Vollrath pujadas Oven 50 User manual

PROFESSIONAL QUALITY
Mediterranean Essence
ENGLISH

INSTRUCTION MANUAL
2
ENGLISH
Manual for the use, installation,
cleaning and maintenance of Pujadas
charcoal ovens
We recommend that you read this manual before installing and
lighting the Pujadas charcoal oven you have purchased.
Improper installation of the oven and failure to follow the
instructions described in this manual may cause accidents that
could harm those using the oven, as well as the property and
surroundings.
Special caution should be exercised in regards to keeping a safe
distance from ammable materials around the oven when in
operation, this will reduce the risk of re and both physical and
material damage.
Keep this manual close by for future reference.

INSTRUCTION MANUAL
3
ENGLISH
1. Introduction 4
2. Description of oven 5
2.1 Components of the Pujadas charcoal oven
2.2 Range of Pujadas charcoal ovens
3. Installation and assembly 7
3.1 Considerations prior to installation
3.2 Installation and assembly of the oven
3.3 Installation recommendations
4. Instructions for using the oven 10
4.1 Considerations prior to lighting
4.2 Loading the charcoal
4.3 Lighting the oven
4.4 Cooking/grilling with the oven
 4.5 Charcoalrelling
4.6 Temperature guide for certain food types
 4.7 Turningotheoven
5. Warnings 13
5.1 Temperature zones
5.2 Installation safety measures
5.3 User safety measures
6. Maintenance and cleaning 14
6.1 Daily maintenance and cleaning
6.2 Weekly maintenance and cleaning
6.3 Monthly maintenance and cleaning
7. Warranty 14

INSTRUCTION MANUAL
4
ENGLISH
1. Introduction
The Pujadas Charcoal Ovens range show a clear commitment to being
at the forefront of trends to meet the requirements of the demanding
hospitality market.
Cooking over embers, an ancient technique, in a closed grill brings
a combination of tradition and modernity to contemporary cuisine.
Charcoal embers, as a primary heat source inside an oven, allows
you to control the cooking and smoking of food to achieve a taste,
smokiness and texture designed to satisfy the most demanding
palates.
With a clear commitment to follow emerging trends in cookery
and cuisine, Pujadas presents a new range of charcoal ovens.
Manufactured in Spain, using high-quality steel, Pujadas charcoal
ovens allow you to work with a temperature range of between 250ºC
a 350ºC to provide a homogeneous cooking response throughout
service times.
The ovens are suitable for cooking a variety of dishes from meat,
sh,vegetables,riceandpizzatodesertsmakingthemanattractive
choice, not only for traditional restaurants but also for avant-garde
restaurant establishments, who choose charcoal ovens as an option
within their gastronomic range.

INSTRUCTION MANUAL
5
ENGLISH
1. Thermometer: Instrument that indicates the temperature
inside the oven. The temperature reading is taken at the
same point as its location and its range is from 0°C to 500°C.
2. Door handle: Thermally insulated which allows the door to
be opened safely.
3. Door: Element that allows us to close the whole space.
4. Ash drawer: Drawer that collects the charcoal ashes and at
the same time allows us to regulate the oxygen intake.
5. Cap: Filters,coolsandreducestherateoftheairow.
6. Firebreak: Safety element that allows us to prevent sparks
producedbytherefromgettingoutside,decreasingtheir
temperature and speed.
2. Description of oven
Cookingoveremberswasoneoftherstcookingtechniquesinhu-
man history. Wood and other plant-based combustible materials
served as a source of heat for cooking food using skewers or other
primitive cooking utensils.
Despite the advance of history, this type of cooking has continued
over time and has been passed down to us primarily through the use
of open grills. Those known as barbecues are based on the same prin-
ciple as in the origins of cooking: the cooking of food by proximity to a
heat source of plant origin, namely charcoal embers.
Closedgrillsoerusthepossibilityofbeingabletocookfoodusing
the same ancestral technique but in an enclosed space. By controlling
theairowenteringtheovenwecancontrolthecookingtemperatu-
re, as well as the concentration of smoke inside the oven which allows
us to control the smoking of the food in order to give it a very charac-
teristic taste and aroma. In general, a closed grill allows us to grill in a
much cleaner and more controlled manner than an open grill.
Pujadas charcoal ovens can be used both outdoors and within a kit-
chen, as long as they are installed under a smoke extractor hood and
the safety distances due to the radiation of heat are respected.
CASTELLANO
2.1. Components of the Pujadas Charcoal Oven
7. Vent regulator: It allows us to control the outlet of smoke at all
timesand,withitsvepositions,allowsustoadjusttheinternal
temperature.
8. Smoke outlet: Extraction tube, 15 cm in diameter, that allows
the smoke created inside to escape and be channelled into the
extraction system.
9. Grill rack: Made from stainless steel rods, it is the component on
which the ingredients are cooked.
10. Hopper grill: Area where the charcoal is placed with a design that
allows the supply of oxygen.
5
6
7
8
9
10
1
2
3
4

INSTRUCTION MANUAL
6
ENGLISH
Pujadas charcoal ovens are delivered with a gri-
ll rack, a charcoal poker, an ash shovel, a wire
brush and grill tongs.
2.2 Range of Pujadas charcoal ovens
REF
Dimensions
mm
H. x W. x D.
Grill rack
mm
Produc.
Kg/h
Rec. cooking
temp.
ºC
Nominal
Power
KW
Consumption
Kg/service
Charcoal
load
kg
Weight
kg
Minimum
chimney air
intake extraction
(Pa)
Mass
flow rate
g/s
Average smoke
temperature
ºC
P850.50A
630x712,5x548 585x385 30 250-350 3,2 3 5 110 12 13,6 164
P850.50N
P850.50R
P850.50B
P850.50G
P850.90A
730x712,5x648 585x485 70 250-350 4 5 7 145 12 7,5 220
P850.90N
P850.90R
P850.90B
P850.90G
P851.40A
915x895x840 775x655 100 250-350 4,6 6 9 240 12 8,4 188
P851.40N
P851.40R
P851.40B
P851.40G
A B C D E F G H I J K L M
Oven 50 1120 620 50 570 500 465 660 700 270 215 450 555 735
Oven 90 1220 720 50 670 500 465 665 700 370 250 550 655 935
Oven 140 1380 880 100 780 500 465 845 890 415 395 730 840 1170
A
B
CD
I
F
G
J
K
L
M
H
E
A
B
CD
I
F
G
J
K
L
M
H
E
Air chamber
Externalrebreak
Thermal insulation
Charcoal hopper
Chamber cooling
system air inlet
Ash drawer
Grilling area
Smoke outlet
Safetyrewall
Chamber cooling
system outlet
Adjustable air inlets and smoke
outlet with multiple
adjustment positions
Smoke outlet
regulation

INSTRUCTION MANUAL
7
ENGLISH
3. Installation and assembly of the oven
Lifting using a lifting device (recommended)
Pujadas charcoal ovens should be installed on a kitchen countertop
or metal stand preferably made of stainless steel, or on a moveable
table, with or without wheels. In both cases, the oven should be insta-
lledataoorheightofbetween800and930mm.
If it is installed in an internal kitchen, it must be situated under a
smoke extractor hood.
• This oven has an internal construction of steel with the outer
carcass and elements, such as the chimney, in stainless steel.
• No part of this oven is manufactured with or has come into
contact with asbestos.
• Cadmium has not been used in the welding of any part of the
oven.
• Consult a smoke extraction expert before installing the oven.
• Please take note of local, provincial or national legislation prior
to installation of this oven. Local regulations, including those
which refer to national and European standards, must be
respected when the appliance is installed.
• Leave a recommended safety distance between the oven and
the various kitchen elements to avoid accidents.
• Location of the oven
If the oven is to be positioned on top of a kitchen countertop
orxedmetalsurface,remembertoinstallovenlegs(included)
before placement of the oven.
If you are placing the oven on top of a portable table, whether
with wheels or not, remember to secure the legs once the oven
has been placed on top of the table, so that its position on top
ofthetableisxed.
3.1. Considerations prior to the installation of the oven
3.2 Installation and assembly of the oven
1. Insert the lifting blades under
the oven.
2. Lift the oven. 3. Place the oven on top of the
countertop/table.

INSTRUCTION MANUAL
8
ENGLISH
Manual lifting (not recommended)
1. Open the door. 2. Remove the grill racks. 3. Remove the cast iron hopper
grill from the charcoal and
close the door.
4. Remove the ash drawer. 5. Insert the bars through the
holes placed in the oven feet
and lift it up.
To lift the oven manually, use the stainless steel bars that have been provided at the bottom of the oven. The bars should be inserted
throughtheholesyouwillndinthelegs,untiltheyreachtheothersideoftheoven.
Do not lift the oven using the
door handle.
Most of
the weight is at the front.
6. Place the oven on top of
the counter. You can level
the oven by screwing the
adjustable feet up or down.
7. Put the charcoal hopper
grill back in and then
the grill racks.
8. Replace the ash drawer.

INSTRUCTION MANUAL
9
ENGLISH
x16 x16
x4 x4
x16
Interior rewall assembly
Table assembly with or without doors
Chimney assembly
1. Just like the feet of the oven, you can adjust the height/level
of the table by screwing the legs. If you want to mount the
table on wheels, you must disassemble the legs rst and
then screw on the wheels.
2. Insert the lifting blades
under the oven.
3. Lift the oven and remove
the feet from the oven.
4. Place the oven on top of the
table.
5. Make sure that the bolt holes on
the table match up with those on
the oven feet.
Insertthesafetyrewallintotheoven,liftitupwithyourhands
to the top of the combustion chamber, and move it sideways
until it is fastened with the side hook.
1. Place the upper vent regulator on top of the male collar on
the top of the oven.
2. Placetheexternalrewallontopoftheupperregulator.
3. Placethecaplterontopoftheexternalrewall.
6. Bolt the oven onto the table
with the bolts provided.

INSTRUCTION MANUAL
10
ENGLISH
1. Open the door. 2. Remove the grills. 3. Place the charcoal on the hopper grill, leaving
a space of about 10 cm at the end of the grill
to facilitate air circulation.
• The kitchen countertop or metal stand where the oven rests
mustbeabletowithstandtheweightoftheoven.Youcannd
this information in the table in section 2.2 of this manual
• The installer must be aware of the current extraction capacity
and calculate the extraction uptake volume to determine the
limitation or approval of the nal installation (nally being
determinedbythelocalreinspector)
• The oven must be set at a height between 800mm and 930mm
from the ground.
• You must take into account the minimum working space
required for the oven at the time of installation, as well as
minimum smoke extraction measures.
• Beforeusingtheovenforthersttime,youmustcarryoutan
initialburn.Aloadof2kgofcharcoalwillbesucient.Oncethe
charcoalisalight(afterabout35-45minutes),placethegrillrack
in the oven and leave it for 30 minutes. After that time, clean
the rack with the brush. Once this process is completed, close
the vents and allow the oven to cool down. Once the ash is cold,
remove it from the drawer. If there is charcoal left over, do not
use it to cook with.
• Light the oven using plant-based combustible material; do
not use alcohols or oils, which could cause accidents and bad
odours in cooking.
• The use of premium charcoal will lead to the correct and optimal
combustion inside the oven.
• Keep vulnerable materials or fuels at least 50 cm from the oven
when it is in operation. This will prevent accidents due to heat
radiation.
3.3 Installation recommendations
4.1 Considerations prior to lighting
4.2 Loading the charcoal
4. Instructions for using the oven
• It is advisable to use an oven glove while handling food on the
grill with the oven on. Heat radiation inside the oven when it is
in operation is very high and can cause burns.
• Use the poker to move the charcoal in the hopper. Do not
attempt to touch charcoal with your hand as there is a risk of
rst-degreeburns.
• When handling food on the grill, it is recommended to use the
tongs provided. These will also help you remove/push the grill
whenheldinplacebythesideguides.Ifthegrillisdicultto
move due to the weight, you can use the poker to help you.
300-500800 - 930
1000
900900