBuddy............................................................. 3-7
TM-E - Reset...................................................................................... 3-13
TM-E - Web page............................................................................... 3-14
TM-E - PLC linking ............................................................................. 3-16
TM-E - Project integration - PG/PC interface...................................... 3-19
Deployment of Tags ........................................................................... 3-24
Teleservice via telephone with MPI gateway ...................................... 3-27
Teleservice via telephone - Ethernet gateway .................................... 3-30
Teleservice via Callback function ....................................................... 3-33
Sending SMS via mail gateway .......................................................... 3-37
Appendix................................................................................................A-1
Index ....................................................................................................A-1

Contents Manual VIPA TM-E
ii HB39E - TME - RE_900-1E640 - Rev. 09/11

Manual VIPA TM-E User considerations
HB39E - TME - RE_900-1E640 - Rev. 09/11 1
User considerations
This manual describes the Teleservice-Modul TM-E PSTN from VIPA. It
contains a description of the construction, project implementation and
usage.
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
• an index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA TM-E
2 HB39E - TME - RE_900-1E640 - Rev. 09/11
Safety information
The Teleservice-Modul TM-E is constructed and produced for:
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Manual VIPA TM-E Chapter 1 Assembly and installation guidelines
HB39E - TME - RE_900-1E640 - Rev. 09/11 1-1
Chapter 1 Assembly and installation guidelines
In this chapter you will find all information, required for assembly and
installation of the TM-E module.
Topic Page
Chapter 1 Assembly and installation guidelines............................1-1
Safety information for Users................................................................. 1-2
Installation dimensions ......................................................................... 1-3
Assembly.............................................................................................. 1-4
Cabling................................................................................................. 1-6
Installation guidelines ........................................................................... 1-7
Overview
Content

Chapter 1 Assembly and installation guidelines Manual VIPA TM-E
1-2 HB39E - TME - RE_900-1E640 - Rev. 09/11
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
electrostatic
sensitive modules
Measurements and
alterations on
electrostatic
sensitive modules

Manual VIPA TM-E Chapter 1 Assembly and installation guidelines
HB39E - TME - RE_900-1E640 - Rev. 09/11 1-3
Installation dimensions
Make sure that a clearance of at least 100mm exists above and 70mm
below the middle of the bus rail.
100 mm
70 mm
133mm
55 mm
115 mm
124 mm
127 mm
145 mm
161 mm
Dimensions
Dimensions
assembled

Chapter 1 Assembly and installation guidelines Manual VIPA TM-E
1-4 HB39E - TME - RE_900-1E640 - Rev. 09/11
Assembly
The modules are installed on a profile rail. You may use the following
standard 35mm profile rail:
35 mm
27 mm
15 mm
1,5 mm
35 mm
27 mm
7,5 mm
1 mm
The following sequence represents the assembly procedure as viewed
from the side.
• Install the profile rail. Make sure that a clearance of at least 100mm
exists above and 70mm below the middle of the profile rail.
100 mm
70 mm
Clack
• Insert the module that you are installing into the profile rail at an angle
of about 45 degrees from the top and rotate the module into place until
it clicks into the profile rail with an audible click.
General
Assembly
procedure

Manual VIPA TM-E Chapter 1 Assembly and installation guidelines
HB39E - TME - RE_900-1E640 - Rev. 09/11 1-5
The following sequence shows the steps required for the removal of
modules in a side view.
• The enclosure of the module has a spring-loaded clip at the bottom
by which the module can be removed from the rail.
• Insert a screwdriver into the slot as shown.
• The clip is unlocked by pressing the screwdriver in an upward
direction.
• Withdraw the module with a slight rotation to the top.
Removal
procedure

Chapter 1 Assembly and installation guidelines Manual VIPA TM-E
1-6 HB39E - TME - RE_900-1E640 - Rev. 09/11
Cabling
At the lower side of the TM-E module there are connectors for power
supply and digital inputs/outputs. The output is designed as low-side output
and may be configured.
The connectors are plugs with screw contacts. If connected the plugs may
be fixed with screws.
Pin Name Meaning
Digital input/output
1 DO_GND DO ground
2 DO_OC Digital output DC 24V, 0.2A
Low-side output
3 DO_VDC DO load voltage DC 24V
4 DI_GND DI ground (isolated)
5 DI Digital input DC 0/24V
"0": 0 ... 5V DC
"1": 10V ... 30V DC
Power supply
1 GND Ground power supply
1
.
.
.
5
1
2
2 12-24V DC DC 12 ... 24V ±20%
The TM-E module is to be supplied by DC 12...24V ±20%. The connection
is established by means of a plug. This is at the lower side of the module
and has the following allocation:
Pin Name Meaning
1 GND Ground power supply
1
2
2 12-24V DC DC 12 ... 24V ±20%
DO_GND 1
DC
24V
DO_OC 2
-
+
DO_VDC 3
DC
24V
+
-
DI_GND 4
DI 5
DC 24
V
Output DO
Optocoupler
DO_GND
1
DO_OC
2
DO_VDC
3
+
-
Overview
Power supply
DI/DO wiring /
schematic
diagram

Manual VIPA TM-E Chapter 1 Assembly and installation guidelines
HB39E - TME - RE_900-1E640 - Rev. 09/11 1-7
Installation guidelines
The installation guidelines contain information about the possible
interference causes. Here we describe possible ways of interference that
may disturb the controlling system and how you have to approach shielding
and screening issues to ensure the electromagnetic compatibility (EMC).
The term "electromagnetic compatibility" (EMC) refers to the ability of an
electrical device to operate properly in an electromagnetic environment
without interference from the environment or without the device causing
illegal interference to the environment.
The TM-E is developed for applications in harsh industrial environments
and they comply with EMC requirements to a large degree. In spite of this
you should implement an EMC strategy before installing your SPS and the
TM-E module, which should include any possible source of interference.
Electromagnetic interferences may interfere your control via different ways:
• Fields
• I/O signal conductors
• Bus system
• Current supply
• Protected earth conductor
Depending on the spreading medium (lead bound or lead free) and the
distance to the interference cause, interferences to your control occur by
means of different coupling mechanisms.
One differs:
• galvanic coupling
• capacitive coupling
• inductive coupling
• radiant coupling
General
What is EMC?
Possible
interference
causes

Chapter 1 Assembly and installation guidelines Manual VIPA TM-E
1-8 HB39E - TME - RE_900-1E640 - Rev. 09/11
In the most times it is enough to take care of some elementary rules to
guarantee the EMC. Please regard the following basic rules when installing
your PLC.
• Take care of a correct area-wide grounding of the inactive metal parts
when installing your components.
- Install a central connection between the ground and the protected
earth conductor system.
- Connect all inactive metal extensive and impedance-low.
- Please try not to use aluminum parts. Aluminum is easily oxidizing
and is therefore less suitable for grounding.
• When cabling, take care of the correct line routing.
- Organize your cabling in line groups (high voltage, current supply,
signal and data lines).
- Always lay your high voltage lines and signal res. data lines in
separate channels or bundles.
- Route the signal and data lines as near as possible beside ground
areas (e.g. suspension bars, metal rails, tin cabinet).
• Proof the correct fixing of the lead isolation.
- Data lines must be laid isolated.
- Analog lines must be laid isolated. When transmitting signals with
small amplitudes the one sided laying of the isolation may be
favorable.
- Lay the line isolation extensively on an isolation/protected earth con-
ductor rail directly after the cabinet entry and fix the isolation with
cable clamps.
- Make sure that the isolation/protected earth conductor rail is
connected impedance-low with the cabinet.
- Use metallic or metalized plug cases for isolated data lines.
• In special use cases you should appoint special EMC actions.
- Wire all inductivities with erase links, which are addressed by your
PLC.
- For lightening cabinets you should prefer incandescent lamps and
avoid luminescent lamps.
• Create a homogeneous reference potential and ground all electrical
operating supplies when possible.
- Please take care for the targeted employment of the grounding
actions. The grounding of the PLC is a protection and functionality
activity.
- Connect installation parts and cabinets with your PLC in star topology
with the isolation/protected earth conductor system. So you avoid
ground loops.
- If potential differences between installation parts and cabinets occur,
lay sufficiently dimensioned potential compensation lines.
Basic rules for
EMC

Manual VIPA TM-E Chapter 1 Assembly and installation guidelines
HB39E - TME - RE_900-1E640 - Rev. 09/11 1-9
Electrical, magnetically and electromagnetic interference fields are
weakened by means of an isolation, one talks of absorption.
Via the isolation rail, that is connected conductive with the rack,
interference currents are shunt via cable isolation to the ground. Hereby
you have to make sure, that the connection to the protected earth conduc-
tor is impedance-low, because otherwise the interference currents may
appear as interference cause.
When isolating cables you have to regard the following:
• If possible, use only cables with isolation tangle.
• The hiding power of the isolation should be higher than 80%.
• Normally you should always lay the isolation of cables on both sides.
Only by means of the both-sided connection of the isolation you achieve
high quality interference suppression in the higher frequency area.
Only as exception you may also lay the isolation one-sided. Then you
only achieve the absorption of the lower frequencies. A one-sided
isolation connection may be convenient, if:
- the conduction of a potential compensating line is not possible
- analog signals (some mV res. µA) are transferred
- foil isolations (static isolations) are used.
• With data lines always use metallic or metalized plugs for serial
couplings. Fix the isolation of the data line at the plug rack. Do not lay
the isolation on the PIN 1 of the plug bar!
• At stationary operation it is convenient to strip the insulated cable
interruption free and lay it on the isolation/protected earth conductor line.
• To fix the isolation tangles use cable clamps out of metal. The clamps
must clasp the isolation extensively and have well contact.
• Lay the isolation on an isolation rail directly after the entry of the cable in
the cabinet. Lead the isolation further on to the PLC and don't lay it on
there again!
Please regard at installation!
At potential differences between the grounding points, there may be a
compensation current via the isolation connected at both sides.
Remedy: Potential compensation line
Isolation of
conductors

Chapter 1 Assembly and installation guidelines Manual VIPA TM-E
1-10 HB39E - TME - RE_900-1E640 - Rev. 09/11

Manual VIPA TM-E Chapter 2 Hardware description
HB39E - TME - RE_900-1E640 - Rev. 09/11 2-1
Chapter 2 Hardware description
Here the hardware components of the TM-E module are more described.
The technical data are at the end of this chapter.
Topic Page
Chapter 2 Hardware description .....................................................2-1
Properties.............................................................................................2-2
Structure ..............................................................................................2-3
Technical Data.....................................................................................2-7
Overview
Content

Chapter 2 Hardware description Manual VIPA TM-E
2-2 HB39E - TME - RE_900-1E640 - Rev. 09/11
Properties
The TM-E is an intelligent teleservice module. This module makes simple
and safe communication with your machines and plants possible via
telephone respectively internet. Values of your plant may be observed and
appropriate reactions to limit exceeds may be configured.
Here e.g. plant data may be collected and sent via mail.
Due to the integrated Web page, for configuration there is no additional
software necessary.
Due to the predefined server the embedding to a VIPA PLC may be
established problem-free. The TM-E module may be integrated as PG/OP
interface to the Siemens SIMATIC manager by means of a station file.
• Transparent Ethernet-Gateway with TCP/IP Router
• Sending alarms by E-Mail and SMS (only via Free-SMS-Provider)
• up to 20 Ethernet sessions simultaneous
• Programmable gateway by BASIC
• fully customizable web pages (in HTML)
• integrated alarm management
• RS485 MPI interface
• RJ45 Ethernet interface
• RJ 11 PSTN modem (analog)
Type Order number Description
TM-E Analog VIPA 900-1E640 DC 12 ... 24V, PSTN (Analog), MPI, Ethernet RJ45,
Router functions, DI 1xDC 24V, DO 1xDC 24V 0.2A
Overview
Properties
Order data