Wavecom TnP-500X User manual

WAVECOM INSTRUMENTS PTY LTD©
Fully Integrated TEST n PRINT UNIT
User Manual
TnP-500® 10Amp Model with wired Scanner
TnP-500X® 20Amp Model with wired Scanner
TnP-500W® 10Amp Model with wireless Scanner
TnP-500WX® 20Amp Model with wireless Scanner
TnP-500B® 10Amp Model with wired Scanner & Li Battery
TnP-500BX® 20Amp Model with wired Scanner & Li Battery
TnP-500BW® 10Amp Model with wireless scanner & Li Battery
TnP-500BWX® 20Amp Model with wireless scanner & Li Battery
Australian Designed & Manufactured to comply with testing requirements of
AS/NZS 3760:2010 Standards.
Adelaide
257 Grange Road, Findon SA 5023
Phone: [phone]
Fax: [phone]
Email: [email protected]
Web: www.wavecom.com.au
Melbourne
772A Station Street, Box Hill, Victoria 3128
Phone: [phone]
Fax: [phone]
Email: [email protected]
Web: www.wavecomrentals.com.au
Perth
Unit 2/17 Casino Street, Welshpool, WA
Phone: [phone]
Fax: [phone]
Email: [email protected]
Web: www.wavecom.com.au

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Contents
Important Information....................................................................................................... 4
In the box.....................................................................................................................................................4
Precautions .................................................................................................................................................4
Manufacturer Recommendations................................................................................................................5
Safety Warning............................................................................................................................................5
Competent Person ......................................................................................................................................6
Disclaimer Limited Warranty .......................................................................................................................6
Technical Information....................................................................................................... 7
Class 1 (Earthed Appliance) Construction..................................................................................................7
Class 2 (Double Insulated) Construction.....................................................................................................7
Testing of Electrical Equipment...................................................................................................................7
Integrated Tests ..........................................................................................................................................9
Supply Mains Test [Not available in Battery Mode, TnPB Series]......................................................9
NCNT Test............................................................................................................................................9
Visual Inspection (First Test).....................................................................................................................10
Operating TnP 500 .......................................................................................................... 11
Powering on the Tester.............................................................................................................................12
Test n Tag Mode / Memory Mode.............................................................................................................12
Adding New Equipment .....................................................................................................................12
Adding a Site.......................................................................................................................................13
Adding a User .....................................................................................................................................13
Auto Generate Barcode Function........................................................................................................14
Entering Items.....................................................................................................................................14
Retesting Equipment...........................................................................................................................16
Deleting Equipment ............................................................................................................................17
Reprint Tag without testing ................................................................................................................17
TnP Testing Menu –Main Menu A & Main Menu B..................................................................................17
Test Menu A –Function Flow Chart..................................................................................................17
Class 1 - Earthed Appliance Test –Menu A - F1...............................................................................18
Class 2 Test - Double Insulation Test –Menu A - F2 ........................................................................19
Lead Test (Ext Lead Test) –Menu A - F3..........................................................................................19
Test Menu B –Function Flow Chart ..................................................................................................20
Power Test - Menu B –F1..................................................................................................................20
Leakage / Run Test –Menu B –F2 [Not available in Battery Mode, TnPB Series]..........................21
RCD Test –Time Test / Ramp Test–Menu B –F3 ...........................................................................22
Options Menu / Settings............................................................................................................................26
Change Insulation Voltage..................................................................................................................26
Change Leakage Test Time ................................................................................................................26
Change Audio Settings .......................................................................................................................27
Change Result hold time.....................................................................................................................27
Change Battery Time-out settings –Only in TnPB series..................................................................27
Change Label Options settings ...........................................................................................................28
Change Barcode Options settings.......................................................................................................28
Set Date / Time ...................................................................................................................................29
Kill Switch..........................................................................................................................................29
Meter Mode ® [Not available in Battery Mode, TnPB Series]...................................................................30
SPECIFICATIONS TnP® Series ....................................................................................... 32
Wireless BARCODE scanners 1560P –for TnPW series ................................................. 32
Wavecom Thermal Transfer Printer................................................................................ 36
Loading the media.....................................................................................................................................37
Loading the Ribbon ...................................................................................................................................38
LED and Button Functions ........................................................................................................................39
Power on Utilities.......................................................................................................................................39
Self-test .....................................................................................................................................................40

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Dump mode...............................................................................................................................................41
Printer Initialization....................................................................................................................................41
Set Black Mark Sensor as Media Sensor and Calibrate the Black Mark Sensor......................................42
Set Gap Sensor as Media Sensor and Calibrate the Gap Sensor............................................................42
Troubleshooting.........................................................................................................................................42
LED Status..........................................................................................................................................42
Print Problem......................................................................................................................................43
Maintenance..............................................................................................................................................43
Important Information..................................................................................................... 45
Restrictions to the transporting of LITHIUM ION products........................................................................45
Optional Accessories.................................................................................................................................45
Disclaimer –E&OE....................................................................................................................................46
Scan this QR code to visit www.wavecom.com.au
(Use QR code reader app on iPhone / android phone)
1
Scan this QR code to book manufacturer’s calibration / repair
service.
(Use QR code reader app on iPhone / android phone)
Scan this QR code to save contact card with Wavecom Instruments
contact numbers and email address for tech support –to your phone.
Simply scan the code on left, click save / done in your phone.
(Use QR code reader app on iPhone / android phone)
1
Brand names, logos and trademarks used herein remain the property of their respective owners. This listing of any firm or
their logos is not intended to imply any endorsement or direct affiliation with Wavecom Instruments Pty Ltd.

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Important Information
In the box
Integrated Test N Print System
User Manual/Quick Start Guide IEC Test Lead (500mm Orange)
WCM Keyboard USB A to USB B Interface Cable
Wavecom Scanner Serial Scanner Cable
Wavecom TT-040-50 1 x Roll /500 Labels - 1 x Resin Ribbon
WinPATS Software (Full Version - Asset Management) Earth Lead with Alligator Clip (1800mm black)
Self-Contained in Heavy Duty Case Locking IEC Power Cable (1800mm Blue)
Manufacturer’s 1st Calibration Certificate (Valid for 12 months from date of purchase)
Important: Please register your WinPATS Software and Test N Print Unit with the provided documentation or online via
our website www.wavecom.com.au
Precautions
Unique Locking Power Cable –For whole TnP Range
Please make sure yellow lever is pressed prior to removal of the locking power supply cable - 10A & 20A Models. Failure to do so,
combined with excessive force may damage the panel. This revolutionary locking, removable cable is intended not to dislodge during
test procedures. Note: 10A ver. plug illustrated. 20A ver. is similar.
[ Following are for TnP 500B series with internal lithium-ion battery.
Switch from battery power to mains power
To switch from battery power to mains power, simply plug in the supplied power cord and connect to mains. Unit will automatically
switch to mains. Turning off Main Red Neon switch on left top corner will turn off the unit completely.
Switching from mains power to Battery Power or Turning On /Off unit on Battery power
When unit is not connected to mains, simply press and hold ENTER button on the unit till unit starts. Use the same button to turn off
the unit. Mains Supply tests, Leakage tests and Meter Mode functions are not available on battery power. To perform RCD Tests, unit
is required to be connected to mains power. [Make sure that battery isolation switch located underneath the keyboard is ON all
the time while operating the unit & performing tests.]
To Charge the battery
Internal lithium-ion battery is of 97.92Wh, 6800mAh. It gets charged automatically while unit is connected to mains. It takes around
four hours to charge it fully. While charging, a battery symbol on top right corner of LCD screen will show how much it has been
charged and how much is left.
While it’s charging and user is not using the unit, display can be turned off by pressing and holding the same ENTER button. This will
bring a charging information display and decrease the brightness of LCD screen. Once battery is full charged and it is still connected
to mains, battery symbol will convert to plug symbol. It is advised not to put unit to charge when it is unattended or overnight.
Warnings: Operating Environment: Charging –0ᴼ to ~45ᴼC; Discharging - -20ᴼ to ~ 60ᴼC.
Please keep unit away from extreme exposed heat or extreme warm environment where typical temperature is above 60ᴼ. Please
keep unit safe and secured from free-fall or physical pressures, trauma or drop from heights.
Please do not open Battery compartment which is located behind the printer, unless user suspects that battery is damaged or smoke
is detected. Robust design and studies has been carried out while unit was under development and all possible safety concerns are
taken care of in this regards. It is still advised not to be opened. Damaged lithium ion batteries are not allowed for transportation.
Please speak to support team at Wavecom @ [phone]. Battery can simply be removed by opening a black cover behind the
printer, which should only be done in case of damage.
If sending unit for calibration, please turn off the battery isolation switch which is located underneath the keyboard.
Storage Warning: Please store the unit as per operating environment, do not leave unit where temperature can rise above 60ᴼ C]
For units with wireless scanner, please note that user have to press and hold yellow trigger button on scanner till It lights up and
beeps. Long beep will confirm the connection between unit and scanner. Please let scanner charge for some time once in a while,
when unit is connected to mains. Wireless Scanner charges through the dock, please make sure that scanner is docked properly and
red LED flashes on scanner, indicating charge mode. Scanner battery and internal main TnP Li battery charges simultaneously while
being on Mains power, in case of TnPBW & TnPBWX units.
“If required, TnP firmware can be updated by Wavecom Instruments only to comply with potential changes in testing standards.”

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Instrument description
1. Function Key F1
2. Function Key F2
3. Function Key F3
4. On/Off Switch
5. TnP-500 Power Socket
6. Appliance IEC Test Socket
7. LED Light Indicators
8. Keyboard
9. Storage Area (Under Keyboard)
10. Barcode Scanner
11. Label Chute
12. Wavecom Printer
13. AS/NZS 3112 Appliance Socket
14. Enter/Return Key & Pass/Fail LED Indicator
15. LCD Results Screen
Manufacturer Recommendations
Calibration: The AS/NZS3760:2010 Standard recommends a routine calibration / verification of this unit to ensure the accuracy
of readings on a 12-monthly basis, or as prescribed under any additional local Regulatory requirements.
Note: Only Wavecom Instruments or its Authorised Service Agents are permitted to repair and Calibrate this Instrument.
Failure to perform unauthorised service or repair may void all warranties and Calibration Status.
Safety Warning
This 4th Generation TnP series of products have been designed to meet stringent safety requirements, however no device can
completely protect persons from the consequences of incorrect use.
The testing of Electrical appliances requires that extra care and caution is taken at all times to ensure personal safety.
The Manufacturer also advises that appliance testing should be conducted by a Competent and suitably trained person, as
referred to under the current Standard AS3760:2010, as well as any additional legislation or rulings in different states.
If in doubt, the manufacturer suggests the user contact their responsible Authority.
For maximum safety, always ensure that the following advice is followed:
The equipment being tested is in good condition / visual check.
All user instructions are followed.
Double check power supply connections. (note LED status)
Always use specified fuses and protection devices.
Do not use leads that require repair or are damaged.
If you are unsure, call a licensed Engineer/Electrician.
* See P.6 AS/NZ 3760:2010 def.
Fully Integrated Test N Print Unit 10A ver. shown
5
6
1
2
11
7
14
3
4
15
10
12
9
8
Note: 10A model shown - 20A model Includes Circuit Breaker next to power
on/off switch
13
3

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Battery Symbols on TnP Screen: If unit is powered from battery, a solid battery symbol will show status of charge left. If
charging, battery symbol will be interactive and live according the charge status. If unit is fully charged and still connected to
mains, battery symbol will change to plug symbol.
Competent Person
To ensure that all electrical equipment or devices are inspected, tested and tagged correctly, regulations require that a
‘competent person’such as a Licensed Electrician be employed to perform the required tests. Please refer to the above
definition as described in the current AS/NZ-3760:2010 Standard and in addition, to any other local legislation or jurisdictions
as may be relevant in your State.
EXAMPLE:
A person competent to undertake Inspection and Testing of electrical equipment must have:
Knowledge and practical experience of electricity and its hazards.
A clear understanding of precautions to avoid danger.
The ability to recognise at all times whether or not it is safe for work to continue.
The ability to carry out visual examinations of electrical equipment.
The ability to distinguish between electrical equipment that is double insulated and equipment that is earthed as well
as being able to identify the appropriate test for each type.
The competency to safely carry out the Earthing Continuity, Insulation Resistance or Leakage Test and RCD tests on
electrical equipment.
The knowledge of how to use the relevant testing instruments, interpret and record the results for compliance with
the Standard/Workplace requirements.
The knowledge to be able to correctly recommend the frequency of testing required.
Due to the potential hazards of electrical testing, due care must be taken at all times.
Disclaimer Limited Warranty
The Manufacturer warrants its products against defects in materials and workmanship for a period of 12 months from the date of
purchase. During the warranty period, the manufacturer will repair (or at its option replace at no charge) the product that proves to be
defective. This warranty does not apply if the product has been damaged by accident, abuse, misuse or mis-application or as a result of
service or modification by anyone other than manufacturer of the TnP.
The TnP product range of devices or its manufacturer IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING
FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING DAMAGE TO PROPERTY AND TO THE EXTENT PERMITTED BY LAW,
and DAMAGES FOR PERSONAL INJURY. The Distributors of this product cannot assume liability or responsibility for any loss or damage
resulting from the use of this device.
The TnP manufacturer reserves the right to discontinue models, change specification, price or design, at any time without notice or
obligation.
Test n Print
Interface Panel
Located under
Keyboard

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Technical Information
Class 1 (Earthed Appliance) Construction
(Single basic insulated and protectively earth equipment)
This type of product design provides two safety barriers between all live conductors at dangerous voltages and the equipment
user.
The provision of basic insulation between exposed metal parts and live parts is the first barrier to provide basic protection
against electric shock.
The second safety barrier is by the connection of exposed (accessible) conductive (metal) parts to the protective earthing
conductor (earth wire) in the fixed wiring of the device/Installation.
The protective earthing terminal of the equipment must be marked with the word "earth" or the symbol "E" or the symbol for
Earth Terminal or Protective.
To perform this test, a continuous earth loop must be made between the exposed conductive material (metal) and the TnP
appliance tester. This is done by means of connecting the earth lead with the crocodile clip/probe attached to a GOOD earth
point (paint & coatings will not provide effective connections) and the DUT (Device Under Test) plugged into the TnP appliance
testers’ DUT socket. The Maximum allowable limit is less than1.0 (ohm).
Refer Page 7 on how to extend time to get a true earth connection (Unique Earth Bond Test Feature)
Class 2 (Double Insulated) Construction
(Double insulated equipment)
This method of construction employs two safety barriers comprising two layers of insulation between dangerous voltages
and the user of the equipment.
The first layer of insulation is formed around the live conductor and is termed ‘the Functional Insulation’.
The second layer of insulation is termed ‘the Supplementary Insulation’. In Class II equipment, protection against electric shock
does not rely on basic insulation only, but has additional supplementary insulation such as double insulation or reinforced
insulation provided, there being no reliance on precautions in the fixed wiring of installation.
Class II equipment is marked with the words "DOUBLE INSULATION" or the symbol
For double insulated under Safety Symbols:
Note 1 –Double Insulation is insulation comprising both basic and supplementary insulation.
Note 2 –Reinforced Insulation is a single insulation system with a degree of protection against electric shock, which is
equivalent to double insulation.
Testing of Electrical Equipment
Many testing personnel have some reservations in testing sensitive, electronic equipment using a 500V DC insulation test.
There is a perceived fear of causing internal damage from over voltage. With the introduction on the TnP Range of appliance
testers, these concerns are alleviated.
The TnP Range of electrical portable appliance testers is safe to test electronic equipment as the tests are carried from Active-
Neutral (shorted by a relay inside the tester) to Earth. No dangerous voltages pass through in this mode to the internal

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components of the DUT (Device Under Test). If these tests are done using an Insulation Tester only and the user tests Active
to Neutral, this would be a cause of potential damage, this is why the TnP product range is far safer to use.
Some changes may be required in certain configurations where fitted surge protection devices (MOV's) in the DUT may cause
a failed test result. Applying 500V in this these situations can cause the surge protection devices to trip, therefore conducting
the applied voltage to earth, thus showing a failure of insulation. In these instances the test voltage should be changed to 250V
then retest. If DUT still fails, check with the DUT Operators Manual or an electrician. [for details see - ‘Double Insulation Test’
250/500VDC to change test voltage].
Under these circumstances, it would be difficult for any damage to occur to either the surge protection device or the DUT, as
there is insufficient current generated by the TnP test unit.
Leakage Test:
If there are any doubts with insulation testing of the equipment, the standard (AS/NZ3760 since 2001) allows for an alternative
test method. A Leakage Test can be performed instead. (The TnP –Series are designed to perform these tests).
NOTE: 10Amps MAXIMUM Resistive Load only (Standard TnP Series units).
A Leakage Test applies power to the Device Under Test (DUT) and measures the imbalance of leakage current from the DUT
between the active and neutral conductors. The leakage is tested to the limits specified in the standard and a Pass/Fail result
as well as a digital reading is provided to ensure that the user gains as much information as necessary.
Earth Continuity Test, commonly called EARTH BOND TEST:
Note: Part of normal (Class 1 test) procedure
Use supplied IEC–Croc clip lead or optional accessory ‘WCM-Probe kit’.
The TnP.500 unit conducts earth continuity tests at Approx. 200mA. Continuity tests at higher currents are not required or
recommended on certain equipment as this may cause severe damage or premature failure to the Device under test (see
AS/NZS 3760:2010).
Unique Earth Bond Test Feature
Note: Test time with the new TnP-500 series can now be user controlled. This function enables testing personnel to extend
the Earth Bond test time by 30 second increments!
This is achieved by momentarily pushing the ENTER button once, during the test.
The TnP-500 will then add 30 seconds to the test time for ENTER button press.
This feature has been incorporated to provide extra time to achieve an adequate physical connection, or confirm any possible
INTERMITTENT issues. There may be situations where the condition of equipment, coatings applied, or suspect wiring breaks
may alter the earth connection path of the device under test.
Benefit to test personnel is to save time by not having to continually repeat tests in a less than perfect situation.
3 Phase Testing: *Optional equipment required
3 Phase appliances can be tested by the TnP series appliance testers. As the insulation tests are from Phase to Earth, only a
500V insulation test is required. This test may be carried out by using the optional adaptor ‘WCM-3PH-MADP’ [See ‘Optional
Accessories’ for details.]
Note: The TnP500 series will not perform a 3 Phase Leakage test.
Contact Wavecom Instruments Pty Ltd for information on appropriate testers.
Switching between 250V & 500V Test
To change the test voltages, when in Main Menu A; Press Enter and F2 together to enter in settings. Select “Change
Insulation Vol” and press enter. Select either 250V or 500V.
Please note, TnP starts default to 500VDC, and will revert back to that when restarted.

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Integrated Tests
Supply Mains Test [Not available in Battery Mode of TnPB Series]
The Supply Mains Test checks the polarity and connectivity of the mains supply by LED's. This test is also a part of all the
testing functions of this unit.
If the N-E (red) light is on and you need to conduct load/leakage tests DO NOT CONTINUE. If you are
carrying out standard Insulation and Earth Bond tests, it is generally safe to continue. This light will glow
if a voltage difference lies between the neutral and the earth, or if no earth is connected to the TnP- Series
supply. (If working with a generator or inverter, this is most likely to occur and you may need to consult
an electrician before proceeding).
If both the A-E & A-N (green) lights are on but not the N-E (red), mains supply test is ok, continue to test.
ALL GOOD !!
If both of the N-E (red) & A-E (green) lights are on, consult an Electrician,as there is a fault with the Mains
Supply.
Note: While in Battery mode, all LEDs will be off as no mains connected and supply mains test is not
carried out.
NCNT Test
(No Connection No Test)
The TnP –Series appliance testers ensure that the appliance is plugged in and switched on. This test is also a part of all of the
testing functions of this unit.
This test function ensures that the appliance is plugged into the TnP appliance tester and that it is switched on. If the device is
not plugged in and the TnP appliance tester detects that no device is present, plug in to continue the test or confirm ‘QUIT’ to
return to the main menu.
If for some reason the NCNT circuit does not detect the device but it is actually plugged in and turned on, the operator will
need to override the NCNT function.
To do this Over Ride Press F3 (Done with User Discretion)
With an emphasis in the Standard AS/NZ3760:2010 for carrying out the live testing the TnP - Series appliance testers will
indicate for you to check if the device is plugged in and switched on. If the device is not plugged in and/or recognised, it may
require a live test therefore making it necessary for the operator to carry out a full functional Leakage Test (Available on all
models of TnP –Series).
This function is to ensure that correct testing procedures are carried out in accordance with the Standard AS/NZ3760:2010.
*Optional
Note: When using 3-Phase adaptors the NCNT function will need to be over ridden by pressing the ‘OK’ key prior to the TnP
appliance tester performing the assigned test. Some single-Phase appliances controlled by contactors will also require manual
over ride. In some instances, holding the ‘ON’ button will enable the NCNT function to work normally.

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Visual Inspection (First Test)
VISUAL INSPECTION HAS TO BE DONE BEFORE ANY OTHER TEST IS CARRIED OUT USING ANY OF THE RANGE OF TnP APPLIANCE
TESTERS
There is no damage or component defects to the accessories, plugs, outlet sockets or connectors (physical).
There are no cracks &/or abrasions.
There are no exposed inner cores or conductors (flexible) and the supply cords are not twisted or distorted.
Any Fuse / Over load protection components (if fitted) are checked.
All labels, markings and warning indicators (of the maximum load to be connected to the device) are legible and intact.
The insulation is not damaged in any way i.e. melted, cuts or abrasions. There are no iron filings in the insulation.
There is no insulation tape on the lead.
Any flexible cords and/or leads are effectively anchored (glands and grommets intact).
All covers or guards are in place and secure as intended by the supplier/manufacturer.
All safety devices and systems are in good working order. (i.e. overload latches & buttons).
No dust &/or dirt obstructs any exhausts or ventilation outlets.
All controls are working properly and are secure and aligned.
Important: If result is a FAIL!!
If any Equipment FAILS ANY of the above, it should be deemed to have FAILED the Visual Test, and therefore no other tests
need be performed. If this is the case the Equipment should be tagged with a DANGER TAG and removed from service. It is
recommended by the manufacturer and distributor of this product that it SHOULD NOT BE RETURNED TO SERVICE. To do so
would be considered unsafe.
The Wavecom series of appliance testers have been designed & manufactured to exceed and comply
with the AS/NZ:3760 standard, and to aid the end user with simple everyday electrical symbols that
they can identify with which will allow them to start the testing regime quickly and efficiently, without
any complexity as illustrated below.