Weslo Gym 2500 User manual

USER'S MANUAL
Model No. WLEVSY29220
Serial No.
Write the serial number in the
space above for reference.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
www.iconeurope.com
Visit our website at
QUESTIONS?
As a manufacturer, we are
committed to providing com-
plete customer satisfaction. If
you have questions, or if there
are missing parts, please call:
Or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: [email protected]
08457 089 009
Serial Number Decal

2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the centre of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
WESLO is a registered trademark of ICON Health & Fitness, Inc.

3
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
5. Make sure that all parts are properly tight-
ened each time you use the weight system.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion.
9. The weight system is designed to support a
maximum user weight of 300 pounds.
10. Always stand on a foot plate when perform-
ing an exercise that could cause the weight
system to tip.
11. Never release the press arm, butterfly arms,
leg lever, lat bar, handle, or ankle strap whilst
weights are raised. The weights will fall with
great force.
12. Make sure that the cables remain on the pul-
leys at all times. If the cables bind whilst you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
14. If you feel pain or dizziness at any time whilst
exercising, stop immediately and begin cool-
ing down.
15. The decal shown
here has been
placed on the
weight system in
the location shown
on page 4. If the
decal is missing or
illegible, call our
Customer Service
Department at
08457 089 009 and
order a free replace-
ment decal. Apply
the decal in the
location shown.
• Misuse of this
product may result in
serious injury.
WARNING
!
• Read user’s manual
and follow all warnings
and operating instruc-
tions prior to use.
• Replace label if
damaged, illegible,
or removed.
• Do not allow children
on or around machine.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 85 in.
Width: 39 in.
Length: 52 in.
Foot Plate
Low Pulley Station
High Pulley Station
Left Side
Right Side
Lat Bar
Warning
Decal
Leg Lever
Butterfly Arms
Press Arm
Preacher Pad
Weight Stack Seat
Backrest
Thank you for selecting the versatile WESLO®GYM
2500 weight system. The WESLO®GYM 2500 weight
system offers a selection of weight stations designed
to develop every major muscle group of the body.
Whether your goal is to tone your body, build dramatic
muscle size and strength, or improve your cardiovas-
cular system, the weight system will help you to
achieve the specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, please call our Customer Service
Department at 08457 089 009. To help us assist you,
please note the product model number and serial
number before calling. The model number is
WLEVSY29220. The serial number can be found on a
decal attached to the weight system (see the front
cover of this owner's manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
Note: The terms “right side” and “left side”
are determined relative to a person sitting
on the seat; they do not correspond to right
and left on the drawings in the manual.

5
1
241
41 56
Indents
68
56 51
1
1. Before beginning assembly, be sure that you
have read and understand the information in
the box above.
Press a 50mm Square Inner Cap (51) into the
end of the Base (1). Press a 50mm Square Outer
Cap (41) onto each end of the Stabiliser (2).
Insert four M10 x 65mm Carriage Bolts (56) up
through the Base (1) and the Stabiliser (2) as
shown.
Slide the bracket on the Base (1) onto the M10 x
65mm Carriage Bolts (56) in the Stabiliser (2).
Hand tighten an M10 Nylon Locknut (68) onto
each Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
Frame Assembly
•Assembly requires two people.
•Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
•As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
•For help identifying small parts, use the PART
IDENTIFICATION CHART at the centre of this
manual.
The following tools (not included) are required
for assembly:
• Two adjustable spanners
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly,
and soapy water.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight system can be assembled suc-
cessfully by anyone. However, it is important to
realise that the weight system has many parts
and that the assembly process will take time.
Most people find that by setting aside plenty of
time, assembly will go smoothly.
ASSEMBLY

6
2. Slide the Upright (3) onto the M10 x 65mm
Carriage Bolts (56) in the Base (1). Hand tighten
an M10 Nylon Locknut (68) onto each Carriage
Bolts. Do not tighten the Nylon Locknuts yet.
Press a 25mm Square Inner Cap (54) into the
Upright (3).
3. Place two Weight Bumpers (19) over the indicat-
ed holes in the bracket on the Base (1). Insert the
two Weight Guides (16) into the holes and attach
them to the Base with an M10 x 155mm Bolt (76),
two 19mm Spacers (29), two M10 Washers (62),
and an M10 Nylon Locknut (68). Be sure the
lock holes in the Weight Guides are closer to
the bottom.
Slide the nine Weights (18) onto the Weight
Guides (16). Be sure the pin grooves are on
the side shown.
Insert the Weight Tube Bumper (25) into the bot-
tom of the Weight Tube (26). Insert the Weight
Tube into the centre hole in the Weights (18).
Lubricate the indicated holes in the Top Weight
(17). Slide the Top Weight onto the Weight
Guides (16). Be sure the pin groove in the Top
Weight is on the bottom.
2
3
3
54
68
56
1
62
62
76
17
68
29
29
26
25
Pin
Groove
Lock
Hole
19
18
1
Bracket
16 Lubricate

7
4. Attach the two Base Supports (22) to the
Stabiliser (2) with two M10 x 70mm Bolts (64),
two M10 Washers (62), and two M10 Nylon
Locknuts (68).
Attach the Base Supports (22) to the Base (1)
with an M10 x 73mm Bolt (80) and an M10 Nylon
Locknut (68).
Do not tighten the M10 Nylon Locknuts (68) yet.
5. Press two 50mm Square Inner Caps (51) into the
ends of the Top Frame (4). Press two 45mm
Square Inner Caps (52) into the crossbar on the
Top Frame.
Attach the Top Frame (4) to the Upright (3) with
the Support Plate (86), two M10 x 70mm Bolts
(64), and two M10 Nylon Locknuts (68).
Attach the Top Frame (4) between the Weight
Guides (16) with an M10 x 155mm Bolt (76), two
M10 Washers (62), two 19mm Spacers (29), and
an M10 Nylon Locknut (68).
Tighten the M10 Nylon Locknuts (68) used in
steps 1–5.
6
4
5
2
1
51
51
52
52
4
29 86
64
29
76
62
62
68
68
68
16
62
68
68
68
64
22
22
80
64
3
50 49
9
10
49
Lubricate
Axles
Axle
Hole
Teeth
Bracket
Bracket
73
50
49
73
52
52
4
55
55
Arm Assembly
6. Lubricate both axles on the Top Frame (4) with
grease. Identify the Right Butterfly Arm (10) by
observing the position of the bracket. Press a
27mm x 63mm Plastic Bushing (55) into the
Butterfly Arm, and slide the Butterfly Arm onto the
right axle on the Top Frame. Be sure that the
upper end of the Butterfly Arm is behind the
indicated bracket on the Top Frame.
Place two 25mm Retainers (50) on top of a 25mm
Cover Cap (49), and orient them as shown in the
inset drawing. Tap the Retainers and the Cover
Cap onto the right axle on the Top Frame (4).
Attach the Left Butterfly Arm (9) in the same
manner.
Press 45mm Square Inner Caps (52) into the lower
ends of the Butterfly Arms (9, 10). Wet the ends of
the Butterfly Arms with soapy water, and slide the
Large Foam Pads (73) onto them.

8
7. Press a 25mm x 22mm Plastic Bushing (81) onto
each welded spacer on the Press Frame (6).
Slide the Press Frame into place on the Base (1).
Note: This will be a tight fit. The Plastic
Bushings should fit onto the ends of the indi-
cated tube in the Base. Be sure that the cage
is on the side shown.
Lubricate the M10 x 195mm Bolt (75) with
grease. Attach the Press Frame (6) to the Base
(1) with the Bolt and an M10 Nylon Locknut (68).
Do not overtighten the Nylon Locknut; the
Press Frame must be able to pivot easily.
Press a 45mm Square Inner Cap (52) into the top
of a Press Arm (7). Press a 25mm Round Inner
Cap (74) into the outer end of the handle on the
Press Arm. Slide a Handgrip (31) onto the handle.
Attach the Press Arm (7) to one side of the Press
Frame (6) with two M8 x 63mm Bolts (69) and
two M8 Nylon Locknuts (58).
Assemble the other Press Arm (7) in the same
manner.
8. During steps 8 through 26, refer to the CABLE
DIAGRAM on page 19 of this manual to verify
proper cable routing.
Locate the Medium Cable (48). Wrap the Cable
around a 90mm Pulley (44). Attach the Pulley to
the Top Frame (4) with an M10 x 90mm Bolt (83),
an M10 Washer (62), and an M10 Nylon Locknut
(68). Be sure that the Cable is between the
Pulley and the hook, and that the end of the
Cable with the ball is on the indicated side of
the hook.
9. Wrap the Medium Cable (48) around a “V”-Pulley
(45). Attach the Pulley and a Long Cable Trap
(46) to the bracket on the side of the Upright (3)
with an M10 x 57mm Bolt (59) and an M10 Nylon
Locknut (68). Be sure the Cable Trap is turned
to hold the Cable in the groove of the Pulley.
8
9
58
7
31
69
7
74
48
Hook
4
45 46 59
83
62
44
68
6
81
68
75
Tube
Lubricate
Cage
Welded Spacer
1
7
3
68
48
Cable Assembly
52

9
13
10
11
12
48
46
46
59
59
45 68
9
10
45
77
4
58
48
20
44
68
85
82
68
4
68
91
65
44
82
48
43
Small
Tab
43
44
48
10. Wrap the Medium Cable (48) around a “V”-Pulley
(45). Attach the Pulley and a Long Cable Trap
(46) to the bracket on the Left Butterfly Arm (9)
with an M10 x 57mm Bolt (59) and an M10 Nylon
Locknut (68). Be sure the Cable Trap is turned
to hold the Cable in the groove of the Pulley.
Repeat this step with the Right Butterfly Arm
(10).
11. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley and a Cable Trap
(85) to the Pulley Bracket (20) with an M10 x
45mm Bolt (82) and an M10 Nylon Locknut (68).
Be sure the Cable Trap is turned to hold the
Cable in the groove of the Pulley.
Attach the Pulley Bracket (20) to the Top Frame
(4) with an M8 x 117mm Bolt (77) and an M8
Nylon Locknut (58). Do not overtighten the
Nylon Locknut; the Bracket must be able to
pivot easily.
12. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley and two Pulley
Covers (43) to the second set of holes from the
top of the two Pulley Plates (91) with an M10 x
52mm Bolt (65) and an M10 Nylon Locknut (68).
Be sure the Small Tabs on the Pulley Covers
are on top.
13. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley to the bracket on
the Top Frame (4) with an M10 x 45mm Bolt (82)
and an M10 Nylon Locknut (68).

10
15. Attach the Medium Cable (48) to the Small “U”-
Bracket (24) with an M8 Nylon Locknut (58) and
an M8 Washer (60). See the inset drawing. Do
not overtighten the Nylon Locknut; it should
be threaded onto the end of the Cable only
two turns.
Attach the Small “U”-Bracket (24) to the Weight
Tube (26) with an M8 x 42mm Bolt (79) and an
M8 Nylon Locknut (58). Do not overtighten the
Nylon Locknut; the “U”-Bracket must be able
to pivot on the Weight Tube.
16. Locate the Short Cable (90). Wrap the Cable
around a 90mm Pulley (44). Attach the Pulley and
two Pulley Covers (43) to the bracket on the back
of the Upright (3) with an M10 x 52mm Bolt (65)
and an M10 Nylon Locknut (68). Be sure the
large tabs on the Pulley Covers are on the
side shown, and that the Cable is between the
Pulley and the rod on the side of the Upright.
17. Wrap the Short Cable (90) around a 90mm Pulley
(44). Attach the Pulley and two Pulley Covers (43)
to the upper set of holes in the Long “U”-Bracket
(23) with an M10 x 52mm Bolt (65) and an M10
Nylon Locknut (68). Be sure the small tabs on
the Pulley Covers are on the side shown.
15
16
17
79
24
58
44
43
43
68 3
65
Large
Tabs
90
Small
Tabs
65
90
43
43 44
23
68
48
48
24
26
58
60
14. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley to the bracket on
the Top Frame (4) with an M10 x 45mm Bolt (82)
and an M10 Nylon Locknut (68).
14
68
4
44
82
48

11
18. Wrap the Short Cable (90) around a 90mm Pulley
(44). Attach the Pulley and two Pulley Covers (43)
to the second set of holes in the two Pulley Plates
(91) with an M10 x 52mm Bolt (65) and an M10
Nylon Locknut (68). Be sure the small tabs on
the Pulley Covers are on the side shown.
19. Attach the end of the Short Cable (90) to the
Base (1) with an M10 x 70mm Bolt (64), two M10
Washers (62), and an M10 Nylon Locknut (68).
18
Small
Tab
43
43
44
91
68
90
65
68
64
1
90
62
62
19
20. Locate the Long Cable (47). Route the Cable
through the cage on the Press Frame (6). Attach
a 90mm Pulley (44) to the Press Frame with an
M10 x 195mm Bolt (75) and an M10 Nylon
Locknut (68). Be sure that the end of the Cable
with the ball is on the indicated side of the
cage.
21. Wrap the Long Cable (47) around a 90mm Pulley
(44). Attach the Pulley and two Pulley Covers (43)
to the lower hole in the Upright (3) with an M10 x
98mm Bolt (78), an M10 Washer (62), and an
M10 Nylon Locknut (68). Be sure the small tabs
on the Pulley Covers are on the side shown.
20
21
44
68
675
47
Cage
Ball
3
Small
Tabs
62
78
43
43
44
47
68

12
22. Wrap the Long Cable (47) around a 90mm Pulley
(44). Attach the Pulley and two Pulley Covers (43)
to Press Frame (6) with an M10 x 85mm Bolt
(66), an M10 Washer (62), and an M10 Nylon
Locknut (68). Be sure the large tabs on the
Pulley Covers are on the side shown.
23. Wrap the Long Cable (47) around a 90mm Pulley
(44). Attach the Pulley and two Pulley Covers (43)
to the indicated hole in the Upright (3) with an
M10 x 98mm Bolt (78), an M10 Washer (62), and
an M10 Nylon Locknut (68). Be sure the large
tabs on the Pulley Covers are on the side
shown.
24. Wrap the Long Cable (47) around a 90mm Thick
Pulley (93). Attach the Pulley and two Pulley
Covers (43) to the bracket on the Upright (3) with
an M10 x 52mm Bolt (65) and an M10 Nylon
Locknut (68). Be sure the Large tabs on the
Pulley Covers are on the side shown.
25. Wrap the Long Cable (47) around a 90mm Thick
Pulley (93). Attach the Pulley and two Pulley
Covers (43) to the bracket on the Base (1) with
an M10 x 52mm Bolt (65) and an M10 Nylon
Locknut (68). Be sure the small tabs on the
Pulley Covers are on the side shown.
22
23
43
43
62
68
3
78
44
47
44
47
6
43
43
62
68
66
Large
Tabs
Large
Tabs
Large
Tabs
24
3
47
65
43
43
68 93
Large
Tabs
25
47 65
43
43
68 1
93

13
26. Attach the end of the Long Cable (47) to the Long
“U”-Bracket (23) with an M8 Nylon Locknut (58)
and an M8 Washer (60). See the inset drawing.
Do not overtighten the Nylon Locknut; it
should be threaded onto the end of the Cable
so only two threads are showing above the
nut.
27. Press two 38mm Square Inner Cap (53) into the
Seat Frame (5).
Insert the M6 x 50mm Carriage Bolt (71) into the
centre hole in the Seat Plate (42). Attach the Seat
Plate to the Seat (12) with two M6 x 16mm
Screws (67).
Insert the M6 x 50mm Carriage Bolt (71) into the
indicated hole in the Seat Frame (5). Tighten an
M6 Nylon Locknut (61) and an M6 Washer (63)
onto the Carriage Bolt.
Attach the other end of the Seat (12) to the Seat
Frame (5) with an M6 Washer (63) and the M6 x
50mm Screw (70).
27
12
71
42
67
53
5
53
63
61
70
58
58
47
23
47
23
Seat Assembly
26
60
28. Press two 38mm Square Inner Caps (53) into the
Leg Lever (8). Attach the Seat Bumper (40) to the
Seat Frame (5) with an M4 x 20mm Screw (84)
and an M6 Washer (63).
Lubricate the M10 x 62mm Bolt (87) with grease.
Attach the Leg Lever (8) to the Seat Frame (5)
with the Bolt and an M10 Nylon Locknut (68). Do
not overtighten the Nylon Locknut; the Leg
Lever must be able to pivot freely.
Attach an Eyebolt (88) to the Leg Lever (8) from
the direction shown with an M8 Washer (60) and
an M8 Nylon Locknut (58).
28
5
53
58
84
63
40
68
8
88
53
60
87
Lubricate

29. Rest the Seat Frame (5) on the indicated pin in
the Upright (3). Attach the Seat Frame to the
Upright with an M8 x 65mm Carriage Bolt (57)
and the Seat Knob (21).
30. Attach the Backrest (11) to the Upright (3) with
two M6 x 63mm Screws (72) and two M6
Washers (63).
29
5
3
21
57
Pin
30
3
11
72
72
63
63
31. Press four 19mm Round Inner Caps (39) into the
ends of the two Pad Tubes (37).
Insert one Pad Tube (37) into the Seat Frame (5).
Slide two Foam Pads (38) onto the ends of the
Pad Tube.
Insert the other Pad Tube (37) into the Leg Lever
(8). Slide two Foam Pads (38) onto the ends of
the Pad Tube.
31
5
38 37
37
39
39
8
38
38
14

33. Attach the Preacher Pad (13) to the Preacher
Post (14) with two M6 x 16mm Screws (67). 33
13
14
32. Attach the Shroud (89) to the bracket on the Top
Frame (4) with two M6 x 16mm Screw (67) and
two M6 Washers (63).
Attach the Shroud (89) to the bracket on the Base
(1) with two M6 x 16mm Screws (67) and two M6
Washers (63).
32 4
67
67
89
63
63
67
63 67
63
1
67
35. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over
the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE
DIAGRAM on page 19 of this manual for proper cable routing. If there is any slack in the cables, you
will need to remove it by tightening the cables; see TROUBLESHOOTING AND MAINTENANCE on
page 20.
15
34. Slide two Handgrips (31) onto the ends of the Lat
Bar (32). 34 31
31
32

16
ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the accessories, make sure that they are in the correct starting position for the
exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the
effectiveness of the exercise will be reduced.
48
32
90
35
18
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (30) under the desired Weight
(18). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6 pounds to 118.5
pounds, in increments of 12.5 pounds. Note: Due to
the cables and pulleys, the actual amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 18 to find the actual amount of
resistance at each weight station.
ATTACHING THE ACCESSORIES TO THE HIGH
OR LOW PULLEY STATION, OR LEG LEVER
Attach the Lat Bar (32) to the Medium Cable (48) with
a Cable Clip (35). For some exercises, the Chain (not
shown) should be attached between the Lat Bar and
the Cable with two Cable Clips. Adjust the length of
the Chain between the Lat Bar and the Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
Note: The seat frame must be removed from the
front upright before the Short Cable (not shown)
is used. (See ATTACHING AND REMOVING THE
SEAT on page 17.)
The Ankle Strap (not shown) or Handle (not shown)
can be attached to the Medium Cable (not shown),
the Long Cable (47), the Short Cable (90), or Leg
Lever (not shown) in the same manner.
LOCKING THE WEIGHT STACK
To prevent unauthorised use of the weight system,
insert the Locking Bar (27) into the indicated hole in
one of the Weight Guides (16) and secure the
Locking Bar with the Lock (28).
Remove the Lock (28) and Locking Bar (27) to use
the weight system again.
27
28
16
30

17
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (5) onto the indi-
cated pin on the Upright (3). Attach the Seat Frame to
the Upright with the M8 x 65mm Carriage Bolt (57)
and the Seat Knob (21).
For some exercises, the Seat (12) must be removed.
First, be sure that the Chain (not shown) is not
attached to the Leg Lever (8). Next, remove the Seat
Knob (21) and the M8 x 65mm Carriage Bolt (57)
from the Seat Frame (5). Lift the Seat Frame off the
Upright (3).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (8), the seat must be attached
to the upright (see ATTACHING AND REMOVING
THE SEAT, above).
Attach the Short Cable (48) to the bracket on the
back of the Leg Lever (8) with a Chain (36) and two
Cable Clips (35).
ATTACHING THE PREACHER PAD
To use the Preacher Pad (13) remove the indicated
38mm Square Inner Cap (53) from the Seat Frame
(5). Insert the Preacher Post (14) into the Seat Frame
and secure it with the Preacher Knob (15).
21
5
3
Pin
12
8
57
48
8
35
14
13
15
53
5

18
This chart shows the approximate weight resistance at each station. “Top” refers to the 6 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm. The actual resistance at each weight station may vary due to differences in individual weight
plates, as well as friction between the cables, pulleys, and weight guides. Note: 1 lb. = .454 kg
WEIGHT RESISTANCE CHART
WEIGHT
Top
1
2
3
4
5
6
7
8
9
HIGH
PULLEY
(lbs.)
22
36
52
66
90
105
121
136
153
167
PRESS
ARM
(lbs.)
29
53
78
97
132
165
182
207
233
253
LEG
LEVER
(lbs.)
28
49
69
110
139
165
184
208
239
257
BUTTERFLY
ARM
(lbs.)
12
22
33
40
50
62
72
78
88
95
AB
PULLEY
(lbs.)
20
33
54
64
86
97
113
127
141
161
LOW
PULLEY
(lbs.)
36
74
107
136
197
228
262
297
330
362

19
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Long Cable (47), the Medium Cable (48), and the
Short Cable (90). Use the diagrams to be sure that the cables and the cable traps have been assembled cor-
rectly. If the cables have not been correctly routed, the weight system will not function properly and damage may
occur. The numbers show the correct route for each cable. Be sure that the cable traps do not touch or bind
the cables.
4
5
63
2
7
8
6
5
4
3
3
2
2
9—Weight Stack
7—Long “U”-Bracket
1—Low Pulley
1—High Pulley
1—Ab Pulley
Long Cable (47)
4—Base
Short Cable (90)
Medium Cable (48)

20
TROUBLESHOOTING AND MAINTENANCE
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened.
See drawing 1. Slack can be removed from the
cables by tightening the M8 Nylon Locknuts (58) at
the end of the Long Cable (47) or at the end of the
Medium Cable (not shown). To do this you may need
to remove the Small “U”-Bracket (not shown) from the
Weight Tube (not shown), or remove the 90mm
Pulley (44) from the Long “U”-Bracket (23). Make
sure that the cables are not too tight or the Top
Weight (17) will be lifted off the weight stack.
Additional slack can be removed by moving the
90mm Pulley (44) and Pulley Covers (43) attached to
the Long “U”-Bracket (23). Remove the M10 Nylon
Locknut (68) and the M10 x 52mm Bolt (65) from the
Pulley, Pulley Covers, and “U”-Bracket. Re-attach the
Pulley and Pulley Covers to the lower hole in the “U”-
Bracket with the Bolt and Nylon Locknut. Be sure
that the Cable and Pulley move smoothly.
See drawing 2. Remove the M10 x 52mm Bolt (65)
and the M10 Nylon Locknut (68) from the lower
90mm Pulley (not shown), the Pulley Covers (43),
and the Pulley Plates (91). Reattach the Pulley and
the Pulley Covers to a higher set of holes in the
Pulley Plates with the Bolt and the Nylon Locknut.
Make sure that the cable and Pulley move smoothly.
The upper 90mm Pulley and Pulley Covers can be
moved down in the same manner.
Note: If a cable tends to slip off the pulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.
47
43
43
44
23 17
58
68
47
68
68
91
65
43
65
76
1
2