Volvo ECR25 Electric User manual

PUB 20057955-A 2020.10 English
OPERATOR'S MANUAL ECR25 Electric
OPERATOR'S MANUAL
ECR25 Electric
English

Foreword
This operator's manual is intended as a guide for the correct
use and maintenance of the machine. Read this manual
carefully before you start and move the machine or before you
carry out any preventive maintenance.
Keep this manual in the lockable storage compartment so that
it is always available for easy reference. Replace it
immediately if it is lost.
The operator's manual describes the applications for which the
machine was primarily designed. It has been written to be valid
on all markets. Therefore, please ignore any sections which
do not relate to your machine or to the work that you do with
your machine.
NOTE!
If the manual covers more than one machine, the information
relates to all machines unless otherwise specified.
When designing this machine, much time has been invested
in achieving the best possible efficiency and safety. But
accidents do happen, and most of them can be attributed to
human error. A safety-conscious person and a well-
maintained machine make up a reliable, powerful, and
profitable combination. Therefore, read the safety instructions
and follow them.
We constantly strive to develop and improve the efficiency of
our products by making changes to their design. We reserve
the right to make design modifications to the products even
after they have been delivered. Also, we reserve the right to
change data and equipment, as well as the service and
maintenance instructions, without prior notice.
OPERATOR'S MANUAL
Table of contents
Presentation
Instrument panels
Other controls
Operating instructions
Operating techniques
Safety when servicing
Maintenance
Specifications
Alphabetical index
ECR25 Electric
PUB 20057955-A
The original language is English. Original instructions.
2020.10
Copyright © 2020, Volvo Construction Equipment. All rights reserved.

Safety regulations
The machine operator is responsible for being aware of and
complying with the relevant, legally prescribed, national and
regional safety instructions. The safety instructions in this
operator's manual are applicable only in cases where no
legislated safety instructions are in force.
DANGER
The safety symbol combined with this signal word indicates a
hazardous situation which, if not avoided, will result in death
or serious injury. Danger is limited to the most extreme
situations.
WARNING
The safety symbol combined with this signal word indicates a
hazardous situation which, if not avoided, could result in death
or serious injury .
CAUTION
The safety symbol combined with this signal word indicates a
hazardous situation which, if not avoided, could result in
moderate or minor injury .
NOTICE
Indicates a potentially hazardous situation which may result in
machine damage.
NOTE!
Used in order to refer to installation, operating, or maintenance
information which is important but not danger-related.
Get to know the capacity and limits of your machine!
2
Foreword

Identification numbers
Enter the identification number of machine and machine parts. This number must be
specified when contacting the manufacturer to order spare parts. Positions and
explanation of the PIN plates, see page 23 .
Manufacturer: Volvo Construction Equipment sas
rue Pierre Pingon
BP 01303 Belley Cedex
France
PIN (Product Identification Number) of
machine:
Foreword
Identification numbers 3

Electrical ratings
Rated traction voltage 48 V DC
Rated traction battery output per module
Quantity
44 V DC / 150Ah
3
Total energy storage 19.8 kWh
Rated service voltage 12 V
Service battery 12 V / 42 Ah
4
Foreword
Electrical ratings

Traction battery chargers
Rated on-board charger 100–230 V AC / 8 A
(a)
Rated off-board charger 44 V DC / 320A
a)The charging current limit value at the grid charging point is subject
to local regulations.
Foreword
Traction battery chargers 5

Table of contents
Foreword ................................................ 1
Identification numbers ..................................... 3
Electrical ratings ............................................. 4
Traction battery chargers ................................ 5
Presentation ......................................... 11
Machine view ................................................ 17
CE-marking, EMC-directive .......................... 18
Communication equipment, installation ........ 21
Safety components ....................................... 22
Product plates ............................................... 23
Information and warning decals .................... 25
Instrument panels ................................. 30
Display unit ................................................... 31
Instrument panel, right .................................. 47
Other controls ....................................... 50
Controls ........................................................ 50
ROPS ............................................................ 57
Operator comfort ........................................... 59
Operating instructions ........................... 68
Safety rules when operating ......................... 72
Measures before operating ........................... 82
Starting machine ........................................... 83
Stopping ........................................................ 85
Parking .......................................................... 86
Retrieving and towing ................................... 88
Attachments, alternative lowering ................. 89
Transporting machine ................................... 92
Table of contents
7

Operating techniques ........................... 99
Eco driving .................................................. 100
Whole-body vibrations ................................ 101
Rules for digging ......................................... 103
Working within dangerous areas ................ 104
Attachments ................................................ 112
Attachments, connecting and
disconnecting .............................................. 114
Attachment brackets ................................... 115
Hydraulic attachment bracket ..................... 118
Pressure release ......................................... 122
Buckets ....................................................... 123
Offset boom ................................................ 125
Special hydraulics ....................................... 126
Hammer ...................................................... 127
Hose rupture valves .................................... 131
Tracks ......................................................... 132
Lifting objects .............................................. 133
Signalling diagram ...................................... 137
Safety when servicing ......................... 140
Service position .......................................... 141
Before service, read .................................... 142
Entering, leaving and climbing the machine 145
Fire prevention ............................................ 147
Handling hazardous materials .................... 150
Handling line, tubes and hoses ................... 154
Maintenance ....................................... 155
Lubrication and service chart ...................... 157
Maintenance service, every 10 hours ......... 162
Maintenance service, every 50 hours ......... 164
Maintenance service, every 250 hours ....... 168
Maintenance service, every 500 hours ....... 171
Maintenance service, when required .......... 173
8
Table of contents