WEG CFW-10 EASYDRIVE User manual

Frequency Inverter
Convertidores de Frecuencia
Inversores de Freqüência

FREQUENCY
INVERTER
MANUAL
Series: CFW-10
Software: version 1.0X
0899.5034 E/2
Please take this page out when
unpacking the product

03/2005
FREQUENCY
INVERTER
MANUAL
Series: CFW-10
Software: version 1.0X
0899.5034 E/2
ATTENTION!
It is very important to check if the
inverter software version is the
same as indicated above.

4
The table below describes all revisions made to this manual.
Revision Description Section
1 First Edition -
2 AdditionoftheCFW10MECIIand -
additionoftheEMC filter for MECI.
Generalrevision.
Sumarry of Revisions

CONTENTS
Quick Parameter Reference,
Fault and Status Messages
IParameters ..................................................................08
IIFaultMessages ...........................................................11
IIIOtherMessages..........................................................11
CHAPTER 1
Safety Notices
1.1SafetyNoticesin the Manual ....................................12
1.2SafetyNotice on The Product ...................................12
1.3PreliminaryRecommendations.................................12
CHAPTER 2
General Information
2.1AboutthisManual .....................................................14
2.2SoftwareVersion......................................................14
2.3About the CFW-10 ...................................................15
2.4CFW-10 Identification...............................................19
2.5Receivingand Storing ..............................................20
CHAPTER 3
Installation and Connection
3.1MechanicalInstallation..............................................21
3.1.1Environment.......................................................21
3.1.2MountingSpecifications .....................................22
3.2ElectricalInstallation .................................................24
3.2.1Power/GroundingConnections...........................24
3.2.2PowerTerminals ................................................29
3.2.3LocationofthePower/Grounding/Control
Connections.......................................................30
3.2.4Signaland Control Connections .........................30
3.2.5TypicalTerminalConnections .............................32
3.3 European EMC Directive .........................................34
3.3.1Installation ..........................................................35
3.3.2 EMC Categories Description.............................36
3.3.3InverterandFilters..............................................38
3.3.4 Characteristics of the EMC Filters......................39
CHAPTER 4
Start-up
4.1 Pre-Power Checks...................................................41

CONTENTS
4.2InitialPower-up.........................................................41
4.3Start-up ....................................................................42
4.3.1Start-upOperation via Keypad(HMI) ..................42
4.3.2Start-upOperation viaTerminals.........................43
CHAPTER 5
Keypad (HMI) Operation
5.1Keypad(HMI) Description ........................................44
5.2Useofthe Keypad (HMI)...........................................45
5.2.1Keypad Operation..............................................45
5.2.2InverterStatus ....................................................46
5.2.3Read-OnlyVariables ..........................................46
5.2.4Parameter Viewing and Programming ...............47
CHAPTER 6
Detailed Parameter Description
6.1Symbols...................................................................49
6.2Introduction...............................................................49
6.2.1V/F (Scalar) Control ...........................................49
6.2.2FrequencyReferenceSources...........................50
6.2.3Commands........................................................53
6.2.4Local/Remote Operation Modes ........................53
6.3 Parameter Listing.....................................................54
6.3.1AccessandRead Only
Parameters - P000 to P099 ...............................55
6.3.2 Regulation Parameters - P100 to P199..............56
6.3.3 Configuration Parameters - P200 to P398 .........65
CHAPTER 7
Diagnostics and Troubleshooting
7.1 Faults and Possible Causes.....................................78
7.2Troubleshooting........................................................80
7.3Contacting WEG ......................................................81
7.4PreventiveMaintenance ...........................................81
7.4.1CleaningInstructions ..........................................82
CHAPTER 8
Options andAccessories
8.1RFIFilters ............................................................... 83
8.2Line Reactor ............................................................84
8.2.1Application Criteria ............................................84

CONTENTS
8.3 Load Reactor ...........................................................86
8.4Rheostatic Braking...................................................86
8.4.1Sizing ................................................................87
8.4.2Installation ..........................................................88
CHAPTER 9
TechnicalSpecifications
9.1 Power Data..............................................................89
9.1.1200-240V PowerSupply ....................................89
9.1.2 110-127 V Power Supply ...................................89
9.2Eletronic/General Data .............................................91
CHAPTER 10
Warranty
WarrantyTermsfor FrequencyInverters-CFW-10 .........92

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CFW-10 - QUICK PARAMETER REFERENCE
Software:V1.0X
Application:
Model:
SerialNumber:
Responsible:
Date: / / .
QUICK PARAMETER REFERENCE, FAULTAND STATUS MESSAGES
I.Parameters
Parameter Function Adjustable Range Factory Unit User Setting Page
Setting
P000 ParameterAccess 0 to 4, 6 to 999 = Read 0- 55
5 =Alteration
READ ONLY PARAMETERS(P002 to P099)
P002 FequencyProportional Value 0 to 6553 - - 55
(P208xP005)
P003 MotorCurrent (output) 0 to 1.5xInom - A 55
P004 DCLinkVoltage 0 to 524 - V 55
P005 MotorFrequency (output) 0.00 to 99.9,100to .300 - Hz 55
P007 MotorVoltage(output) 0 to 524 - V 55
P008 HeatsinkTemperature 25 to 110 - ºC 55
P014 Last Fault 00 to 41 - - 55
P023 SoftwareVersion x . y z - - 55
REGULATION PARAMETERS (P100 to P199)
Ramps
P100 AccelerationTime #1 0.1 to 999 5.0 s 56
P101 DecelerationTime #1 0.1 to 999 10.0 s 56
P102 AccelerationTime #2 0.1 to 999 5.0 s 56
P103 DecelerationTime #2 0.1 to 999 10.0 s 56
P104 0= Inactive 0% 56
SRamp 1 = 50
2 = 100
Frequency Reference
P120 DigitalReference Backup 0 = Inactive
1 =Active 1 - 57
2 = Backup by P121
P121 KeypadFrequencyReference P133 to P134 3.00 Hz 57
P122 JOGSpeedReference P133 to P134 5.00 Hz 57
P124 MultispeedReference 1 P133 to P134 3.00 Hz 58
P125 MultispeedReference 2 P133 to P134 10.00 Hz 58
P126 MultispeedReference 3 P133 to P134 20.00 Hz 58
P127 MultispeedReference 4 P133 to P134 30.00 Hz 58
P128 MultispeedReference 5 P133 to P134 40.00 Hz 58
P129 MultispeedReference 6 P133 to P134 50.00 Hz 58
P130 MultispeedReference 7 P133 to P134 60.00 Hz 58
P131 MultispeedReference 8 P133 to P134 66.00 Hz 58
Speed Limits
P133 MinimumFrequency (Fmin) 0.00 to P134 3.0 Hz 59
P134 MaximumFrequency (Fmax) P133 to 300Hz 66.0 Hz 59

9
CFW-10 - QUICK PARAMETER REFERENCE
Parameter Function Adjustable Range Factory Unit User Setting Page
Setting
(1) Thisparameter can be changed only with the inverter disabled (stopped motor).
(2) ThisParametercannotbe changed when the routine "load factory default" is excuted (P204=5).
V/F Control
P136ManualTorqueBoost 0.0 to 100 20.0 % 59
(IxRCompensation )
P137 AutomaticTorqueBoost 0.0 to 100 0.0 %60
(automaticIxR Compensation)
P138 SlipCompensation 0.0 to 10.0 0.0 % 61
P142(1) (2) MaximumOutputVoltage 0.0 to 100 100 % 62
P145(1) (2) Field weakening P133 to P134 60.0 Hz 62
frequency(Fnom)
DC Link Voltage Regulation
P151 Actuationlevelofthe voltage Model 100: 360 to 460 430 V 63
regulationat theDC Link Model 200: 325 to 410 380
(intermediarycircuit)
Overload Current
P156 (2) MotorOverloadCurrent 0.3xInom to 1.3xInom 1.2xP295 A 64
Current Limitation
P169 (2) MaiximumOutput Current 0.2x1nomto 2.0x1nom 1.5xP295 A 64
CONFIGURATION PARAMETERS (P200 to P398)
Generic Parameters
P202(1) Control Mode 0 = Linear V/F Control 0- 65
1=Quadratic V/F Control
P204(1) Load parameterswith 0 to 4 = not used 0 - 66
Factory Setting 5 = Load Factory Default
6 to 999 = not used
P206 Auto-ResetTime 0 to 255 0 s 66
P208 ReferenceScale Factor 0.0 to 100 1.0 - 66
P219(1) Starting point of the switching 0.0 to 15.0 15.0 Hz 66
frequencyreduction
Local/Remote Definition
P221(1) SpeedReference 0 = HMI Keys / 0 - 67
Selection – Local Mode 1 = AI1
2 = E.P.
3to 5 = Reserved
6 = Multispeed
P222(1) SpeedReference 0 = HMI Keys / 1 - 67
Selection–RemoteMode 1 =AI1
2 = E.P.
3to 5 = Reserved
6 = Multispeed
P229(1) Command Selection 0 = HMI Keypad 0 - 67
Local Mode 1 = Terminals
P230(1) Command Selection 0 = HMI Keypad 1 - 67
– Remote Mode 1 = Terminals
P231(1) Forward/Reverse 0 = Forward 2 - 67
Selection 1=Reverse
2= Commands
AnalogInputs(s)
P234 AnalogInput AI1Gain 0.0 to 999 100 % 68
P235 (1) Analog Input AI1Signal 0 = (0 to 10) V/ (0 to 20)mA 0-69
1 = (4 to 20) mA
P236 AnalogInputAI1 Offset -120 to 120 0 % 69
P248 AnalogInput (AI1) Filter 0 to 200 200 ms 69
TimeConstant

10
CFW-10 - QUICK PARAMETER REFERENCE
Parameter Function Adjustable Range Factory Unit User Setting Page
Setting
(1) Thisparametercanbechangedonlywiththe inverter disabled (stopped motor).
Readonly
Parameter
Digital Inputs
P263(1) Digital InputDI1 0 = No Function 1 - 69
Function 1 = No Function or
P264(1) Digital InputDI2 GeneralEnable 5 - 69
Function 2 = GeneralEnable
P265(1) Digital InputDI3 3 = JOG 6 - 69
Function 4 = Start/Stop
P266(1) Digital InputDI4 5= Forward/Reverse 4 - 70
Function 6 = Local/Remote
7 = Multispeed
8 = Multispeed using
2nd ramp
9= Forward
10=Reverse
11=Forwardwith2nd ramp
12=Reversewith2nd ramp
13=On
14= Off
15 = Activates 2nd ramp
16 = Accelerates E.P.
17 = Decelerates E.P.
18 = Acclerates E.P. with
2nd ramp
19 = Decelerates E.P. with
2nd ramp
20=Withoutexternalfault
21 = Error reset
Digital Outputs
P277(1) Relay Output RL1 function 0 = Fs>Fx 7 - 74
1 = Fe>Fx
2 = Fs=Fe
2 = Is=Ix
4 and 6 = not used
5 = Run
7 = Not Fault
Fx and Ix
P288 Fx Frequency 0.0 to P134 3.0 Hz 75
P290 IxCurrent 0.0 to 1.5x1nom P295 A 75
Inverter Data
P295 RatedInverter 1.6 A 75
Current(Inom) 2.6
4.0
7.3
P297(1) Switching Fraquency 2.5 to 15.0 5.0 kHz 75
DC Braking
P300 DCBraking Time 0.0 to 15.0 0.0 s 76
P301 DCBraking Startfrequency 0.0 to 15.0 1.0 Hz 76
P302 BrakingTorque 0.0 to 100 50.0 % 76