vita ZYRCOMAT 6000 MS User manual

VITA ZYRCOMAT®6000 MS
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Last updated: 01.12
Operating manual

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VITA ZYRCOMAT®6000 MS
Table of contents
1 Introduction 4
1.1 General notes 4
1.2 Copyright 4
2 Scope of delivery 5
2.1 Device supplied in a special box 5
2.2 Accessories (can be purchased separately) 5
2.3 Control unit 5
2.4 Sintering dish 5
3 Technical Information 6
3.1 General description of the firing unit 6
4 Technical Data 6
4.1 Dimensions / weights 6
4.2 Electrical data 6
5 Intended use 7
5.1 Basic information on the device design 7
5.2 Unauthorized modes of operation 7
5.3 Authorized modes of operation 7
6 Safety information 7
7 Ambient conditions 8
8 Safety functions 8
9 Installation and first use 9
9.1 Installation location 9
9.2 Device connections 9
9.3 Status display 10
9.4 Fuses 10
9.5 Information about the identification plates 10
9.6 Connecting the device to the mains voltage 11
9.7 Switching off the device, or stopping its operation 11
10 Cleaning the furnace 12
10.1 Cleaning firing of the sintering chamber 12
10.2 Firing chamber insulation 12
11 CE mark 13
12 Fan 13
13 Mains power supply failure 13
14 Warranty and liability 14
14.1 Spare parts 14
14.2 Service 14
15 Switching on the device 15
16 Materials 15

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VITA ZYRCOMAT®6000 MS
1 Introduction
1.1 General notes
Dear Customer,
Congratulations on the purchase of your new VITA ZYRCOMAT 6000 MS. By choosing this sintering furnace, you have acquired a
future-oriented, modularly designed system of VITA's New Generation which you can add extensions to at any time in accordance
with your current and any future needs. The VITA family of New Generation furnaces gives you the flexibility and efficiency
needed to prosper in the working world of digitized dental technology.
Like all VITA furnaces, the VITA ZYRCOMAT 6000 MS also has a variety of technical features that help you achieve outstanding
results over the long term. For example, high-quality temperature control and adjustment ensure an accuracy of +/- 2°C across
the entire temperature range up to 1600°C. The Kanthal-brand, molybdenum disilicide heating elements used in VITA ZYRCOMAT
6000 MS are one guarantee that you will achieve consistent sintering results for many long years. All types of dental ceramic
framework materials based on zirconium dioxide or aluminum oxide can be processed.
Please read this operating manual carefully before use.
This operating manual is an important aid for operating the device successfully and safely.
The operating manual contains important information on how to use the device safely, appropriately and efficiently. Adherence to
the information contained in this manual helps to prevent risks, reduce repair costs and downtime and increase the reliability and
service life of the device.
All of the illustrations and drawings in this operating manual are intended for general explanatory purposes and are not
authoritative for the detailed construction of the device.
This operating manual must always be kept close to the device. It must be read and followed by all persons responsible for
working with/on the device, for example in relation to:
• Operation,
• Troubleshootingworkroutines
• Careandcleaning
• Servicing(maintenance,inspection,repairs).
1.2 Copyright
Important notes concerning copyrights:
© Copyright 2011, VITA Zahnfabrik. All rights reserved.
This document and/or the software, data and information referenced or contained herein contain confidential and proprietary
information of VITA Zahnfabrik.
This document does not convey or represent any right or license to use any software, data or information, any right or license
to use any intellectual property rights, or any obligation on the part of VITA Zahnfabrik to provide support or other services in
connection therewith. Any right or license to use any software data, information or other intellectual property rights of VITA
Zahnfabrik, or any obligation to provide services, must be conveyed by separate written agreement with VITA Zahnfabrik.

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VITA ZYRCOMAT®6000 MS
2 Scope of delivery
2.1 Device supplied in a special box
• 1VITA ZYrcomat 6000 MS firing unit, coated or in stainless steel
• 1ringplatform
• 1plug-instatusdisplay
• 1cableformainspowerconnection
• 1operatingmanual
• 1cableforthecontrolunit
• 2sinteringdishes
• 150gZr02-Perlen
• 1tongs
• 1USBashdriveincl.sinteringprogramsforVITAvPadcomfort /excellence/
clinical (only when furnace is delivered separately)
2.2 Accessories (not included with standard scope of delivery)
• Sidepanels,setof2pcs.each
• Coolingtraysforringobject,setof2pcs.each
• FDS(FiringDataSystem)ringdataadministrationprogramforaPC
• Magneticnumbers1-4,setof1pc.each
• Temperaturetestmolds
2.3 Control unit
The VITA ZYRCOMAT 6000 MS can be equipped with the following control units:
• VITAvPadcomfortwith7"colortouchscreen,photoviewer,memoryfor 
500 firing programs for control of 1 or 2 VITA VACUMAT 6000 M / 6000 MP /
ZYRCOMAT 6000 MS units
• VITAvPadexcellencewith8.5"colortouchscreen,photoviewer,memory
for 1000 firing programs for control of up to 4 VITA VACUMAT 6000 M /
6000 MP / ZYRCOMAT 6000 MS units
• VITAvPadclinicalwith7"colortouchscreen,photoviewer,memoryfor
500 firing programs for control of 1 or 2 VITA VACUMAT 6000 M / 6000 MP /
ZYRCOMAT 6000 MS units
An additional switchbox and connection cable is required for the operation of
2 or more VITA VACUMAT 6000 M / 6000 MP ZYRCOMAT 6000 MS units with
a VITA vPad comfort, VITA vPad excellence or VITA vPad clinical control unit.
Please read the information in the operating manual of the corresponding
control unit.
2.4 Sintering dish
Place the sintering dish in the middle of the firing platform. Double-stacked sintering by
stacking crucibles and sintering dishes is not possible. The maximum volume capacity
is set at 25 units. Whenever you open the furnace, always ensure that all doors and
windows are closed to prevent the dish from being exposed to any cold drafts.

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VITA ZYRCOMAT®6000 MS
3 Technical Information
3.1 General description of the firing unit
• High-performancetechnology–
ultra-accurate temperature control for optimized sintering
• Time-saving,user-friendlyconvenienceandasmallfootprint
• Casingmadeofcoatedorstainlesssteelplate
• Fold-awaycoolingtrays
• Opticaloperatingstatusdisplay
• High-qualitymaterialusedtoinsulateringchamber
• 2temperaturesensors(platinum/rhodium-platinum)
• Automatictemperaturecalibrationinadvanceofprogramstartup
• Temperatureaccuracy+/-2°C
4 Technical Data
4.1 Dimensions / weights
• Width:315mm
• Depth:500mm
• Height:470mm
• Weight:27kg,stainlesssteel30kg
• Firingchamberinnerdiameter:90mm,height:70mm
• Firingchambertemperature:max.1600°C
4.2 Electrical data
• Electricalconnection:230voltAC,50Hz
• Powerconsumption:max.1450watt/2200watt

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VITA ZYRCOMAT®6000 MS
5 Intended use
5.1 Basic information on the device design
The device is designed according to the state of the art and recognized safety
standards.However,ifitisusedinappropriately,hazardsforthehealthandsafety
of the user or third parties may arise as well as the risk of damaging the device and
other material property.
5.2 Unauthorized modes of operation
Operating the device with power sources, products, etc., which are subject to
hazardous materials regulations or could have any negative impact on the health
of the operating personnel, and using equipment modified by the user are not
permitted.
5.3 Authorized modes of operation
The operation of the device is only permitted if this operating manual has been
completely read and understood and the procedures described in it have been
observed. Any other or additional use, e.g. processing of products other than those
intended as well as handling of hazardous materials or substances injurious to
health, is considered to be contrary to the recommended use. The manufacturer/
supplier will not be liable for any damage resulting from such unauthorized use.
The risk of such use is borne exclusively by the user.
6 Safety information
Pictograms
This pictogram warns the user about hazardous voltage.
Before opening the unit, always disconnect the device from the
mains current by unplugging the AC adapter.
This pictogram warns the user about hot surfaces that can
cause burns.
Dispose of electrical and electronic equipment separately, not with
household waste.
Theblackbarunderthe"wheeledbin"symbolindicatesthatthe
device was placed on the market after August 13, 2005.
Please note that the device is subject to European Community
Directive (WEEE) and the national laws valid in your country and
must be disposed of accordingly. Contact your dealer if you need
to dispose of the device.
This pictogram points to useful pieces of advice, explanations and
supplements regarding the handling of the equipment.
Hazardous voltage
Hot surface
Separate disposal
Information

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VITA ZYRCOMAT®6000 MS
7 Ambient conditions
• Useindoors
• Ambienttemperature:2°Cto40°C
• Relativehumidity:80%at31°C
• Max.altitude:3800mabovesealevel
• Fluctuationsinnominalvoltage:
 notgreater+/-10%ofnominalvoltage
8 Safety functions
The furnace is operated with a
VITA vPad comfort,
VITA vPad clinical or
VITA vPad excellence unit
and has the following safety and monitoring features:
• Temperaturesensormonitoring
• Temperaturemonitoring
• Powersupplyfailureprotection
• Liftmonitoring
• Fanmonitoring

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VITA ZYRCOMAT®6000 MS
9 Installation and first use
9.1 Installation location
• Installthedeviceinadry,heatedroom.Thedistancetotheclosestwall
should be at least 25 cm (see Section 7. Ambient conditions).
• Whenthetemperatureisbelow15°C(e.g.aftertransport),leavethedevice
to stand for approx. 60 minutes at room temperature before using it for the
first time.
• Ensurethatthesurfacewherethedeviceisinstalledisheat-resistant
and non-flammable. The radiation and heating of the device is within a
non-hazardous range. Nevertheless, heat sensitive surfaces of furniture and
veneers could become somewhat discolored over time due to the constant
influence of heat (minimum distance apart 50 cm).
• Preventdirectsunlightfromcomingintocontactwiththedevice.
• Donotplaceanyammableobjectsinthevicinityofthedevice.
• Donotplacethecontrolunitdirectlyintheheatradiationareaofthering
chamber, keep a distance of greater than 20 cm.
• Donotsetupthedeviceinsuchawaythatmakesitdifculttopressthemain
switch and pull out the power supply cord. Before using for the first time, read
the corresponding operating manual for the control unit.
9.2 Device connections
Status display
Connection for control unit
Device fuses
Main switch
Mains power supply connection

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VITA ZYRCOMAT®6000 MS
9.3 Status display
The status display shows the following operating modes:
• Blue–programactive
• Red–error–blinkingmode
• Blinkinggreen/red–updateisrunning
9.4 Fuses
On the back of the device (see Section 9.2), there are 2 device fuses. The
identification plates show information about the fuse ratings used in the device.
Fuses with other ratings must not be used.
230-volt model: T 10 H 250 V / TH 16 H 250 V
9.5 Information about the identification plates
This pictogram warns of hazardous voltage. Before opening the unit,
always disconnect the device from the mains current by unplugging
the AC adapter.
The manufacturer is not liable for accidents to the user
occurring when the device is open!
After the back plate has been removed, a voltage of up to 400 volts
may still exist in components in the area of the power supply unit on
the circuit board, even when the device is switched off.
Do not place any objects in the area of the lift plate.
When the device is switched on, the lift will move down to the lower
position. For setting down firing objects, use the laterally extendable
storage plates.
In continuous operation (max. final temperature, max. firing time),
some parts of the firing chamber may reach high temperatures
(above 70°C). Do not reach into the open firing chamber when the
device is switched on. There is a risk of touching electrically live
or hot parts.
Hazardous voltage
Residual voltage
Note
Note

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VITA ZYRCOMAT®6000 MS
9.6 Connecting the device to the mains voltage.
Before first use, please read Section 6 Safety Information!
For information about the connections, refer to Section 9.2.
• Attachtheconnectioncabletothecontrolunitandthefurnace.
• Pluginthestatusdisplay.
• Connectthedevicetothemainspowersupplyusingthemainspower
cable supplied.
Avoid connecting to multiple-outlet power strips with extension cords.
In the event of overloading, a risk of fire exists.
• Switchonthedeviceatthemainswitch.Theliftmovestothelowerposition
(see Section 9.2)
• Cleanorwipetheliftplateandtheliftplategasket(dustparticlesfromthe
insulation are deposited during transportation of the device).
• Attachtheringsockettotheliftplate.
Never start up the program without the firing socket attached!
9.7 Switching off the device, or stopping its operation
When the device is not in operation, the lift should be moved into the firing
chamber and the device must be switched off at the main switch (see Section 9.2).
Closing the firing chamber protects the insulation and prevents moisture
absorption.

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VITA ZYRCOMAT®6000 MS
10 Cleaning the furnace
Before each cleaning operation, remove the power supply plug!
It is not necessary to clean the inside of the firing chamber.
Cleaning the casing of the firing chamber at regular intervals with a damp cloth
contributes to its operating safety.
In all cleaning work, you must never use any detergents or flammable liquids.
10.1 Cleaning firing of the sintering chamber
In the speed mode, the fast heating puts a very extreme burden on the heating
elements. Fast heating may also cause the smooth gray oxide layer on the heating
elements to exhibit cracks.
If this oxide layer peels off, it can reduce the operating safety of the heating
elements. At the same time, splintered off particles of glass can contaminate the
sintering socket or sintering dish.
It is imperative to visually check for deposits of glass particles or glass dust at
regular intervals. Use a vacuum system to suction off these contaminants.
For health safety reasons, never use compressed air.
If cracks and peeling of the gray oxide layer of the heating elements are discovered
during the visual inspection, it is imperative to carry out a cleaning firing. The
cleaning firing reinstates the oxide layer and gives the surface back its smooth
gray appearance.
The cleaning firing is described in the operating manual of the VITA vPad comfort,
excellence or clinical control unit. Consult the operating manual of the control unit
for information about the cleaning firing.
10.2 Firing chamber insulation
The firing chamber contains insulating material comprised of ceramic mineral fibers
(indexno.650-017-00-08)thathavebeenclassiedascategory2carcinogens
(AnnexVI,EC1272/2008).Whenworkingwiththeringchamberorexchanging
the firing muffle, fiber dust may be discharged. Exposure to this dust can potentially
be carcinogenic on inhalation, as well as result in irritation of the skin, eyes and
respiratory organs. When exchanging parts of the firing chamber, proceed as
follows:
• Wearlong-sleevedprotectiveclothing
• Wearsafetygogglesaswellasprotectivegloves
• UseadustvacuumsystemorwearaFFP2respirator
Once work has been completed, rinse dust from unprotected skin using cold water.
Wash workwear separately from everyday clothing.
Due to the high temperatures and the fast temperature changes, crack
formation in the insulation cannot be avoided, but have no effect on the
sintering result.

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VITA ZYRCOMAT®6000 MS
11 CE mark
With the CE mark, a legally binding declaration is made to the effect that the
device corresponds to the fundamental requirements of European Community
Directive 2006/95/EC (Low-Voltage Directive).
12 Fan
The device is equipped with a fan. Activation, deactivation and speed of the fan
are controlled automatically. The fan prevents excessive heating of the device and
contributes to its general operating safety.
If the fan fails, an error message is shown on the display. (For information about
this, refer to the Error Messages section of the control unit’s operating manual).
For safety reasons, the device must not be operated without a fan. The upper
cover of the firing chamber and the openings in the rear cover must not be closed
or blocked.
13 Mains power supply failure
The VITA ZYRCOMAT 6000 MS is equipped with power supply failure protection.
This component prevents a program interruption and hence any incorrect firing in
the event of a brief failure of the mains power supply. The power failure protection
is activated as soon as the mains power supply fails when a firing program is
running.
Mains voltage failure time less than approx. 15 minutes
The program continues to run and is not interrupted. The display is out of
order during this period. Once mains power is supplied again and the program
interruption is over, the running program reappears in the display.
Mains voltage failure time longer than approx. 15 minutes
The program is interrupted and the display is out of order. Once mains power is
supplied again, the display indicates that there was a power failure. Once mains
power is supplied again, the time required for the control unit to switch back on
again is approx. 20 seconds.

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VITA ZYRCOMAT®6000 MS
14 Warranty and liability
The warranty and liability are based on the terms and conditions stipulated in
the contract. In the event of software modifications without the knowledge and
approvalofVITAZahnfabrikH.RauterGmbH&Co.KG,allliabilityandwarranty
claims are invalidated.
Exception
VITA only grants a 6-month warranty on the heating elements of the
VITA ZYRCOMAT 6000 MS.
14.1 Spare parts
Spare parts must comply with the technical requirements specified by the
manufacturer. This is always ensured when using original VITA spare parts.
14.2 Service
Further information on this device is available on our homepage:
http://www.vita-zahnfabrik.com
Software updates are available to download under Services / Equipment servicing.
An option to register is also provided via the Update Messenger so that the latest
information on the device is automatically emailed to you.
In case of technical queries regarding the device or regarding repair services and
warranty provisions, contact us at:
Email: [e-mail]
Phone: [phone] / 562 -104, -105, -106

15
VITA ZYRCOMAT®6000 MS
15 Switching on the device
Switch on the device using the main switch. The lift moves to the lower position.
The software boots up, the lift moves to the upper position and then back to the
lower position (lift test run).
The start screen is displayed:
VITA vPad comfort / excellence / clinical with 1 device
The display shows that a VITA ZYrcomat 6000 MS is connected
Important:
After the lift test run, attach the firing socket.
VITA vPad comfort / excellence / clinical with 2 devices
For further information on operation of the device, refer to the operating
manual of the control unit.
16 Materials
Programs
Program name Description Process time
In-Ceram Universal Conventional sintering program 7 h 20 min
for all VITA In-Ceram materials
 In-CeramYZSpeed HighSpeedsintering 80min
for all VITA In-Ceram materials
Color Liquid Pre-dry Pre-Dry program for all manually 30 min
colored VITA In-Ceram materials
Materials
All VITA In-Ceram YZ materials are approved for both the Universal as the
Speed programs.
All other materials must be processed and sintered according the manufacturer's
specifications.
Figure 1 Start screen when one
VITA ZYRCOMAT 6000 MS is connected
Figure 2 Start screen when two
VITA New Generation devices are connected

16
VITA ZYRCOMAT®6000 MS
A
Ambientconditions 8
Authorized modes of operation 7
C
CE mark 13
Cleaning 12
Cleaning firing 12
Control unit 5
Copyright 4
D
Device connections 9
Dimensions 6
F
Fans 13
Firing chamber insulation 12
Foreword 4
Fuses 10
I
Installation and first use 9
L
Liability 14
M
Mains power supply failure 13
Materials 15
S
Safety information 7
Scope of delivery 5
Service 14
Sintering dish 5
Spare parts 14
Status display 10
Switching off the device 11
Switching on the device 15
T
Technical information 6
U
Unauthorized modes of operation 7
W
Warranty 14
Weights 6

VITA Zahnfabrik H. Rauter GmbH & Co. KG
ostfach 1338 · D-79704 Bad Säckingen · Germany
Tel. [phone] · Fax [phone]
Hotline: Tel. [phone] · Fax [phone]
www.vita-zahnfabrik.com · [e-mail]
1859 E - 0112 (X.) S
Please note: Our products should be used according to the working instructions.
We cannot be held liable or damages resulting rom incorrect handling or usage.
The user is urthermore obliged to check the product be ore use with regard to its
suitability or the intended area o applications. We cannot accept any liability i the
product is used in conjunction with materials and equipment rom other manu ac-
turers which are not compatible or not authorized or use with our product.
Furthermore, our liability or the correctness o this in ormation is independent o the
legal ground and, in as ar as legally permissible, is limited to the invoiced value o
the goods supplied excluding turnover tax. In particular, as ar as legally permissible,
we do not assume any liability or pro it loss, or indirect damages, or consequen-
tial damages or or claims o third parties against the purchaser. Claims or damages
based on ault liability (culpa in contrahendo, breach o contract, unlaw ul acts, etc.)
can only be made in the case o intent or gross negligence.
Date o issue o these directions or use: 01.12
With the unique VITA SYSTEM 3D-MASTER all natural tooth
shades are systematically determined and completely repro-
duced.