VVG Rivdom ONE 16V User manual

DER KABELLOSE AKKU-NIETER
CORDLESS RIVETING TOOLS
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Rivdom ONE 16V
Rivdom TWO 20V
Rivdom TWO 2.8 20V
[phone]

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English
SCOPE OF DELIVERY
1. Riveter
2. Nose piece box with nose pieces
3. Combination wrench for changing the nose
pieces
4. Collecting container
5. Cover cap
6. Hanging clip
7. Belt clip
8. Battery with state-of-charge indicator (optional-
ly with two batteries)
9. Universal quick charger 220 V ~ 12/16/20 V
10. Connecting cable with IEC power connector
11. Operating instructions
12. L-Boxx (optionally in cardboard package) with
inlay
SAFETY PRECAUTIONS
EXPLANATION OF THE SYMBOLS /
PICTOGRAMS IN THE SAFETY PRECAU-
TIONS
This symbol draws attention to that
fact that hazards exist for the life
and health of persons.
Caution! Important safety precauti-
on or directive that must be strictly
observed in order to avoid the
risk of personal injury or machine
damage!
Wear protective goggles!
Before commissioning, read and
observe the operating instructions
and safety precautions!
Remove the main plug
General points to be observed
GENERAL SAFETY PRECAUTIONS
Read all the safety precautions and
instructions. Store all safety precautions
and instructions in a safe place for future
reference.
Failure to observe safety precautions and
instructions can result in electric shock,
fire and/or serious injuries.
SAFETY AT THE PLACE OF WORK
Keep your place of work clean and well
illuminated. Untidiness or inadequately
illuminated places of work can result in
accidents.
Do not work with the riveter in potentially explosive
atmospheres where they may be inflammable
liquids, gases or dusts. Riveters generate sparks
that could ignite the dusts or vapours.
Keep children and other persons away when
working with the riveter. If distracted, you may lose
control over the riveter.
ELECTRICAL SAFETY
The plug of the fast charger must fit
properly into the plug socket. The plug
must not be modified in any way. Do not
use adapter plugs in conjunction with
earthed fast chargers. Non-modified plugs and
matching plug sockets reduce the risk of an electric
shock.
Avoid physical contact with earthed surfaces such
as those of pipes, heaters, cookers and refrigera-
tors. There is an increased risk of electric shock if
your body is earthed.
Keep riveters away from water or rain. The ingress
of water into a riveter increases the risk of an
electric shock.
Do not misuse the cable, e.g. for carrying or
hanging up the fast charger or for pulling the plug
out of the plug socket. Keep the cable away from
heat, oil, sharp edges or moving equipment parts.
Damaged or twisted cables increase the risk of an
electric shock.
When using a riveter outdoors, use for the fast
charger only extension lead that are also suitable
for outdoor use. The use of an extension lead that
12 | English

English | 13
is suitable for outdoor use reduces the risk of an
electric shock.
If the use of the riveter in a damp environment is
unavoidable, use for the fast charger a residual
current circuit breaker. Use of a residual current
circuit breaker reduces the risk of an electric shock.
PERSONAL SAFETY
Be careful, pay attention to what you are
doing and work sensibly when using a
riveter.
Do not use a riveter when you are tired or under
the influence of drugs, alcohol or medication. One
moment of inattention when working with the rivet-
er can result in serious injuries.
Wear personal protective equipment and
use protective goggles at all times. The
wearing of personal protective equipment
such as a dust mask, non-slip safety
shoes, a helmet or ear protectors, depending on
the type and application of the riveter, reduces the
risk of injuries.
Avoid inadvertent starting of the riveter. Ensure
that the riveter is switched off before attaching the
battery (F), picking it up or carrying it. Having your
finger on the trigger when carrying the riveter can
lead to accidents.
Remove the setting tools or wrenches before
switching on the riveter. A tool or wrench connect-
ed to a rotating part of the riveter can result in
injuries.
Avoid abnormal body postures.
Ensure a secure footing and maintain your balance
at all times. This will enable you to control the
riveter in unexpected situations.
Wear suitable clothing. Do not wear loose clothing
or jewellery. Keep hair, clothing and gloves away
from moving parts. Loose clothing, jewellery or
long hair can become entangled in moving parts.
If the mandrel collecting containers can
be fitted, ensure that they are properly
connected and used correctly. By-pass-
ing of the safety switch is prohibited.
DIMENSIONS AND DESCRIPTION
OF THE TOOLS
A Nose piece
B Front sleeve
C Hole for hanger clip
D Fault indicator (red/yellow LED)
E Mandrel collecting container
F Battery with charging status indication
G Battery lock/release (latch)
H Riveting point light (white LED)
I Trigger
Rivdom
ONE 16 V
Rivdom
TWO 20 V
Rivdom
TWO 2.8 20 V
d 23 mm 23 mm 23 mm
l1 66 mm 79 mm 79 mm
l2 281 mm 310 mm 310 mm
h 275 mm 283 mm 283 mm
b 76 mm 76 mm 76 mm
*Rivdom TWO 2.8: Front sleeve (B) may differ from
the standard, depending on the configuration!

TECHNICAL DATA
Rivdom ONE
16 V
Rivdom TWO
20 V
Rivdom TWO 2.8
20 V
Nom. blind rivet working range [Ø mm] 2.4 - 5.0 4.8 - 6.4 6.4 - 9.8
Max. stud diameter [mm] 3.4 4.8 4.0 to 6.15
Riveter weight incl. battery [kg] 1.8 2.0 2.1
Total stroke [mm] 21 30
Drive (DC / BLDC) DC BLDC BLDC
Tensile force [N] 10,000 20,000 24,000
Sound emissions LpA / K // LWA / K [dB] <65 / 3 // <76 / 3
Vibrations ah / K [m/s²] < 2.5 / 1.5
Service interval [number of rivets] 100,000 300,000
Battery [V] 16 20 20
Battery [Ah] 2.0
Battery cells [number] 4 5
Battery weight [kg] 0.32 0.37
Battery working temperature [°C] -5 to 45
Charger input voltage [V AC / Hz] 100 to 240 / 50 to 60
Charger output voltage [V DC] 7.0 to 21.0
Charger output current [Ah] 4
Charger working temperature [°C] 0 to 40
Charger charging time to 90 % / 100 %
[min]
22 / 30
Charger weight without cable [kg] 0.55
OPERATION AND HANDLING OF
THE RIVETER
Do not overload the tool. Use the proper
riveter for your work. You will work better
and safer in the specified performance
range by using the appropriate riveter.
Do not use a riveter whose switch is defective. A
riveter that can no longer be switched on or off is
dangerous and must be repaired.
Remove the battery (F) before making
adjustments to the tool, changing
accessories or putting the tool away. This
precautionary measure prevents any
unintentional starting of the riveter.
Keep the riveter out of the reach of children when
not in use. Do not allow persons to use the tool
who are not familiar with it or who have not read
these instructions. Riveters are dangerous if they
are used by inexperienced persons.
Maintain riveters with care. Check that moving
parts function correctly and do not jam, and that
parts are not broken or damaged in such a way
that the function of the riveter is impaired.
Have damaged parts repaired before using the
tool. Many accidents are caused by poorly serviced
riveters.
Use riveter, accessories, attachments, etc. only
as described in these instructions. Give consid-
eration to the working conditions and the work to
be carried out. The use of riveters for other than
the intended applications can lead to dangerous
situations.
14 | English

OPERATION AND HANDLING OF
THE BATTERY
Charge the batteries (F) only in chargers
recommended by the manufacturer.
There is a risk of fire if a charger
designed for a given type of battery is
used with other batteries.
Use only the specified batteries in the riveters. The
use of other batteries can lead to injuries and the
risk of fire.
Keep battery (F) not in use away from paper clips,
coins, keys, nails, screws or other small metal
objects that could cause bridging of the contacts. A
short circuit between the battery contact can cause
burns or a fire.
If improperly used or damaged, liquid can escape
from the battery (F).
Avoid contact with this liquid. In the event of acci-
dental contact, wash off with water. If the liquid gets
into the eyes, obtain additional medical assistance.
Escaping battery liquid can cause skin irritation or
burns.
SERVICE
Have your riveter repaired only by
qualified specialist personnel and only
with original spare parts. This will ensure
that the safety of the riveter is main-
tained.
COMMISSIONING
CHARGING THE BATTERY
Note: The battery (F) is partially charged on
delivery. In order to ensure the full performance of
the battery (F), charge the battery (F) completely in
the charger before the first use. Observe the notes
on the state of charge on the charger. The Li-Ion
battery (F) can be recharged at any time without
shortening its service life. Interruption of the charg-
ing cycle does not damage the battery (F). The
charger is equipped with a temperature monitoring
device that permits charging only in the tempera-
ture range between 0 °C and 40 °C.
PREPARING THE RIVETER – RIVDOM
ONE 16 V
Fit the mandrel collecting container (E) by turning
to the right. Push the battery (F) into the foot of the
riveter from the front and ensure that the battery
(F) is properly engaged. Press the trigger (I) and
hold it depressed. Fit the appropriate nose piece
(A) for the rivet you wish to set using the combi-
nation wrench supplied. After changing the nose
piece, release the trigger.
PREPARING THE RIVETER – RIVDOM
TWO 20 V AND TWO 2.8 20 V
Fit the stud collector by turning to the right. Push
the battery (F) into the foot of the riveter from the
front and ensure that the battery (F) is properly
engaged. Press the trigger for 5 seconds (until the
white LED on the tool starts to flash 1/sec) and
release again. The riveter remains in the rearmost
position. Fit the appropriate mouthpiece (A) for the
rivet you wish to set using the open-jaw wrench
supplied. After changing the mouthpiece, press
the trigger again briefly and the tool moves to its
starting position again.
WORKING WITH THE RIVETER
RIVETING
Insert the mandrel of the rivet into the nose piece
(A). Now insert the rivet into the parts to be riveted.
For a good riveting result, ensure that the parts and
the head of the rivet are resting on one another
without a gap. Press the trigger until the mandrel
is sheared. Hold the riveter so that the mandrel
collecting container is facing downwards to ensure
that the sheared mandrel drops into the mandrel
collecting container.
When working with cover cap, hold the riveter with
the nose piece (A) facing downwards after each
set rivet to ensure that the sheared mandrel drops
out of the riveter to the front. Do not use fixed or
retainer nose pieces together with the cover cap.
This would result in damage to the riveter!
EXTENDED TRIGGER FUNCTIONS (RIV-
DOM TWO 20 V AND TWO 2.8 20 V ONLY)
Rivdom TWO and TWO 2.8 have two further func-
tions that are controlled with the trigger.
1. Service position: Press the trigger for 5
seconds (until the white LED on the tool
English | 15

starts to flash 1/sec) and release again. The
riveter remains in the rearmost position. The
mouthpiece (A) can now be easily changed or
the clamping mechanism serviced. Press the
trigger briefly and the tool moves to its starting
position again.
2. Auto and Manual mode: In Manual mode, hold
the trigger depressed during setting of the
rivet until the mandrel is sheared off. In Auto
mode you only have to press the trigger briefly
and the riveter controls the riveting process
automatically. To change from one mode to the
other, hold the trigger pressed for 10 seconds
(until the white LED on the tools starts to flash
2/sec) and release again. Press the trigger
briefly and the tool moves to its starting positi-
on again.
MALFUNCTION
If rivets are used beyond the specified performance
capability of the riveter, the riveter stops and the
red LED (D) comes on. Wait until the LED (D) goes
out and press the trigger briefly again. The tool
then moves to its starting position again.
When the battery (F) is discharged, the riveter is
protected by a protection circuit. The riveter com-
pletes the cycle and then stops. The LED (D) lights
up yellow. Replace the discharged battery with a
charged battery (F). The yellow LED (D) goes out
and you can continue to work.
STUD HOLDER
All Rivdom riveters are equipped with a safety
switch, the “stud holder”, and thus conform also
to the Machinery Directive. This prevents the
riveter being used without stud collector (E). Never
operate the riveter without stud collector (E) or stud
securing cap (J). Never bypass the safety switch.
If you have to work in confined spaces, the stud
securing cap (J) can be fitted instead of the stud
collector (E). When working with stud securing
cap (J), hold the riveter with the mouthpiece (A)
facing downwards after each set rivet to ensure
that the sheared mandrel drops out of the riveter to
the front. Do not use fixed or retainer mouthpieces
together with the stud securing cap (J). This would
result in damage to the riveter!
HANGER CLIP
If you wish to use the riveter on a balancer, you
can attach the hanger clip supplied (K) to the two
bores (C) provided. Take care not to stretch the
hanger clip (K) too far apart so that it does not lose
its tension. Check that the hanger clip (K) is fitted
securely before using the riveter.
BELT CLIP
Attach the belt clip (O) to the foot of the riveter us-
ing the screw (M). A corresponding thread and two
slots (L) are recessed in the foot of the housing on
both sides of the riveter. Check at regular intervals
that the clip (O) is still securely attached, otherwise
retighten the screw (M).
MAINTENANCE AND SERVICE
SERVICING AND CHANGING THE CLAMP-
ING JAWS
Depending on the mandrel material, shear force
and surface finish, the clamping jaws have to be
cleaned and replaced at regular intervals.
I Loosen and remove front sleeve (B) using a
SW 27 comination wrench.
II Loosen and remove clamping sleeve (1) from
adapter (3) using two SW 17 combination
wrenches and remove the 3-piece clamping
jaws (2) from clamping sleeve (1). Clean clam-
ping jaws (2) and inspect for wear. Replace
clamping jaws (2), if necessary.
III Clean the inside and outside of clamping slee-
ve (1). Grease the inside of clamping sleeve
(1) lightly with graphite grease using a brush
(4).
IV Place clamping jaws (2) into clamping sleeve
(1).
Install clamping sleeve (1) with clamping jaws
(2) on adapter (3) again and finally fit front
sleeve (B).
Important: Tighten the clamping sleeve using two
SW 17 combination wrenches to ~22 Nm, other-
wise the gearing may be destroyed!
16 | English

RIVETER SERVICE
In order to ensure proper and safe operation of the riveter, it should be sent to a service centre either
directly or via your dealer.
What? Rivdom ONE
16 V
Rivdom TWO
20 V
Rivdom TWO 2.8
20 V
Who?
Visual inspection of the
riveter
Daily Operator
Battery charge state Daily Operator
Cleaning and greasing
the clamping mecha-
nism
Between 1,000 and 10,000, depending on the rivet type Operator
Changing the clamping
jaws
When the rivet can no longer be set in one stroke Operator
Changing the mouth-
piece
Every 25,000 to 50,000 rivets Operator
Inspection* 100,000 or once
a year
300,000 or once
a year
300,000 or once
a year
VVG
Service
* The inspection includes the examination, maintenance and possibly repair or replacement of all riveter
components, such as gearing, motor and electronics
UNIVERSAL FAST CHARGER
Connect the charger to a plug socket using the
cable supplied. Push the battery (F) carefully and
without force into the holder. Remove the battery (F)
in the same way. The universal fast charger charges
the battery (F) in 30 minutes; the battery is 90 %
charged after approx. 22 minutes. Observe the
corresponding indicators on your charger.
The cells used for the Li ion batteries (F) of the
Rivdom riveters are high quality and state-of-the-art.
The optimum charging and discharging tempera-
ture for Li-Ion cells is 25 °C. No complete charging
or discharging capacity can be reached above and
below 25 °C.
Use only the connecting cable supplied (with IEC
power connector). Different national versions are
available.
Charge only Rivdom PLUS batteries (F).
Charge only in a temperature range between 0 and
40 °C.
BATTERY
The battery (F) has a latch (G) on the front side.
To insert or remove the battery, press the latch
downwards and push the battery (F) into the riveter
foot or pull it out.
Use the battery (F) in the riveter only in the speci-
fied temperature range between -5 and 45 °C.
Charge the battery (F) only in a temperature range
between 0 and 40 °C.
Use only the approved charger.
Never short-circuit the battery (F).
If the battery (F) shows signs of visible damage, do
not use it any longer.
Keep the battery (F) away from moisture and
liquids.
Dispose of the battery (F) in the proper manner.
BATTERY STORAGE
Protect the battery (F) from moisture and liquids.
Store the battery (F) only in the optimum tempera-
ture range between -30 °C and 25 °C. The batter-
ies (F) can be stored as follows without recharging:
Storage period between -30 ~ 25°C – 1.5 years
Storage period between -30 ~ 45 °C – 3 months
Storage period between -30 ~ 60 °C – 1 month
Do not leave the battery (F) in the car, e.g. in the
summer.
A significantly shorter operating time after recharg-
ing indicates that the battery (F) is worn out and
has to be replaced.
Observe the instructions on disposal.
English | 17

BATTERY DISPOSAL
Li ion: Do not throw the battery (F) into the do-
mestic waste, fire or water. Batteries/rechargeable
batteries (F) are collected and recycled or disposed
of in an eco-friendly manner.
For EU countries only:
In accordance with Directive 91/157/EEC, defective
or old batteries (F) must be recycled.
Batteries (F) that can no longer be used can be
returned to your dealer or directly to VVG.
DISPOSAL OF RIVETER AND FAST
CHARGER
Riveters, chargers, accessories and packagings
should be recycled in an eco-friendly manner.
For EU countries only:
Do not throw riveters into the domestic waste!
In accordance with European Directive 2002/96/EC
on Waste Electrical and Electronic Equipment and
its implementation in national law, riveters must be
collected separately and recycled in an eco-friendly
manner at the end of their useful life.
18 | English