Warn 108000 User manual

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 108376A0
INSTALLATION INSTRUCTIONS
Front Plow Mount Kit
Part Number: 108000
Application: 2021 Yamaha Wolverine X2 and X4
GENERAL SAFETY PRECAUTIONS
WARNING
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always Read the Plow Operator’s Manual, theWinch Operator’s Manual and all warning labels before operating.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area
to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during tting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
• Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
• Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
• Never stand or ride on the plow.
• Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate thisWARN product with damaged or missing parts.
• Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down.This may result in the
plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
• Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
• Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high.The plow blade will drop suddenly if the j-bolt
breaks, so always be sure there are no bystanders when you raise and lower the plow.
• Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
• Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
Read installation and operating instructions thoroughly.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: [phone]
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: [phone]

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 108376A0
NOTICE
EQUIPMENT DAMAGE
• Always refer to the Installation and Specication Guide, supplied in the winch kit, for all wiring schematics and specic details on how to wire this WARN product to your vehicle.
• Always put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any other hole in the bracket will cause the bracket to not function properly and will drastically reduce the
life of the actuator cable.
Read installation and operating instructions thoroughly.
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate injury
• Always take time to fully read and understand the installation and Operations Guide included with this product.
• Never operate this product if you are under 16 years of age.
• Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
NOTES
TABLE OF CONTENTS
Tools Required.................................................................................................................................................................................. page 2
Parts List.............................................................................................................................................................................................. page 3
Torque Specications.....................................................................................................................................................................page 3
Installation ..................................................................................................................................................................................... page 4-7
Maintenance/Care...........................................................................................................................................................................page 7
CAUTION
TOOLS REQUIRED
- Standard wrenches
- Standard sockets
- Allen wrench

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 108376A0
PARTS LIST
ITEM PN DESCRIPTION QTY
A1 108130 PLOW MOUNT 1
A2 99747 PLOW FLANGE 1
A3 82466 TERMINATION STRAP 1
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the
instructions.
FASTENER SIZE FASTENER TORQUE
lb-ft (N.m)
1/4" 8 (11)
5/16" 17 (23)
3/8" 30 (40)
7/16” 48 (66)
1/2" 74 (100)
9/16” 106 (144)
5/8" 148 (200)
3/4” 269 (364)
FASTENER SIZE FASTENER TORQUE
lb-ft (N.m)
M4 (2) 3
M5 (4.5) 6
M6 (7.5) 10
M8 (18) 25
M10 (37) 50
ITEM PN DESCRIPTION QTY
B1 13454 M8 X 30MM FLANGE HEAD BOLT 4
B2 92600 M8 LOCK WASHER 4
B3 35136 PLOW PIN W/ SAFETY BAIL 2
BEFORE YOU BEGIN
• If your vehicle has a winch installed, you will need to remove the winch before installing the plow
mount.
Sold separately

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 108376A0
INSTALLATION INSTRUCTIONS
1. From under vehicle, remove the six Torx head screws
from the front plastic skid plate, giving you access
to the winch mounting holes. Save hardware for
reinstallation.
NOTE: If vehicle is equipped with a winch, remove now.
* Disconnect the power leads from the battery.
* Disconnect the yellow and blue cables from the
winch.
* Remove the four bolts securing the winch to the
mount.
* Slide the winch out through the side of the bumper.
2. Remove the three lower hex heads screws. Save
hardware for reinstallation.
3. Remove the upper hex head bolt from each side of the
bumper. Save hardware for reinstallation.
Remove
Figure 1
Figure 2
Figure 3
Remove
Remove

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 108376A0
INSTALLATION INSTRUCTIONS
4. Pull up and outward on the lower mounting point of
the front bumper, separating it from the frame just
enough to slide the plow mount in from the side.
5. From the side of the vehicle:
a. Slide the plow mount in place between the bumper
and frame. Do not mount to vehicle at this time.
b. Slide the winch in place, on top of the plow mount.
Do not mount to vehicle at this time.
Bumper
Figure 4
Figure 5
Figure 6
Frame
Plow Mount

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 6 108376A0
INSTALLATION INSTRUCTIONS
6. Install fairlead to the fairlead plate (sold separately).
7. From the front of the vehicle, insert the fairlead bracket
assembly between the winch and the plow mount.
NOTE: Be sure the winch rope’s loop is through fairlead.
8. With all components in position, push the bumper
back in place and reinstall the upper and lower bumper
mounting hardware (see previous steps 2 and 3).
TIP: At this time, it may be helpful to use a small Phillips
screw driver to aid in aligning the components, before
installing the bolts.
9. From under the bumper, install four M8 bolts (B1) and
washers (B2) to secure the plow mount, fairlead bracket
and winch to the vehicle. Torque bolts to specications
on page 3.
NOTE: You will use the supplied longer M8 hardware
(B1 & B2) when using a fairlead plate/fairlead combo
shown in these instructions. If your vehicle’s bumper
is equipped with a fairlead mounting plate, you will
use the M8 hardware that came with your winch kit.
Figure 7
Figure 8
Figure 9

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 7 108376A0
INSTALLATION INSTRUCTIONS
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY
PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
MAINTENANCE / CARE
• Inspect all metal parts on the plow, plow mount, and related hardware prior to each use. Replace all parts that appear
rusted or deformed.
• Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use. Tighten all nuts and bolts
that appear to be loose. Stripped, fractured, or bent bolts or nuts must be replaced.
• Check all cables prior to use. Replace cables that are worn or frayed.
• Check all moving and rotating parts. Remove debris that may inhibit the part from moving freely.
• See Warn Plow Operators Guide for more information.
10. Reinstall the lower plastic skid plate and hardware to
vehicle and bumper (review previous step 1).
11. Remove the rubber band from winch rope loop and
attach the winch hook to the rope loop.
If you did not have a previously installed winch, you
may now complete the winch wiring portion of your
winch installation by following your winch installation
instructions.
If you had a previously installed winch, reconnect the
yellow and blue cables to the winch and the power leads
to the battery.
12. Install termination strap (A3) to termination bracket to
front of bumper.
13. Install plow ange (A2) to plow mount using included
retaining pins (B3). Refer to exploded view on page 3.
14. Turn winch clutch to engage and spool in winch rope
until hook sits snug at mouth of fairlead.
15. Complete your plow installation per your plow system
installation instructions.
16. Tighten ALL hardware per torque specications on
page 3.
Figure 10
Figure 11