WEG CFW-11 Series Owner's manual

PROGRAMMING MANUAL
Software Version: 2.0X
Document: 0899.5620 / 03
Language: English
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Summary
Chapter 0
Quick Parameter Reference, Faults and Alarms
Quick Parameter Reference ...............................................................................................................0-1
Quick Fault and Alarm Reference .....................................................................................................0-31
Chapter 1
Safety Notices
1.1 Safety Notices in this Manual .......................................................................................................1-1
1.2 Safety Notices on the Product ......................................................................................................1-1
1.3 Preliminary Recommendations .....................................................................................................1-2
Chapter 2
General Information
2.1 About this Manual .....................................................................................................................2-1
2.2 Terminology and Definitions.........................................................................................................2-1
2.2.1 Terms and Definitions Used in the Manual ...........................................................................2-1
2.2.2 Numerical Representation ..................................................................................................2-3
2.2.3 Symbols for the Parameter Properties Description .................................................................2-3
Chapter 3
About the CFW-11
3.1 About the CFW-11 ....................................................................................................................3-1
Chapter 4
Keypad (HMI)
4.1 Keypad (HMI) .............................................................................................................................4-1
Chapter 5
Programming Basic Instructions
5.1 Parameter Structure .....................................................................................................................5-1
5.2 Groups Accessed in the Option Menu in the Monitoring Mode .......................................................5-2
5.3 Password Setting in P0000 ..........................................................................................................5-2
5.4 HMI [30] ...................................................................................................................................5-3
5.5 Date and Time Setting .................................................................................................................5-8
5.6 Display Indications in the Monitoring Mode Settings ......................................................................5-9
5.7 Incompatibility Between Parameters ............................................................................................5-11
Chapter 6
Inverter Model and Accessories Identification
6.1 Inverter Data [42] .......................................................................................................................6-2
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Summary
Chapter 7
Starting-Up and Settings
7.1 Backup Parameters [06] .............................................................................................................7-1
Chapter 8
Available Control Types
8.1 Control Types .............................................................................................................................8-1
Chapter 9
Scalar Control (V/f)
9.1 V/f Control [23] .........................................................................................................................9-2
9.2 Adjustable V/f Curve [24]............................................................................................................9-6
9.3 V/f Current Limitation [26] ..........................................................................................................9-7
9.4 V/f DC Voltage Limitation [27]...................................................................................................9-10
9.5 Start-up in the V/f Control Mode ................................................................................................9-13
Chapter 10
VVW Control
10.1 VVW Control [25] ..................................................................................................................10-3
10.2 Motor Data [43] .....................................................................................................................10-3
10.3 VVW Control Mode Start-up ...................................................................................................10-4
Chapter 11
Vector Control
11.1 Sensorless Control and with Encoder .......................................................................................11-1
11.2 I/f Mode (sensorless) ..............................................................................................................11-5
11.3 Self-Tuning .............................................................................................................................11-5
11.4 Optimal Flux for Sensorless Vector Control ...............................................................................11-6
11.5 Torque Control .......................................................................................................................11-7
11.6 Optimal Braking .....................................................................................................................11-8
11.7 Motor Data [43] ..................................................................................................................11-10
11.7.1 Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet .............11-14
11.8 Vector Control [29] ...............................................................................................................11-15
11.8.1 Speed Regulator [90] ................................................................................................11-15
11.8.2 Current Regulator [91] ..............................................................................................11-18
11.8.3 Flux Regulator [92] ...................................................................................................11-19
11.8.4 I/f Control [93] .........................................................................................................11-21
11.8.5 Self-Tuning [05] and [94] ..........................................................................................11-22
11.8.6 Torque Current Limitation [95] ...................................................................................11-26
11.8.7 DC Link Regulator [96] ..............................................................................................11-28
11.9 Start-up in the Vector Modes Sensorless and with Encoder .......................................................11-30
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Summary
Chapter 12
Functions Common to All the Control Modes
12.1 Ramps [20] ...........................................................................................................................12-1
12.2 Speed References [21] ............................................................................................................12-3
12.3 Speed Limits [22]....................................................................................................................12-5
12.4 Multispeed [36] .....................................................................................................................12-6
12.5 Electronic Potentiometer [37] ...................................................................................................12-9
12.6 Zero Speed Logic [35] ..........................................................................................................12-10
12.7 Flying Start/Ride-Through [44] ...............................................................................................12-11
12.7.1 V/f Flying Start ..........................................................................................................12-12
12.7.2 Vector Flying Start .....................................................................................................12-12
12.7.2.1 P0202=3 ......................................................................................................12-12
12.7.2.2 P0202=4 ......................................................................................................12-14
12.7.3 V/f Ride-Through .......................................................................................................12-15
12.7.4 Vector Ride-Through ..................................................................................................12-16
12.8 DC Braking [47]..................................................................................................................12-19
12.9 Skip Speed [48] ..................................................................................................................12-23
12.10 Search of Zero of the Encoder .............................................................................................12-24
Chapter 13
Digital and Analog Inputs and Outputs
13.1 I/O Configuration [07] ...........................................................................................................13-1
13.1.1 Analog Inputs [38] ......................................................................................................13-1
13.1.2 Analog Outputs [39] ...................................................................................................13-6
13.1.3 Digital Inputs [40] .....................................................................................................13-11
13.1.4 Digital Outputs / Relays [41] .....................................................................................13-19
13.2 Local Command [31] ...........................................................................................................13-28
13.3 Remote Command [32] ........................................................................................................13-28
13.4 3-Wire Command [33] .........................................................................................................13-33
13.5 Forward Run/Reverse Run Commands [34] .............................................................................13-33
Chapter 14
Dynamic Braking
14.1 Dynamic Braking [28] .............................................................................................................14-1
Chapter 15
Faults and Alarms
15.1 Motor Overload Protection ......................................................................................................15-1
15.2 Motor Overtemperature Protection ...........................................................................................15-2
15.3 Protections [45] ......................................................................................................................15-4
15.4 Motor Overtemperature Protection Using the IOE-01, IOE-02 or IOE-03 Module .....................15-16
15.4.1 PTC Type Temperature Sensor.....................................................................................15-17
15.4.2 PT100 or KTY84 Temperature Sensor Type ..................................................................15-18
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Summary
Chapter 16
Read Only Parameters [09]
16.1 Fault History [08] ....................................................................................................................16-8
Chapter 17
Communication [49]
17.1 RS-232 and RS-485 Serial Interface .........................................................................................17-1
17.2 CAN Interface – CANopen/DeviceNet ......................................................................................17-1
17.3 Anybus-CC Interface ...............................................................................................................17-2
17.4 Profibus DP Interface ...............................................................................................................17-3
17.5 Communication States and Commands ....................................................................................17-4
Chapter 18
SoftPLC [50]
18.1 SoftPLC .................................................................................................................................18-1
18.2 I/O Configuration [07] ...........................................................................................................18-1
18.2.1 Digital Inputs [40] .......................................................................................................18-1
18.2.2 Digital Outputs [41] ....................................................................................................18-2
Chapter 19
Trace Function [52]
19.1 Trace Function ........................................................................................................................19-1
Chapter 20
PID Regulator [46]
20.1 Description and Definitions .....................................................................................................20-1
20.2 Commissioning ......................................................................................................................20-3
20.3 Sleep Mode ...........................................................................................................................20-8
20.4 Monitoring Mode Screens .......................................................................................................20-8
20.5 Connection of a 2-Wire Transducer .........................................................................................20-9
20.6 Parameters .............................................................................................................................20-9
20.7 Academic PID ......................................................................................................................20-16
Chapter 21
PM Vector Control
21.1 Permanent Magnet Synchronous Motors (PMSM) .......................................................................21-1
21.2 Sensorless PM Control and PM With Encoder ............................................................................21-1
21.2.1 Sensorless PM - P0202 = 7 .........................................................................................21-1
21.2.2 PM with Encoder - P0202 = 6 .....................................................................................21-3
21.2.3 Modified Functions ......................................................................................................21-4
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Summary
21.3 Programming Basic Instructions – Incompatibility Between Parameters .........................................21-4
21.4 Inverter Model and Accessories Identification ............................................................................21-4
21.5 Torque Control .......................................................................................................................21-5
21.6 Motor Data [43] and Self-Tuning [05] and [94] ........................................................................21-6
21.7 PM Vector Control [29] ...........................................................................................................21-8
21.7.1 Speed Regulator [90] ..................................................................................................21-8
21.7.2 Current Regulator [91] ................................................................................................21-9
21.7.3 Flux Regulator [92] .....................................................................................................21-9
21.7.4 Torque Current Limitation [95] ...................................................................................21-10
21.7.5 DC Link Regulator [96] ..............................................................................................21-11
21.7.6 Flying Start/Ride-Through [44] ...................................................................................21-11
21.7.7 DC Braking [47] .......................................................................................................21-12
21.7.8 Encoder Zero Position Search .....................................................................................21-12
21.8 PM Vector Control Mode Start-Up ..........................................................................................21-12
21.9 Faults and Alarms .................................................................................................................21-17
21.10 Read-only Parameters [09] ..................................................................................................21-17
21.11 Speed Limits .......................................................................................................................21-17
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Quick Parameter Reference, Faults and Alarms
0-1
0
Parameter Function Adjustable Range Factory Setting User
Setting Properties Groups Pag.
P0000 Access to Parameters 0 to 9999 0 - - 5-2
P0001 Speed Reference 0 to 18000 rpm - RO 09 16-1
P0002 Motor Speed 0 to 18000 rpm - RO 09 16-1
P0003 Motor Current 0.0 to 4500.0 A - RO 09 16-2
P0004 DC Link Voltage (Ud) 0 to 2000 V - RO 09 16-2
P0005 Motor Frequency 0.0 to 1020.0 Hz - RO 09 16-2
P0006 VFD Status 0 = Ready
1 = Run
2 = Undervoltage
3 = Fault
4 = Self-Tuning
5 = Configuration
6 = DC-Braking
7 = STO
- RO 09 16-2
P0007 Motor Voltage 0 to 2000 V - RO 09 16-3
P0009 Motor Torque -1000.0 to 1000.0 % - RO 09 16-3
and
21-17
P0010 Output Power 0.0 to 6553.5 kW - RO 09 16-4
P0012 DI8 to DI1 Status Bit 0 = DI1
Bit 1 = DI2
Bit 2 = DI3
Bit 3 = DI4
Bit 4 = DI5
Bit 5 = DI6
Bit 6 = DI7
Bit 7 = DI8
- RO 09, 40 13-11
P0013 DO5 to DO1 Status Bit 0 = DO1
Bit 1 = DO2
Bit 2 = DO3
Bit 3 = DO4
Bit 4 = DO5
- RO 09, 41 13-19
P0014 AO1 Value 0.00 to 100.00 % - RO 09, 39 13-6
P0015 AO2 Value 0.00 to 100.00 % - RO 09, 39 13-6
P0016 AO3 Value -100.00 to 100.00 % - RO 09, 39 13-6
P0017 AO4 Value -100.00 to 100.00 % - RO 09, 39 13-6
P0018 AI1 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1
P0019 AI2 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1
P0020 AI3 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1
P0021 AI4 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1
P0023 Software Version 0.00 to 655.35 - RO 09, 42 6-2
P0025 DI16 to DI9 Status Bit 0 = DI9
Bit 1 = DI10
Bit 2 = DI11
Bit 3 = DI12
Bit 4 = DI13
Bit 5 = DI14
Bit 6 = DI15
Bit 7 = DI16
RO 09, 40 18-1
P0026 DO13 to DO6 Status Bit 0 = DO6
Bit 1 = DO7
Bit 2 = DO8
Bit 3 = DO9
Bit 4 = DO10
Bit 5 = DO11
Bit 6 = DO12
Bit 7 = DO13
RO 09, 41 18-2
P0027 Accessories Config. 1 0000h to FFFFh - RO 09, 42 6-2
P0028 Accessories Config. 2 0000h to FFFFh - RO 09, 42 6-2
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Quick Parameter Reference, Faults and Alarms
0-2
0Parameter Function Adjustable Range Factory Setting User
Setting Properties Groups Pag.
P0029 Power Hardware Config Bit 0 to 5 = Rated
Current
Bit 6 and 7 = Rated
Voltage
Bit 8 = EMC Filter
Bit 9 = Safety Relay
Bit 10 = (0)24V/(1)DC
Link
Bit 11 = (0)RST/(1)DC
Link
Bit 12 = Dyn.Brak. IGBT
Bit 13 = Special
Bit 14 and 15 = Reserved
- RO 09, 42 6-4
P0030 IGBTs Temperature U -20.0 to 150.0 °C - RO 09, 45 15-4
P0031 IGBTs Temperature V -20.0 to 150.0 °C - RO 09, 45 15-4
P0032 IGBTs Temperature W -20.0 to 150.0 °C - RO 09, 45 15-4
P0033 Rectifier Temperature -20.0 to 150.0 °C - RO 09, 45 15-4
P0034 Internal Air Temp. -20.0 to 150.0 °C - RO 09, 45 15-4
P0036 Fan Heatsink Speed 0 to 15000 rpm - RO 09 16-6
P0037 Motor Overload Status 0 to 100 % - RO 09 16-6
P0038 Encoder Speed 0 to 65535 rpm - RO 09 16-6
P0039 Encoder Pulses Count 0 to 40000 0 RO 09 16-6
P0040 PID Process Variable 0.0 to 100.0 % - RO 09, 46 20-9
P0041 PID Setpoint Value 0.0 to 100.0 % - RO 09, 46 20-9
P0042 Time Powered 0 to 65535 h - RO 09 16-7
P0043 Time Enabled 0.0 to 6553.5 h - RO 09 16-7
P0044 kWh Output Energy 0 to 65535 kWh - RO 09 16-7
P0045 Fan Enabled Time 0 to 65535 h - RO 09 16-8
P0048 Present Alarm 0 to 999 - RO 09 16-8
P0049 Present Fault 0 to 999 - RO 09 16-8
P0050 Last Fault 0 to 999 - RO 08 16-9
P0051 Last Fault Day/Month 00/00 to 31/12 - RO 08 16-9
P0052 Last Fault Year 00 to 99 - RO 08 16-10
P0053 Last Fault Time 00:00 to 23:59 - RO 08 16-11
P0054 Second Fault 0 to 999 - RO 08 16-9
P0055 Second Flt. Day/Month 00/00 to 31/12 - RO 08 16-9
P0056 Second Fault Year 00 to 99 - RO 08 16-10
P0057 Second Fault Time 00:00 to 23:59 - RO 08 16-11
P0058 Third Fault 0 to 999 - RO 08 16-9
P0059 Third Fault Day/Month 00/00 to 31/12 - RO 08 16-9
P0060 Third Fault Year 00 to 99 - RO 08 16-10
P0061 Third Fault Time 00:00 to 23:59 - RO 08 16-11
P0062 Fourth Fault 0 to 999 - RO 08 16-9
P0063 Fourth Flt. Day/Month 00/00 to 31/12 - RO 08 16-9
P0064 Fourth Fault Year 00 to 99 - RO 08 16-10
P0065 Fourth Fault Time 00:00 to 23:59 - RO 08 16-11
P0066 Fifth Fault 0 to 999 - RO 08 16-9
P0067 Fifth Fault Day/Month 00/00 to 31/12 - RO 08 16-9
P0068 Fifth Fault Year 00 to 99 - RO 08 16-10
P0069 Fifth Fault Time 00:00 to 23:59 - RO 08 16-11
P0070 Sixth Fault 0 to 999 - RO 08 16-9
P0071 Sixth Fault Day/Month 00/00 to 31/12 - RO 08 16-9
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