WEG MW500 series User manual

Quick Installation Guide
MW500
1 SAFETY INSTRUCTIONS
This quick installation guide contains the basic information necessary to commission the MW500. It has
been written to be used by qualified personnel with suitable training or technical qualification for operating
this type of equipment. The personnel shall follow all the safety instructions described in this manual
defined by the local regulations. Failure to comply with the safety instructions may result in death, serious
injury, and/or equipment damage.
2 SAFETY WARNINGS IN THE MANUAL
NOTE!
It is not the intention of this guide to present all the possibilities for the application of the
MW500, as well as WEG cannot take any liabilit y for the use of the MW50 0 which is not
based on this guide.
For further information about installation, full parameter list and recommendations, visit the
website www.weg.net.
DANGER!
The procedures recommended in this warning have the purpose of protecting the user
against death, serious injuries and/or considerable material damage.
ATTENTION!
The procedures recommended in this warning have the purpose of avoiding material damage.
NOTE!
The information mentioned in this warning is important for the proper understanding and
good operation of the product.
High voltages are present.
Components sensitive to electrostatic discharge.
Do not touch them.
Mandatory connection to the protective ground (PE).
Connection of the shield to the ground.
High temperature warning.
3 PRELIMINARY RECOMMENDATIONS
DANGER!
Always disconnect the general power supply before changing any electric component
associated to the inverter. Many components may remain loaded with high voltages and/ or
moving (fans), even after the AC power supply is disconnected or turned off. Wait for at least
ten minutes in order to guarantee the full discharge of the capacitors. Always connect the
grounding point of the inverter to the protection grounding.
NOTE!
Frequency Inverter may inter fere with other electronic equipment. Follow the precautions
recommended in manual available in www.weg.net.
Do not perform any withstand voltage test!
If necessary, contact the manufacturer.
ATTENTION!
The electronic boards have components sensitive to electrostatic discharges. Do not touch
the components or connectors directly. If necessary, first touch the grounding point of the
inver ter, which must be connected to the protection ground or use a proper grounding strap.
Do not touch the frame of the inverter directly. The inverter may be very hot during and
after the operation.
ATTENTION!
When the inverter is stored for a long period, it becomes necessary to per form the capacitor
reforming. Refer to the procedure recommended in www.weg.net.
4 ABOUT THE MW500
The MW500 is a high-per formance, decentralized inverter with IP66 degree of protection dust an water.
The MW500 allows speed and torque control of three-phase induction motors. This product features
vector (V V W ) and scalar (V/f) control - both programmable according to your application.
5 NOMENCLATURE
Tab l e 1: Nomenclature of the MW500 inverters
Product and
Series
Identifica tio n of the Model
Brake
Degr ee of
Protection
Conducted
Emission
Level
Disconnecting
Switch
Connection
Box
Hardware
Vers ion
Special
Software
Vers ion
Frame Rated
Current
N° of
Phases
Rated
Volt age
Eg.: MW50 0 B06P5 T 4 DB 66 C2 DS A56 --- ---
Available options
MW500
See Table 2 A56 = motor
connection box size
56 x 56 mm
Blank =
standard
DB = with dynamic braking Sx = special
software
A70 = motor
connection box size
70 x 70 mm
Blank = standard
plug-in module
H00 = without
plug-in
66 = IP66/Nema4X (degre e of protection) DS = with disconnecting switch
Blank = without disconnecting switch
Blank = It does not meet the stan dards leves for
conducted emission
C2 = with interna l RFI filter
Tab l e 2: Ava ilable options for each field of the nomenclature according to the rated current and voltage of the inve rter
Frame
Rated Output
Current N° of Phases Rated Voltage
Available Options for the Remaining Identification
Codes of the Inverte rs
Brake
Degr ee of
Protection
Conducted
Emission
Level
Disconnecting
Switch
Connection
Box
A
04P3 = 4.3 A S = singlephase
power supply 2 = 200...240 V
DB 66 Blank or C2 Blank or DS A56 or
A70
06P0 = 6.0 A
02P6 = 2.6 A T = threephase
power supply 4 = 380...480 V
04P3 = 4.3 A
B06P5 = 6.5 A S = singlephase
power supply 2 = 200...240 V
10P0 = 10.0 A
6 RECEIVING AND STORAGE
The MW500 is supplied packed in a cardboard box. There is an identification label af fixed to the outside
of the package, identical to the one affixed to the side of the inverter.
Verify whether:
The MW500 identification label corresponds to the purchased model.
Any damage occurred during transportation.
Report any damage immediately to the carrier.
If the MW500 is not installed soon, store it in a clean and dry location (temperature between -25 ºC and
60 ºC (-13 ºF and 140 ºF)), with a cover to prevent dust accumulation inside it.
7 IDENTIFICATION LABEL
Rated input data
(voltage, current and
frequency)
Serial number
Manufacturing date
Rated output data
(voltage, current and
frequency)
WEG par t number
MW500 model
Figure 1: Description of the MW500 ide ntification labe l
8 DIMENSIONS
177.6 (6.99)
161.5 (6.36)
240 (9.45)
153.7 (6.05)
171.8 (6.76)
125 (4.9 2)
101. 8
(4. 01)
95 (3.74)
62
(2.44)
97 (3.82)
56 (2.2) x 56 (2.2)
96.6 (3.8)
174.4 (6,87)
97.6 (3.84)
99.6 (3.92)
64.4
(2.54)
151.8 ( 5. 98 )
120 (4 .72) 127.6 (5.02)
99.6 (3.92)
120 (4 .72)
250 (9.84)
265 (10 .43)
(a) Inve rter withou t mounting support - fr ame A (b) Invert er with mounting support - frame A
20 6 (8 .1 )
18 9 ( 7.4 6 )
26 9 (10. 61)
102 (4. 03)
18 8 ( 7. 3 9)
141 (5.55)
113 (4. 4 5 )
114 (4.5)
56 x 56 (2.20 x 2.20)
113 (4. 4 5 )
78 (3.07)
116 (4.57)
81
(3.19)
3 0 0 ( 11. 8 1)
315 (12. 4)
116 (4.57)
144 ( 5. 67 )
18 0 ( 7.0 9 )
150 ( 5.9 1)
150 ( 5.9 1)
19 1 (7. 5 1)
(c) Inve rter wit hou t mounting support - frame B
(d) Invert er with mounting support - frame B
Frame Weight Kg (lb) Recommended Torque
External Screws N.m (lbf.in)
Mounting Bolt Recommended Torque
N.m (lbf.in)
A3. 7 ( 8 .16 ) 0.5 (4.34) 2 (17. 7 )
B5. 3 ( 11. 6 8 ) 0.5 (4.34) 2 (1 7.7 )
Figure 2: (a) to (d) Inverter dimensions for mechanical i nstallation
9 INSTALLATION AND CONNECTION
Environmental Conditions Avoid:
Direct exposure to sunlight.
Inflammable, corrosive liquids or gases.
Metallic particles or oil mist.
Environmental conditions permitted for the operation of the inverter:
Ambient temperature surrounding the inver ter: from 0 ºC (32 °F) until:
40 ºC (104 °F) - Nema4x/IP66 (mounted on the wall).
50 ºC (122 °F) - Nema4x/IP66 (mounted integrated on the motor.
For temperatures surrounding the inver ter higher than the specifications above, it is necessary to apply
a derating on the current of 2 % for each Celsius degree ( or 1.11 % each °F), limited to an increase of
10 ºC (50 °F).
Air relative humidity: 5 % to 90 % non-condensing.
Maximum altitude: up to 1000 m (3.300 ft) - standard conditions (no derating required of current).
From 1000 m to 4000 m (3.300 ft to 13.200 ft) current derating of 1 % each 100 m (or 0.3 % each 100 ft)
above 1000 m (3.300 ft) altitude.
From 2000 m to 4000 m (6.600 ft to 13.200 ft) maximum voltage reduction (480 V for 380…480 V models)
of 1.1 % for each 100 m (330 ft) above 2000 m (6.600 f t) altitude.
Pollution degree: 2 (according to EN50178 and UL508C), with non-conductive pollution. Condensation
must not originate conduction through the accumulated residues.
10 ELECTRICAL INSTALLATION
DANGER!
The following information is merely a guide for proper installation. Comply with the
applicable local regulations for electrical installations.
Make sure the power supply is disconnected before starting the installation.
The MW500 must not be used as an emergency stop device. Provide other devices
for that purpose.
10.1 POWER CONNECTIONS
Description of the power terminals:
Terminal X1 (L1/L, L 2/N and L3 (R, S, T, )): AC power supply.
Terminal X2 (U/T1, V/T2, W/ T3, ): connection for the motor.
Terminal X3 (DC-, BR, DC+, ): DC bus and brake connection. DC- is the negative pole of the voltage
of the DC bus, BR is the connection of the brake resistor and DC+ is the positive pole of the voltage of the
DC bus.
Shield
WEG industrial motor
U/T1
U/T1
V/T 2
V/T 2
W/T3
W/T3
R/L1 S/L2 T/L3
R/L1
S/L2
T/L 3
Fuses
Input power supply
Figure 3: Power and grounding connection
10.2 INSTALLATIONS ACCORDING TO EUROPEAN DIRECTIVE OF ELECTROMAGNETIC
COMPATIBILITY
Inver ters with option C2 or C3 (MW500...C2...) feature internal RFI filter in order to reduce the
electromagnetic interference. Those inverters, when properly installed, meet the requirements of the
directive of electromagnetic compatibility.
These inverters were developed for professional applications only. Therefore, the emission limits of
harmonic currents by the standards EN 61000-3-2 and EN 61000-3-2/A 14.
10. 2 .1 Conformal Installation
1. Inverter with optional internal RFI filter MW500...C2... (with grounding switch of the capacitors of the
internal RFI filter in the position ON).
2. Shielded output cables (motor cables) with the shield connected at both ends, motor and inverters, by
means of low impedance for high frequency connection. Maximum motor cable length and conducted
and radiated emission levels according to Table 5. If a lower conducted emission level and/or a longer
motor cable is desired, then an external RFI filter must be used at the inver ter input. For more information
(RFI filter commercial reference, motor cable length and emission levels) refer to the Table 5.
3. Shielded control cables, keeping the separations distance from other cables according to Table 3.2 the
user's manual.
4. Grounding of the inverter according to instructions of Item 3.2.4 Grounding Connections the user's manual.
5. Grounded power supply.
10.2.2 Emission and Immunity Levels
Tab l e 3: Emission and immunity levels
EMC Phenomenon Basic Standard Level
Emission:
Mains te rmin al disturbance vol tage Frequency
range: 150 kHz to 30 MHz)
IEC/EN 61800-3 It depe nds on the inverter model on the length of the
cabo motor cable. Refer to Table 5
Electromagnetic radiation disturbance Frequency
Range: 30 MHz to 1000 MHz)
Immunity:
Fast transient-Burst IEC 61000-4-4 2 kV / 5 kHz (coupling capacitor) input cables
1 kV / 5 kHz control cables and remote HMI cables
2 kV / 5 kHz (coupling capacitor) motor cables
Conducted Radio-Frequency Common Mode IEC 61000-4-6 0.15 to 80 MHz; 10 V; 80 % AM (1 kHz)
Motor, control and remote HMI cables
Surges
IEC 61000-4-5
1.2/50 μs, 8/20 μs
1 kV line-to-line coupling
2 kV line-to-ground coupling
Radio-Frequency Electromagnetic
Field IEC 61000-4-3
80 to 1000 MHz
10 V/m
80 % AM (1 kHz)
Definition of Standard IEC/EM 61800 -3: "Adjustable Speed Electrical Power Drives Systems"
Environments:
First Environment: environments that include domestic installations, as well as establishments directly
connected without intermediate transformer to a low-voltage power supply network which supplies
buildings used for domestic purposes.
Second Environment: includes all establishments other than those directly connected to a low-voltage
power supply network that supplies buildings used for domestic purposes.
Categories:
Category C1: inverters with a rated voltage below 1000 V and intended for use in the First Environment.
Category C2: inverters with a rated voltage below 1000 V intended for use in the First Environment, not
provided with a plug connector or movable installations. They must be installed and commissioned by a
professional.
NOTE!
A professional is a person or organization familiar with the installation and/or commissioning
of inverters, including their EMC aspects.
Category C3: inverters with a rated voltage below 1000 V and intended for use in the Second Environment
only (not designed for use in the First Environment.
The MW500 is suitable for application in a circuit able to supply not more than 30.000 symetric Arms
maximum of 200 V / 480 V, when protected by fuses classified as indicated below:
Tab l e 4: L ist of models of MW500 series, main electrical specifications
Inverter
Number of Input Phases
Power Supply Rated Voltage
Frame Size
Corrente Nominal de Saída
Maximum Motor
Recommended Fuse
Circuit Breaker
Power Wire Size
Grounding Wire Size
Dynamic
Braking
I²t [A²s]
UL [A]
Recommended WEG aR Fuse
Maximum Current
Recommend Resistor
Braking rms Current
Power Wire Size for DC
and BR Terminals
[Vrms]
[Arms]
[HP/kW ]
[A]
WEG
mm²
(AWG)
mm²
(AWG)
[A]
[Ω]
[A]
mm²
(AWG)
MW500A04P3S2DB66
1200...
240
A
4,3 1/0.75 373 25 FNH00-25K-A 13,5 MPW18-3-U016 1.5
(16)
2.5
(14) 6127 4.5 2.5
(14)
MW500A06P0S2DB66 6,0 1.5/1.1 420 20 FNH00-20K-A 25 MPW40-3-U025 2.5
(14)
2.5
(14) 810 0 5.7 2.5
(14)
MW500A02P6T4DB66
3380 ...
480
2,6 1.5 /1.1 450 20 FNH00-20K-A 4,0 MPW18-3-U004 1.5
(16)
2.5
(14) 6127 4.5 2.5
(14)
MW500A04P3T4DB66 4,3 2 /1.5 450 20 FNH00-20K-A 6,3 MPW18-3-D063 1.5
(16)
2.5
(14) 6127 4.5 2.5
(14)
MW5 00 B0 6P5T4DB 66...
3380 ...
480 B
6,5 3/2.2 450 - - 10 MPW25-10 1.5
(16)
2.5
(14) 810 0 5.7 2.5
(14)
MW5 00 B10P 0T4DB 66... 10 5/3.7 1000 - - 16 MPW25-16 2.5
(14)
2.5
(14) 16 47 11,5 2.5
(14)
DANGER!
The inverter must be connected to a protection grounding (PE).
Use grounding wiring with a gauge at least equal to that indicated in Table 4.
The ma ximum tightening torque of the grounding connections is of 1.7 N.m (15 lbf.in).
Connect the grounding points of the inverter to a specific grounding rod, or specific grounding
point or to the general grounding point (resistance ≤ 10 Ω).
Do not share the grounding wiring with other equipment that operate with high currents (e.g.
high power motors, soldering machines, etc.).
NOTE!
The wire gauges listed in Table 4 are guiding values. Installation conditions and the maximum
permitted voltage drop must be considered for the proper wiring sizing.
10.3 CONTROL CONNECTIONS
Connector Description (**)
Upper terminal
1DI1 Digital input 1
3DI2 Digital inp ut 2 (*)
5DI3 Digital input 3
7D4 Digital input 4
9 + 24 V Power supply + 24 Vdc
11 DO1-RL-NO Digita l output 1
(Relay NO contact 1)
13 DO1-RL-C Digital outpu t 1
(Relay common point 1)
15 DO1-RL-NC Digital outpu t 1
(Relay NC contact 1)
Lower terminal
2AO1 Anal og output 1
4GND Reference 0 V
6AI1 Analog input 1
8 + 10 V Refere nce + 10 Vdc for
potentiometer
10 DO 2-T R Digital output 2 (transistor)
12 RS485 - A RS-485 (terminal A)
14 RS485 - B RS-485 (terminal B)
16 GND Reference 0 V
(*) Digital input 2 (DI2) can also be used as input in f reque ncy (FI).
For fur ther details r efer to the p rogra mming m anual o f the MW50 0.
(**) For further information, refer to the detailed specification in Table 6.
AI1
AO1
GND
+10 V
DO 2-T R
GND
+24 V DO1-RL-NO DO1-RL-C DO1-RL-NC
DI1 DI2
DI3
DI4
≥5 kΩ
rpm
>300 Ω
RS-485 - A
RS-485 - B
Figure 4: Signals of the connector of the CF W500-IOS plug-in module
English
13309800

For the correct connection of the control, use:
1. Gauge of the cables: 0.5 mm² (20 AWG) to 1.5 mm² (14 AWG).
2. Ma ximum torque: 0.5 N.m (4.50 lbf.in).
3. Wiring of the plug-in module connector with shielded cables separated from the other wiring (power,
command in 110 V / 220 Vac, etc.).
10.3.1 RFI Filter
Built-in RFI filter option is available to reduce the conducted disturbance from the inverter to the main
power supply in the high frequency band (>150 kHz). It is necessary to meet the maximum levels of
conducted and radiated emissions of electromagnetic compatibility standards, such as EN 61800-3 and
EN 55011. For fur ther details, refer to item 10.2 INSTALL ATIONS ACCORDING TO EUROPEAN DIRECTIVE
OF ELECTROMAGNETIC COMPATIBILITY.
ATTENTION!
When inver ters with internal RFI filter is used in IT networks (neutral conductor not grounded
or grounded through a high ohmic value resistor), remove grounding screw XE1, since those
kinds of network cause damage to the filter capacitors of the inver ter.
Tab l e 5: Conducted and radiate d emission levels, and addi tional information
Inverter Model
Without E xternal RFI Filte r for
Decentralized Installation With Ext ernal RFI Filter
Conducted Emission
- Maximum Motor
Cable Length
Radiated
Emission External RFI
Filter Part
Number
(manufacturer:
XXX)
Conducted Emission -
Maximum
Motor Cabl e Length
Radiated
Emission
- Category
Category
C3
Category
C2 Category Category C2
Category
C1
Without
Metallic
Cabinet
1MW5 00A04P3S 2...C2... 10 m 5 m 30 m C2 - - - -
2MW5 00A06 P0 S2...C2... 10 m 5 m 3 0 m C2 - - - -
3MW5 00A02P6T4...C2... 10 m 5 m 30 m C3 - - - -
4MW5 00A04P3T4...C2... 10 m 5 m 30 m C 3 - - - -
5MW5 00 B0 6P5T4...C2... 6 m - 6 m C3 - - - -
6MW5 00 B10P 0T4...C2... 6 m - 6 m C3 - - - -
10.4 ACCESSORIES
The accessories are hardware resources that can be added in the application with the MW500.
The accessories are incorporated to the inverters in an easy and quick way by using the "Plug and Play"
concept. When an accessor y is connected to the inverter, the control circuitr y identifies the model and
informs the code of the accessory connected in parameter P0027. The accessory must be installed or
modified with the inverter de-energized. They may be ordered separately and are sent in their own
package containing the components and manuals with detailed instructions for their installation, operation
and setting.
11 USE OF THE HMIR TO OPERATE THE INVERTER
Press th is key to acc elera te the motor u p to the spe ed set in P 0122 within the t ime dete rmine d by the
accel eration ramp. The motor sp eed is ke pt while the key is pressed. When th e key is released, t he
motor decelerates within the time determined by the deceleration ramp, until it stops.
This fu nctio n is active when all the con ditio ns below are met:
1. Turn/S top = Stop.
2. Enable G eneral = Active.
3. P0225 = 1 in LOC and/or P0228 = 1 i n REM.
Press th is key to com mute bet ween LOCAL
and REMOTE mode.
Active when:
P0220 = 2 or 3
Press th is key to def ine the motor rotati on
direction.
Active when:
P0223 = 2 or 3 in LOC and/or
P0226 = 2 or 3 in R EM
- When in the moni toring m ode: pre ss this
key to incre ase the s peed.
- When in t he setting mod e, level 1: press th is
key to go to the previous group.
- When in the setting mod e, level 2: p re ss
this key to go to the next p arame ter.
- When in the setting mod e, level 3: pres s
this key to increase the conte nt of the
parameter.
- When in the setting mod e, level 1: pr es s
this key to ret urn to the monitor ing mod e.
- When in t he sett ing mod e, level 2:
press this key to retu rn to level 1 o f t he
setting mode.
- When in the setting mod e, level 3: pres s
this key to ca ncel th e new value (new val ue
is not save d) and return to level 2 o f t he
setting mode.
When in the moni toring m ode: pre ss this key to enter
the setting mode.
- When in the setting mod e, level 1: press th is key
to selec t the des ired pa ramete r group - i t shows th e
parameter group selected.
- When in the setting mod e, level 2: press this key
to show the parameter - it shows the con tent of the
parameter in ord er to cha nge the c ontent.
- When in the setting mod e, level 3: pres s this key to
save the new conten t of the par ameter - i t returns to
level 2 of th e setti ng mode.
When in t he moni toring m ode: pre ss this ke y to
decrease the speed.
- When in the setting mod e, level 1: press th is key to
go to the nex t group.
- When in the setting mod e, level 2: press this key to
go to the previous parameter.
- When in the setting mod e, level 3: pres s this key to
decre ase the c ontent of t he para meter
Press th is key to acc elera te the motor w ithin the time
determined by the acceleration ramp.
Active when:
P0224 = 0 in LOC or P0227 = 0 in REM
Press th is key to dec elerate the motor within t he time
determined by the deceleration ramp.
Active when:
P0224 = 0 in LOC or P0227 = 0 in REM
11.1 INDICATIONS OF DISPLAY
Main display
Menu (to select the
parameter gro ups) -
only one parameter
group is shown at
a time
Measurement unit
(it refe rs to the va lue
of the main indication)
Secondary indication
Bar graph
Inverter status
11. 2 OPERATING MODES OF THE HMI
Monitoring Mode
It is the in itial status of th e HMIR af ter the p owerin g up and of the initi aliza tion
screen, with default values
The field Men u is not act ive in thi s mode
The mai n displ ay, second ary display a nd bar graph indicate th e value s of three
parameters predefi ned by P0205, P0206 a nd P0207
From the mo nitoring mo de, when you pre ss the key ENTER/MENU, you commute
to the setting mod e
Monitoring
Setting
level 2
Setting
level 3
Setting
level 1
Enter
Menu
Enter
Menu
Enter
Menu
Back
Esc
Back
Esc
Back
Esc
Setting Mode
Level 1:
This is the firs t level of the setting mode. It is possible to choose the parameter
group us ing the keys and
The main display, secondary display, bar graph and measurement units are not
shown in t his leve l
Press t he key ENTER/MENUto g o to level 2 of the set ting mode - pa rameter sel ection
Press th e key BACK /ESC to return to the monito ring mo de.
Level 2:
O número do parâmetro é exi bido no d isplay princ ipal e o se u conteú do no
display secundário
Use the keys and to find th e desir ed para meter
Press th e key ENTER/MENU to go to level 3 of the setting mod e - modif icati on
of the parameter c ontent
Press th e key BACK /ESC to return to level 1 of the setting mode.
Level 3:
The con tent of the p arame ter is sho wn on the main dis play and the numb er of the
parameter is shown on the secondary display
Use the ke ys and to configure the new value for the selected parameter
Press th e key ENTER/MENU to confi rm the mo dification (s ave the new value) or
BACK/ ESC to cancel th e modif ication (not save t he new value). In both c ases, th e
HMIR returns to level 2 of the se tting m ode
12 START-UP PREPARATION
DANGER!
Always disconnect the main power supply before making any connection.
1. Check if the power, grounding and control connections are correct and firm.
2. Remove all materials left from the inside of the inverter.
3. Check if the motor connections and motor current and voltage match the inverter.
4. Mechanically uncouple the motor from the load. If the motor cannot be uncoupled, be sure that its
turning in any direction (clockwise or counterclockwise) will not cause damages to the machine or risk
of accidents.
5. Close the covers of the inverter.
6. Measure the power supply and verify if it is within the allowed range.
7. Apply power to the input: close the input disconnecting switch.
8. Check the result of the first time power-up:
The HMI display indicates:
12 .1 BASIC APPLICATION
Seq Display Indication/Action Seq Display Indication/Action
12
Monitoring mode
Press th e key ENTER/MENU to enter th e 1st level of
the programming mode
The PARAM group i s selected, press the keys or
until selecting the BASIC group
3 4
When th e BASIC grou p is selected press the key
ENTER/MENU
Basi c Application routi ne is sta rted. If nece ssar y, modif y
the content of "P0100 - Ac cele ration Time"
Press the key for the next parameter
5 6
If nece ssary, modif y the content of "P0101 -
Deceleration Time"
Press th e key for the next parameter
If nec essa ry, modi fy the content of "P0133 - Minimum
Speed"
Press the key for the next parameter
7 8
If nece ssar y, modify the content of "P0134 - Ma ximum
Speed"
Press th e key for the next parameter
If nece ssar y, modify the content of "P0135 - Ma ximum
Output Current"
Press th e key for the next parameter
9
To end the Start-up routine, press the key BACK /ESC
To return to the mo nitoring mod e, press the key
BACK/ ESC again
12. 2 V/F CONTROL TYPE (P0202 = 0)
Seq Display Indication/Action Seq Display Indication/Action
12
Monitoring mode
Press the key ENTER/MENU to enter 1st level of
programming mode
The PARAM group i s selected, press the keys or
until selecting the STARTUP group
3 4
When th e STARTUP group is se lecte d press the key
ENTER/MENU
If nece ssary, press ENTER/MENU to modify the
content of "P0202 - C ontrol Type" for P0202 = 0 ( V/f)
5 6
When the desired valu e is reac hed, press ENTER/
MENU to save the modification
Press th e key for the next parameter
If nec essa ry, modify the c ontent of "P0401 - Motor
Rated Current”
Press the key for the next parameter
7 8
If nece ssar y, modif y the content of "P0402 - Motor
Rated Speed"
Press th e key for the next parameter
If nece ssar y, modif y the content of "P0403 - M otor
Rated Frequency
Press th e key for the next parameter
9
To end the Start-up routine, press the Key BACK /ESC
To return to the mo nitoring mod e, press the key
BACK/ESC again
13 TECHNICAL SPECIFICATIONS
POWER DATA
Power Supply:
Tolerance: -15 % to +10 %.
Frequency: 50/60 Hz (48 Hz to 62 Hz).
Phase imbalance: ≤ 3 % of the rated phase-to-phase input voltage.
Over voltage according to Category III (EM 61010/UL 508C).
Transient voltage according to Category III.
Maximum of 10 connections per hour (1 every 6 minutes).
Typical efficiency: ≥ 97 %.
14 ELECTRONICS/GENERAL DATA
Table 6: Electronics/general data
Control Method Types of control:
- V/f (Scala r))
- VVW: voltage vector control.
PWM SVM (Space Vector Modulation)
Output frequency 0 to 50 0 Hz, resolution of 0.015 Hz
Performance V/f control Speed regulation: 1 % of th e rated speed (with slip compensation)
Speed variation range: 1:20
Vector control (VV W) Speed regulation: 1 % of the rated speedl
Speed variation range: 1:30
Inputs (*) Analog Knob additional in put for s peed reference variation
1 insulated input. Levels: (0 to 10) V or (0 to 20) mA o r (4 to 20) mA
Linearity error ≤ 0.25 %
Imped ance: 100 k Ω for voltage input, 500 Ω for current input
Programmable functions
Maximum vol tage permitted in th e input: 30 Vdc
Digital 4 insulated inputs
Programmable functions:
- active high (PNP): maximum low l evel of 15 Vdc / minimum high level of 20 Vdc
- active low (NPN): maxim um low level of 5 Vdc / min imum high leve l of 9 Vdc
Maximum input voltage of 30 Vdc
Input current: 4.5 mA
Maximum input current: 5.5 mA
Outputs (*) Relay 1 relay with NC/NO contact
Maximum voltage: 240 Vac
Maximum current: 0.5 A
Programmable functions
Transistor 1 insulated digital output open sink (uses as reference the 24 Vdc power supply)
Maximum current 150 mA (**) (maximum capacity of the 24 Vdc) power supply
Programmable functions
Power supply 24 Vdc power supply. Maximum capacity: 150 mA
10 Vdc power supply. Maximum capacity: 2 mA
Communication Interface RS-485 Insulated RS-485
Modbus-RTU protocol with maximum communication of 38.4 kbps
Safety Protection Overcurrent/phase-phase short circuit in the output
Overcurrent/phase-ground short circuit in the output
Under/overvoltage
Overtemperature in the heatsink
Overload in the motor
Overload in the power module (IGBTs)
External alarm/fault
Setting error
Human-machine
interface (keypad)
Remote keypad
(HMIR)
9 keys: Star t/S top, up arrow, down arrow, Direction of Rotation, Jo g, Local/
Remote,
BACK/ ESC and ENTER/MENU
LCD display
View/edition of all parameters
Indication accuracy:
- current: 5 % of the rated current
- speed resolution: 0.1 Hz
Enclosure Degree of protection IP66
UL type 4X
(*) The num ber and /or type of a nalog /digital i nputs /outputs ma y vary, dep ending o n the Plug -in modu le (acce ssor y) used. Fo r the tabl e above, it wa s
considered the standard plug-in module. For further information, refer to the programming manual and the guide supplied with the optional item.
(**) The ma ximum c apaci ty of 150 mA mus t be consi dered by a dding th e load of the 24 V pow er supp ly and tra nsistor o utput, th at is, the su m of the
consum ption of bo th must not ex ceed 150 mA.
15 CONSIDERED STANDARDS
Tab l e 7: Considered standards
Safety
standards
EN 61800-5-1 - safety electrical, therma l and en ergy requirements
EN 50178 - electron ic equipment for use in power installations
EN 60204-1 - safety of machine ry. Electrical equipment of machines. Part 1: generalrequirements
Note: For the machine to comply with this standard, the manufacturer of the machine is responsible
for installing an emergency stop device a nd equipment to disconnect the input power supply
EN 60146 (IEC 146) - semiconductor converters
EN 61800-2 - adjustable speed electrical power dri ve systems - par t 2: general requirements - rating
specifications for low voltage adjustable frequency AC power drive systems
Electromagnetic
compatibility (EMC)
standards
EN 61800-3 - adjustable speed electrical power dr ive systems - part 3: EMC product standard
including specific test methods
EN 55011 - limits and methods of measurem ent of radio disturbance characteristics of industrial,
scientific and medical (ISM) radio-frequency equipment
CISPR 11 - industrial, scientific and medical (ISM) radio-frequency equipment - electromagnetic
disturbanc e characteristic s - limits and methods of measu rement
EN 61000-4-2 - electromagnetic compatibility (EMC) - part 4: testing and measurement techniques
- section 2: electrostatic discharge immunity test
EN 61000-4-3 - electromagnetic compatibility (EMC) - part 4: testing and measurement techniques
- section 3: radiated, radio-frequency, electromagnetic field immunity test
EN 61000-4-4 - electromagnetic compatibility (EMC) - part 4: testing and measurement techniques
- section 4: electrical fast transient/burst immunity test
EN 61000-4-5 - electromagnetic compatibility (EMC) - part 4: testing and measurement techniques
- section 5: surge immunity test
EN 61000-4-6 - electromagnetic compatibility (EMC) - part 4: testing and measurement techniques
- section 6: immu nity to condu cted disturbance s, indu ced by radio-frequency fields
Mechanical
construction
standards
EN 60529 - degree s of protection provided by enclosures (IP code)
UL 50 - enclosures for electrical equipment
16 MAIN PAREMETERS
NOTE!
ro = read only parameter.
V/f = parameter available in V/f mode.
cfg = configuration parameter, value can only be changed with the motor stopped.
Param. Description Adjustable Range Factor y
Setting Propr. Groups
P0000 Access to Parameters 0 to 9999 0
P0001 Speed Reference 0 to 6553 5 ro READ
P0002 Motor Speed 0 to 65535 ro READ
P0003 Motor Current 0.0 to 200.0 A ro READ
P0004 DC Link Volt age (Ud ) 0 to 2000 V ro READ
P0005 Motor Frequency 0.0 to 500.0 Hz ro READ
P0006 Inverter Status 0 = Ready
1 = Run
2 = Undervoltage
3 = Fault
4 = Self-Tuning
5 = Configuration
6 = DC-Br aking
7 = Sleep M ode
ro READ
P0007 Motor Voltage 0 to 20 00 V ro READ
P0 0 11 Power Factor -1.00 to 1.00 A ro READ
P0012 DI8 to DI1 Status Bit 0 = DI1
Bit 1 = DI2
Bit 2 = DI3
Bit 3 = DI4
Bit 4 = DI5
Bit 5 = DI6
Bit 6 = DI7
Bit 7 = DI8
ro REA D, I/O
P0022 FI Hz Value 1 to 20000 Hz ro READ, I/O
P0023 Main SW Version 0.00 to 655.35 ro READ
P0030 Heatsink Temperature -20 to 150 ºC ro READ
P0037 Moto r Overl oad Ix t 0 to 100 % ro READ
P00 47 CONFIG Status 0 to 999 ro READ
P0048 Present Alar m 0 to 999 ro READ
P0049 Present Fault 0 to 999 ro READ
P0050 Last Fault 0 to 999 ro READ
P0100 Acceleration Time 0.1 to 999.0 s 10,0 s BASIC
P0101 Deceleration Time 0.1 to 999.0 s 10,0 s BASIC
P012 0 Spee d Ref. Back up 0 = Inacti ve
1 = Active
3 = Backu p by P0121 1
P0121 Speed R eference via H MI 0.0 to 50 0.0 Hz 3.0 Hz
P0124 Multis peed R ef. 1 - 500.0 to 50 0.0 Hz 3.0 Hz
P012 5 Multispeed Ref. 2 -500.0 to 500.0 Hz 10.0 (5.0) Hz
P012 6 Multi speed Ref. 3 -500.0 to 500.0 Hz 20.0 (10.0) Hz
P0127 Multis peed R ef. 4 - 500.0 to 500.0 Hz 30.0 (20.0) Hz
P012 8 Multi speed Ref. 5 -500.0 to 500.0 Hz 40.0 (3 0.0) Hz
P012 9 Multi speed Ref. 6 -500.0 to 500.0 Hz 50.0 (40.0) Hz
P013 0 Multispeed R ef. 7 - 500.0 to 50 0.0 Hz 60.0 (50.0) Hz
P0131 Mu ltisp eed Ref. 8 -500.0 to 5 00.0 Hz 66.0 (55.0) H z
P013 3 Minimum Speed 0.0 to 500.0 Hz 3.0 Hz BASIC
P013 4 Maximum Speed 0.0 to 500.0 Hz 66.0 (55.0) Hz BASIC
P013 5 Max. Output Current 0.0 to 200.0 A 1.5 x Inom BASIC,
MOTOR
P013 6 Manual Torque Boost 0.0 to 30.0 % According to
inverter model
V/f BASIC,
MOTOR
P0137 Autom. Torque Boost 0.0 to 30.0 % 0.0 % V/f MOTOR
P013 8 Slip Compensation -10.0 to 10.0 % 0.0 % V/f MOTOR
P0139 Output Current Filter 0 to 9999 ms 50 ms
P014 2 Max. Output Voltage 0.0 to 100.0 % 100.0 % cfg, V/f
P014 3 Interm. Output Voltage 0.0 to 100.0 % 66 .7 % cf g, V/f
Param. Description Adjustable Range Factor y
Setting Propr. Groups
P014 5 Field Weakening Frequency 0.0 to 500.0 Hz 60.0 (50.0) Hz cfg, V/ f
P014 6 Inter media te Freque ncy 0.0 to 500.0 Hz 40.0 (33.3) H z cf g, V/f
P015 6 Overl. C urr. 100 % Spee d 0.0 to 200.00 A 1.1 x Inom M OTOR
P0202 Control Type 0 = V/f
1 a 4 = Not Used
5 = V V W 0 cfg STAR T UP
P0204 Load/Save Parameters 0 and 1 = Not Us ed
2 = Reset P0045
3 and 4 = Not Us ed
5 = Load WEG 60 Hz
6 = Load WEG 50 H z
7 = Load Use r 1
8 = Load Use r 2
9 = Save User 1
10 = Save User 2
0cfg
P0220 LOC/REM Selection Source 0 = Always LOC.
1 = Always R EM.
2 = HMI Key (LOC)
3 = HMI Key (RE M)
4 = DIx
5 = Seria l/USB (LOC)
6 = Seria l/USB (REM)
7 and 8 = Not Us ed
9 = CO/DN/ DP (LOC)
10 = CO/DN/DP (REM)
11 = SoftPLC
4cfg I/O
P0221 LOC Reference Sel. 0 = Keypad
1 = AI1
2 = AI2
3 = AI3
4 = FI
5 = AI1 + AI2 > 0
6 = AI1 + AI2
7 = E.P.
8 = Multis peed
9 = Serial/USB
10 = Not Used
11 = CO/DN/DP
12 = SoftPLC
13 = Not Used
14 = AI1 > 0
15 = AI2 > 0
16 = AI3 > 0
17 = FI > 0
18 = Knob
18 cfg I/O
P0222 REM Refe rence Sel. See options in P0221 9 cfg I/O
P0223 LOC FWD/REV Selection 0 = Always FWD
1 = Always R EV
2 = HMI Key (F WD)
3 = HMI Key (RE V)
4 = DIx
5 = Seria l/USB (FWD)
6 = Seria l/USB (REV )
7 and 8 = Not Us ed
9 = CO/DN/ DP (H)
10 = CO/DN/DP (AH)
11 = Not Used
12 = SoftPLC
4cfg I/O
P0263 DI1 Function 0 = Not Use d
1 = Run/Stop
2 = General Enable
3 = Quick S top
4 = FWD Ru n
5 = REV Run
6 = Star t
7 = Stop
8 = Clock wise R otation Dir
9 = LOC/REM
10 = JOG
11 = Increase E.P.
12 = Decreas e E.P.
13 = Multispeed
14 = 2nd Ramp
15 to 17 = Not Used
18 = Sem Alar me Ex t.
19 = Sem Falha E xt.
20 = Reset
21 = SoftPLC
22 = Manual/Auto PID
23 = Not Used
24 = Disabl e Flyin g Star t
25 = Not Used
26 = Progra m. Off
27 = Load User 1
28 = Load Use r 2
29 = PTC
30 and 31 = Not Us ed
32 = 2nd Ramp Multispeed
33 = 2nd Ramp E.P. Ac.
34 = 2nd Ramp E.P. De.
35 = 2nd Ramp F WD Run
36 = 2nd Ramp R EV Run
37 = Start / Inc. E.P.
38 = Dec. E.P. / Stop
39 = Function 1 Application
40 = Function 2 Application
41 = Function 3 Application
42 = Function 4 Application
43 = Function 5 Application
44 = Function 6 Application
45 = Function 7 Application
46 = Function 8 Application
1cfg I/O
P0264 DI2 Function See options in P 0263 8 cfg I/O
P0265 DI3 Function See opt ions in P 0263 20 cfg I/O
P0266 DI4 Function See options in P 0263 9 cfg I/O
P0267 DI5 Function See opti ons in P0263 0 cfg I/O
P0268 DI6 Function See options in P 0263 0 cfg I/O
P0269 DI7 Function See options in P 0263 0 cfg I/O
P0270 DI8 Function See optio ns in P026 3 0 cfg I/O
P0295 VFD Rate d Curr. 0.0 to 20 0.0 A According to
inverter model
ro READ
P0296 Power Supply Rated Voltage 0 = 200 / 240 V
1 = 380 / 480 V
2 = 500 / 60 0 V
According to
inverter model
ro, cfg READ
P0297 Switching Frequency 1500 to 15000 kHz 4000 kHz
P0401 Motor Rated Current 0.0 to 200.0 A 1.0 x Inom cfg MOTOR,
STA RT U P
P0402 Motor Rated Spee d 0 to 30000 rpm 1710 (1425) rpm cfg MOTOR,
STA RT U P
P0403 Motor Rated Freque ncy 0 to 50 0 Hz 60 (50) Hz cfg MOTOR,
STA RT U P
17 FAULTS AND ALARMS
Falha / Alarme Descrição Causas Prováveis
A0046
Motor Overload
Motor overload alarm Overl oad on the motor shaft
A0050
Power Module
Overtemperature
Overtemperature alarm from the
power module temperature sensor
(NTC)
High a mbient tempe rature aroun d the inverte r (>50 °C (> 122 °F))
and high output current
Blocked or defective f an
Heatsink is too dirt y, preventing the air flow
A0090
External Alarm
Exte rnal alarm via DIx (option "No
Exte rnal A larm" in P026x)
Wirin g on DI1 to DI8 in puts are open or have poo r contact
A0700
Communication Fault
with Remote HMI
No communication with remote HMI,
but there is no speed command or
reference for this source
Check if the communication interface with the HMI is properly
configured in parameter P0312
HMI cable disconnected
F0021
Undervoltage on the
DC Link
Undervoltage fault on the
intermediate circuit
Wrong voltage supply; check if the data on the inverter label
complies with the power supply and parameter P0296
Suppl y voltage too low, producing voltage on the DC link be low
the minimum value (in P0004):
Ud < 200 Vdc in 20 0 / 240 Vac (P029 6 = 0)
Ud < 360 Vdc in 3 80 / 480 Vac (P0296 = 1)
Ud < 500 Vdc in 500 / 600 Vac (P0296 = 2)
Phase fault in the input
Fault in the pre- charge circu it
F0022
Overvoltage on the DC
Link
Overvoltage fault on the intermediate
circuit
Wrong voltage supply; check if the data on the inverter label
complies with the power supply and parameter P0296
Suppl y voltage is too hi gh, prod ucing voltag e on the DC link
above the maximum value (in P0004):
Ud > 410 Vdc in 200 / 240 Vac (P0296 = 0)
Ud > 810 Vdc in 380 / 480 Vac (P0296 = 1)
Ud > 1000 Vdc in 500 / 600 Vac (P0296 = 2)
Load ine rtia is too high or deceleration ra mp is too fast
P0151 or P0153 setting is too high
F0031
Communication Fault
with Plug-in Module
Main co ntrol cannot set a
communication link with the plug-in
module
Plug-in module is damaged
Plug-in module is not properly connected
Proble m in the identi fication of t he plug-in mo dule; refer to P0 027
for further information
F00 51
IGBTs Overtemperature
Overtemperature fault measured
on the temperature sensor of the
power pack
High ambient tempe rature a round the inverter (>50 °C (>122 °F))
and high output current
Blocked or defective f an
Heatsink is too dirt y, preventing the air flow
F0070
Overcurrent/Short
Circuit
Overcurrent or short circuit on the
output, DC link or braking resistor
Short circuit between two motor phases
Short circuit of the rheostatic braking resistor connecting cables
IGBTs module in short circuit or damaged
Star t with too shor t acceleration ram p
Start with motor spinning without the Flying Start function
F0072
Motor Overload
Motor Ove rload Fault (60 s in
1.5xInom)
P0156, P0157 and P0158 settin g is too low in relati on to the
motor operating current
Overl oad on the motor shaft
F0080
CPU Fault (Watchdog)
Fault related to the supervision
algorithm
Electric noise
Inverter firmware fault
F0084
Auto-diagnosis Fault
Fault related to the automatic
identificati on algorith m of the inverter
hardware and plug-in module
Poor contact in the connection between the main control and
the power pack
Hardware not compatible with the firmware version
Defect on the internal circui ts of the inverte r
F0091
External Fault
Exte rnal fault vi a DIx (“N o External
Fault” in P026x)
Wirin g on DI1 to DI8 in puts are open or have poo r contact
NOTE!
For further information, refer www.weg.net.
Document: 10003693218 / 00