Westward 13G264 Service manual

Please
Please
Please
Please read
read
read
read and
and
and
and save
save
save
save these
these
these
these instructions.
instructions.
instructions.
instructions. Read
Read
Read
Read through
through
through
through this
this
this
this owner
owner
owner
owner ’
’
’
’ s
s
s
s manual
manual
manual
manual carefully
carefully
carefully
carefully before
before
before
before using
using
using
using product.
product.
product.
product. Protect
Protect
Protect
Protect
yourself
yourself
yourself
yourself and
and
and
and others
others
others
others by
by
by
by observing
observing
observing
observing all
all
all
all safety
safety
safety
safety information,
information,
information,
information, warnings,
warnings,
warnings,
warnings, and
and
and
and cautions.
cautions.
cautions.
cautions. Failure
Failure
Failure
Failure to
to
to
to comply
comply
comply
comply with
with
with
with instructions
instructions
instructions
instructions could
could
could
could
result
result
result
result in
in
in
in personal
personal
personal
personal injury
injury
injury
injury and/or
and/or
and/or
and/or damage
damage
damage
damage to
to
to
to product
product
product
product or
or
or
or property.
property.
property.
property. Please
Please
Please
Please retain
retain
retain
retain instructions
instructions
instructions
instructions for
for
for
for future
future
future
future reference.
reference.
reference.
reference.
Operating
Operating
Operating
Operating Instructions
Instructions
Instructions
Instructions and
and
and
and Parts
Parts
Parts
Parts Manual
Manual
Manual
Manual 13G264
13G264
13G264
13G264
RHT 939
Printed in China
09/2011
HYDRAULIC
HYDRAULIC
HYDRAULIC
HYDRAULIC PUNCH
PUNCH
PUNCH
PUNCH SET,
SET,
SET,
SET, KNOCKOUT
KNOCKOUT
KNOCKOUT
KNOCKOUT
W6
W6
W6
W6 PUNCH,
PUNCH,
PUNCH,
PUNCH, 2
2
2
2 STUDS,
STUDS,
STUDS,
STUDS, 1
1
1
1 SPACER,
SPACER,
SPACER,
SPACER, 1
1
1
1
SEALING
SEALING
SEALING
SEALING KIT
KIT
KIT
KIT
Description
Description
Description
Description
13G264 are the tools for punching hole on the steel plate. With many advantages such as light weight , good
performance, high working efficiency and etc. They can be used on steel plate which thickness is lower than 10Ga .
They are the perfect tool to be used in electric construction site and other outdoor site.
Due to continuing improvements, actual product may differ
slightly from the product described herein.
Item
Item
Item
Item 13G264
13G264
13G264
13G264
Punching range: 1/2 ” - 2"con. below 10Ga mild steel plate
Punching force: 120 KN
Stroke: 1"
Max punch thickness: 10Ga mild steel plate
Material: Aluminum alloy
Oil capacity: 100ml
Length: Approx.16.3 "
Weight: Approx.5.5lbs
H ydraulic oil :
15#

2
13G264Westward Operating Instructions and Parts Manual
HYDRAULIC PUNCH SET, KNOCKOUT W6 PUNCH, 2
STUDS, 1 SPACER, 1 SEALING KIT
Package:
Plastic box
Ambient temperature:
-20 ℃-40 ℃
Parts
Parts
Parts
Parts list:
list:
list:
list:
Round K nockout P unches
Type D :
1/2 ” , 3/4 ” ,1 ” ,11/4 ” ,11/2 ” ,2 ” con.
7/16 ”× 3/4 ” Draw stud:
1 pc
3/4 ”× 3/4 ” Draw stud:
1 pc
Spacer:
1 pc
Sealing kit:
1 set
Plastic box:
1 pc
T he size of punch & die is marked on the surface of the down punch. I f ask for
special size or special shape, please contact the distributor or manufacture, they can
custom made die according to detail requirements.
Description
Description
Description
Description of
of
of
of the
the
the
the components
components
components
components
Code
Code
Code
Code Name
Name
Name
Name Function
Function
Function
Function
1 Ram Output high pressure to active the piston
2 Turn screw For releasing pressure
3 Pump handle For operating
4 Fixed handle For storing oil and protect rubber bladder
5 Punch & die For punching
6 Spacer
To protect the ram and assist tool for
punching

3
13G264Westward Operating Instructions and Parts Manual
HYDRAULIC PUNCH SET, KNOCKOUT W6 PUNCH, 2
STUDS, 1 SPACER, 1 SEALING KIT
7-8 Draw Stud For connecting cylinder with punch & die
OPERATING
OPERATING
OPERATING
OPERATING INSTRUCTIONS
INSTRUCTIONS
INSTRUCTIONS
INSTRUCTIONS
Read
Read
Read
Read the
the
the
the entire
entire
entire
entire SAFETY
SAFETY
SAFETY
SAFETY INFORMATION
INFORMATION
INFORMATION
INFORMATION section
section
section
section at
at
at
at the
the
the
the beginning
beginning
beginning
beginning of
of
of
of this
this
this
this manual
manual
manual
manual including
including
including
including all
all
all
all text
text
text
text under
under
under
under
subheadings
subheadings
subheadings
subheadings therein
therein
therein
therein before
before
before
before using
using
using
using this
this
this
this product.
product.
product.
product.
Use
Use
Use
Use this
this
this
this tool
tool
tool
tool for
for
for
for the
the
the
the manufacture
manufacture
manufacture
manufacture ’
’
’
’ s
s
s
s intended
intended
intended
intended purpose
purpose
purpose
purpose only.
only.
only.
only. Use
Use
Use
Use other
other
other
other than
than
than
than that
that
that
that which
which
which
which is
is
is
is described
described
described
described in
in
in
in this
this
this
this
manual
manual
manual
manual can
can
can
can result
result
result
result injury
injury
injury
injury or
or
or
or property
property
property
property damage.
damage.
damage.
damage.
Always
Always
Always
Always wear
wear
wear
wear safety
safety
safety
safety goggles
goggles
goggles
goggles during
during
during
during the
the
the
the op
op
op
op eration.
eration.
eration.
eration.
1.
1.
1.
1. Select the appropriate punch die set. Ask an authorized facility or distributor to choose proper punch die set for
hole punching.
Do
Do
Do
Do not
not
not
not exceed
exceed
exceed
exceed the
the
the
the rated
rated
rated
rated capacity
capacity
capacity
capacity of
of
of
of this
this
this
this tool;
tool;
tool;
tool; otherwise
otherwise
otherwise
otherwise it
it
it
it will
will
will
will caused
caused
caused
caused a
a
a
a component
component
component
component
failure,
failure,
failure,
failure, which
which
which
which could
could
could
could throw
throw
throw
throw broken
broken
broken
broken parts
parts
parts
parts with
with
with
with great
great
great
great force.
force.
force.
force. Failure
Failure
Failure
Failure to
to
to
to observe
observe
observe
observe this
this
this
this
warning
warning
warning
warning can
can
can
can result
result
result
result injury
injury
injury
injury or
or
or
or death.
death.
death.
death.
2.
2.
2.
2. Drill a pilot hole ￠0.45" by electric drill on the metal sheet, which called pilot hole.
3.
3.
3.
3. Turn the turn screw counterclockwise to fully extend the r a m.
4.
4.
4.
4. Thread the draw stud completely into the ram.
5.
5.
5.
5. Slide the spacer in necessary onto the draw stud, and the die after, then let the metal sheet go through the draw
stud by the hole. Last thread the punch facing the steel plate. Make sure the spacer, punch, die and material are
parallel close.
An improper setup could cause the components damaged.
Do not operate the pump after ram motion stops. Continuing to operate the pump lever after
the ram stops will damage the ram. If the ram stops before the hole is complete, stop
pumping, check that the setup is correct and that you have not exceeded the tool ’ s capacity.
See the setup instruction.. if necessary, disassemble the setup and add or remove the spacer.
6.
6.
6.
6. Pump the handle lever till completely punching
Make sure the punching completely during the operation to avoid the scrap remaining the
down punch.
7.
7.
7.
7. Turn the screw anticlockwise to release the pressure at the pump.
STEP-UP
STEP-UP
STEP-UP
STEP-UP PUNCHING
PUNCHING
PUNCHING
PUNCHING
The 1/2 ” conduit-si z e punch is often used to increase the size of the pilot hole, this is called “ step-up punching. ”
After enlarging the pilot hole, the 3/4 ” draw stud is used to punch the final hole.
Do not allow anyone to stand in front of the punch or behind the hydraulic ram. Ignore this
warning can result in injury or damage.

4
13G264Westward Operating Instructions and Parts Manual
HYDRAULIC PUNCH SET, KNOCKOUT W6 PUNCH, 2
STUDS, 1 SPACER, 1 SEALING KIT

5
13G264Westward Operating Instructions and Parts Manual
HYDRAULIC PUNCH SET, KNOCKOUT W6 PUNCH, 2
STUDS, 1 SPACER, 1 SEALING KIT
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE AND
AND
AND
AND SERVICING
SERVICING
SERVICING
SERVICING
Damaged equipment may cause serious personal injury. Do not use damaged equipment. If
abnormal noise or vibration occurs, have the problem corrected before further using.
1. Before each using, inspect the general condition of the tool. Check for loose screws, misalignment or binding of
moving parts, cracked or broken parts, or any other condition that may affect its safe operation.
2. After using, clean external surfaces of the tool with clean, moist, smear the rust preventing oil on the metal
surface of the tool and the dies to avoid rusty. Store the tool in the dry environment.
3. Service to the tool should only be done by a qualified Service Technician.
4. After a long time using, the sealing kits will be damaged, if there is leakage please contact with the manufacturer
and/or the distributor to change the sealing kits.
Adding
Adding
Adding
Adding Hydraulic
Hydraulic
Hydraulic
Hydraulic Oil
Oil
Oil
Oila. Place the driver in a vise in a vertical position with the handles up. Unscrew the reservoir handle and remove the
bladder plug. Open the turn screw to assure the ram is fully extended.
b. Fill the rubber bladder to the point of overflow with hydraulic oil.
c. Purge air from the system: Pump the lever handle several times to remove air from the pumping chamber. Close
the turn screw until the ram completes its full travel. Repeat as necessary. Note: Open the turn screw slowly so
the ram extends slowly. Rapid return of oil and air may cause the oil to overflow the rubber bladder.
If this procedure fails to remove air, remove the bladder plug and open the turn screw. Place thumb over the plug
hole in the bladder and squeeze the bladder while pumping the lever handle several times. Close the turn screw
and pump the lever handle until the ram completes its full travel. Repeat as necessary.
d. Fill the rubber bladder to the point of overflow and replace the bladder plug. Wipe the bladder clean of excess oil
and reassemble the reservoir handle.
Oil
Oil
Oil
Oil Leaks
Leaks
Leaks
Leakse. Check for external oil leaks
f. Check that the turn screw and stem are closed tightly and seating properly.
g. Remove the reservoir handle and check for oil leaks around the rubber bladder and bladder plug.
Ram
Ram
Ram
Ram Section
Section
Section
Section Will
Will
Will
Will Not
Not
Not
Not Rotate
Rotate
Rotate
Rotateh. Loosen and readjust the set screw.
i. Hold the punch driver with the ram section down.
j. Apply a small amount of penetrating oil to the cylinder at the attachment point, and then work the ram section
back and forth.
The dust or air inside the tool will damage the sealing kit so caused the tool lose function. Make sure the
oil is clear and no dust entering into oil when changing oil. Wait for a while and exhaust the oil
completely out of the oil tube before inserting the oil plug.
Please wear the rubber gloves to avoid skin touching the oil directly, if touches it in careless, please
wash the skin by soap water in timely. In order to protect the environment please drain the waste oil to the treatment
center where was approved by government.